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SIMATIC S5 1P 243
Siemens SIMATIC S5 1P 243 Manuals
Manuals and User Guides for Siemens SIMATIC S5 1P 243. We have
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Siemens SIMATIC S5 1P 243 manuals available for free PDF download: Operating Instructions & Installation Instructions, Equipment Manual
Siemens SIMATIC S5 1P 243 Operating Instructions & Installation Instructions (142 pages)
Induction motor
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 2.46 MB
Table of Contents
Table of Contents
5
Introduction
11
Safety Notes
13
Information for the Nominated Person in Control of the Electrical Installation
13
The Five Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Use in Hazardous Areas
16
Electrostatic Sensitive Devices
17
Electromagnetic Compatibility
18
Interference Immunity
18
Interference Voltages When Operating the Converter
18
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
Ventilation
19
Description
21
Table 3-1 Marking for Machines with Type of Protection Ex D for Zone 1
22
Table 3-2 Marking for Machines with Ex Tb Type of Protection for Zone 21
23
Table 3-3 Marking for Machines with Ex Tc Type of Protection for Zone 22 Without Certificate
23
Table 3-4 Machine Design
23
Table 3-5 Motor Version with Type of Explosion Protection Ex T
24
Table 3-6 Machine Version with Type of Explosion Protection Ex D
24
Preparations for Use
27
Safety-Related Aspects to Consider When Configuring the Plant
27
Motors Without Final Paint Coating
27
Ensuring Adequate Cooling
27
Thermal Motor Protection
28
Interlock Circuit for Anti-Condensation Heating
28
Interlock Circuit for the External Fan Motor
28
Noise Emissions
29
Voltage and Frequency Fluctuations During Line Operation
29
System-Inherent Frequencies
30
Transport and Storage
30
Transport Markings
30
Checking the Delivery
30
Lifting and Transportation
31
Attaching the Rotor Shipping Brace Prior to Storage
32
Storage for up to Two Years
33
Storage Conditions
33
Storing Motors with Water Cooling down to -20 °C
33
Storage for between Two and Four Years
33
Storage at Low Temperatures
34
Storing Motors Together with the Driven Machine
34
Storage Outdoors
34
Commissioning after Storage
35
4.10.10.1 Insulation Resistance and Polarization Index
35
4.10.10.2 Lubricating the Roller Bearings
35
4.10.10.3 Regreasing Roller Bearings after Storage Periods of up to 2 Years
35
4.10.10.4 Regreasing Roller Bearings after Storage Periods of between 2 and 4 Years
36
Converter Operation
36
Reducing Bearing Currents During Operation on the Converter
38
Insulated Bearings When Operating the Converter
39
Figure 4-1 Schematic Representation of a Single Drive
39
Figure 4-2 Schematic Representation of a Tandem Drive
40
Assembling
43
Preparations for Installation
43
Safety Instructions for Installation
43
Requirements for Installation
44
Lift the Machine to Where It will be Installed, and Position It
45
Preconditions for Correct Alignment and Secure Attachment
45
Checking the Load Handling Attachments
45
Removing the Rotor Shipping Brace
45
Mounting the Output Elements
46
Figure 5-1 Balancing Type on the Drive-End Side
46
Lifting and Transportation
47
Setting down the Machine
49
Roughly Aligning the Machine
49
Installing the Machine
49
Preconditions for Smooth, Vibration-Free Operation
49
Aligning the Machine to the Driven Machine and Mounting
50
Horizontal Types of Construction with Mounting Feet
50
Horizontal Types of Construction with Flange
50
Vertical Types of Construction with Flange
51
Alignment Accuracy
51
Table 5-1 Recommended Alignment Accuracy
51
Axial and Radial Forces
52
Cooling Water Supply for Machines with Water Cooling
52
Electrical Connection
55
Preparation
55
Selecting Cables
55
Connecting
56
Installing Intrinsically Safe Circuits
56
Table 6-1 Electrical Data
56
Terminal Boxes with Type of Protection "Ex D
57
Terminal Boxes with Type of Protection "Ex E
57
Connecting the Grounding Conductor
58
Circuit Diagram in the Terminal Box Cover
58
Table 6-2 Determining the Cross-Section of the Grounding Conductor
58
Terminal Designation
59
Connecting the Machine for a Specific Direction of Rotation
59
Terminal Box
59
Table 6-3 Terminal Designations Using the 1U1-1 as an Example
59
Minimum Air Clearances
60
Table 6-4 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
60
Cable Ends with Wire End Sleeves
61
Connection with Terminal Board
61
Figure 6-1 Conductor Connection
61
Tightening Torques for Cable Glands
62
Table 6-5 Tightening Torques for Standard Cable Glands [Nm]
62
Figure 6-2 Conductor Connection
62
Connecting Aluminum Conductors
63
O-Ring Seal
63
Finishing Connection Work
64
Internal Equipotential Bonding
64
Commissioning
67
Checks to be Carried out Prior to Commissioning
67
Insulation Resistance and Polarization Index
69
Testing the Insulation Resistance and Polarization Index
70
Table 7-1 Stator Winding Insulation Resistance at 40° C
71
Operation
73
Safety Instructions During Operation
73
Switching on the Machine
75
Switching off the External Fan
75
Switching off the Water-Cooling System
75
Switching on Again after an Emergency Switching-Off
75
Stoppages
75
Switching on the Anti-Condensation Heater
75
Avoidance of Frost and Corrosion Damage in the Cooling System
76
Avoidance of Damage to Roller Bearings During Stoppages
76
Decommissioning the Machine
77
Re-Commissioning the Machine
77
Faults
77
Inspections in the Event of Faults
77
Electrical Faults
77
Mechanical Faults
78
Table 8-1 Electrical Faults
78
Table 8-2 Mechanical Faults
78
Roller Bearing Faults
79
Table 8-3 Roller Bearing Faults
79
Faults at the External Fan
80
Cooling System Faults (Water Jacket Cooling)
80
Table 8-4 Cooling System Faults
80
Table 8-5 Cooling System Faults
80
Maintenance
81
Inspection and Maintenance
81
Inspections in the Event of Faults
84
First Inspection
84
General Inspection
84
Table 9-1 Checks after Installation or Repair
84
Table 9-2 Checks that Have to be Performed During the General Inspection
84
Servicing the Roller Bearings
85
Bolt Grade
85
Table 9-3 Bolt Grade BG071 to BG315
85
Mechanical Explosion Protection for Roller Bearings
86
Table 9-4 Bolt Grade BG315 to BG910
86
Maintenance
87
Explosion Protection for Machines with Type of Protection "Ex D
87
Explosion Hazard Due to Increased Surface Temperature
87
Insulation Resistance and Polarization Index
87
Grease Service Life and Fill Quantities
89
Regreasing Intervals and Types of Grease for Operating Rolling-Contact Bearings
90
Alternative Types of Grease for the Operation of Roller Bearings
92
Cleaning the Cooling Air Passages
93
Maintenance and Repair for Machines of Protection Type "Ex D
93
Maintaining Terminal Boxes
95
Touch up any Damaged Paintwork
96
Repainting
96
Repair
97
Anti-Condensation Heating Spare Parts
98
Insulated Roller Bearings
98
Spare Parts
99
Ordering Data
99
Replacing Roller Bearings
99
Using Commercially Available Spare Parts
100
Anti-Condensation Heating Spare Parts
100
Spare Parts List, Frame Sizes 071 to 132
101
Figure 10-1 E-AN000-0007
101
Spare Parts List, Frame Sizes 160 to 280
102
Figure 10-2 E-AN000-0008
102
Spare Parts List, Frame Size 315
104
Figure 10-3 E-AN000-0009
104
Spare Parts List, Frame Size 355
105
Figure 10-4 E-DN000-0010
106
Spare Parts List for Terminal Boxes with Type of Protection "Ex E", Frame Sizes 071-160
108
Figure 10-5 E-9-101_162-0002
108
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 071-160
110
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 180-225
112
Spare Parts List for Terminal Boxes with Type of Protection "Ex E", Frame Sizes 180-225
114
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 250 to 355
115
Spare Parts List for Terminal Boxes with Type of Protection "Ex D", Frame Sizes 250 to 355
117
Disposal
121
Introduction
121
Preparing for Disassembly
121
Dismantling the Machine
122
Disposal of Components
122
Service and Support
125
Siemens Service Center
125
Table A-1 Service Numbers
125
Technical Data and Drawings
127
Tightening Torques for Screw and Bolt Connections
127
Table B-1 Tightening Torques for Bolted Connections with a Tolerance of ±10
127
Quality Documents
129
Iecex Certificate
129
EC Declaration of Conformity
130
EC Declaration of Conformity, Zone 21 or 22
133
Data
135
Index
137
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Siemens SIMATIC S5 1P 243 Equipment Manual (96 pages)
Analog Module with FB 160, FB 161
Brand:
Siemens
| Category:
Control Unit
| Size: 1.71 MB
Table of Contents
Section 1
4
Table of Contents
4
1 Application and Application Area
7
2 Mechanical Construction
8
Dimensions and Mechanical Data
8
Overview of Thelndividual Variants
8
Block Diagram 1P 243 - IAA, Full Configuration
10
Block Diagram 1P 243- IAB, Partial Configuration
11
Block Diagram 1P 243 - IAC, Partial Configuration
11
Binary Input
13
Binary Output
14
Analog Input
15
Rated Input Ranges
15
Conversion of the Analog Input Signals
16
Inputcircuitry
17
Digital Representation Ofmeasuring Values
17
Analog Output
19
Jumpering Ofanalog Output
19
Digitai/Analog Convertersl And2
19
Rated Output Range and Resolution
19
Writing Theanalog Outputs
19
Digital Representation Ofanalog Values
20
Digital Representation Ofanalog Values
21
Rated Outputrangeand Resolution
21
Writingtheanalog Output
21
Analog Outputamplifier
22
Digital/Analog Converter3
21
Description
22
Analog Value Conditioning Circuit
23
Operating Elements
23
Functioning
23
Inputcircuitry
25
Comparatorsand Gating Logic
26
Input Signal Range and Possiblecircuitry
26
Inputcircuitry
27
Reading the Comparatorsand the Gating Logic
27
Evaluation Ofthe Comparator States
28
Representation Ofcomparator States
28
Representation Inthetime/Voltage Diagram
31
Differenceamplifier(P Controller)
32
Input Signal Range Andamplification
32
Inputcircuitry
32
Circuitry Possibilities and Output Signal Range
32
Directbusaccess
33
General Conditions for Interrupt Processing
33
Possibilities for Interrupt Processing
33
Lnterruptprocessing Inthes5-135U with CPU 9220Rcpu 928A/B
38
Interruptprocessing Inthe S5-135U
44
Separate Interrupt Lnputmodule
44
Interruptprocessing Inthe S5-155U/H
53
5 Putting into Operation
58
Basicconnector
58
Front Plate and Frontconnector
58
Explanation Ofthe Signal Names Andabbreviations
60
Layoutofsetting Elementsand Jumpers
61
Jumpering Oftheanaiog Signals
62
Circuitryoftheanalog Signaljumpering
62
Soldering Base Pinassignment
63
Setting the Moduleaddress
68
6 Technical Specifications
70
Section 2
76
Overview
77
Function Block FB160(PER:ANL)
78
Calling the Function Block
78
Explanation Ofparameters
79
Parameterassignment
80
Data Areaassignment
80
Technical Specifications
81
Function Blockapplication
82
Function Block FB161 (PER:ANS)
83
Calling the Function Block
83
Explanation Ofparameters
84
Parameterassignment
84
Data Areaassignment
85
Technical Specifications
86
Function Blockapplication
87
Device Configuration
88
Jumperassignmentoftheanalog Module
89
Turn-On, Start-Upbehavior
91
Reading the Binarylnputs
91
Reading Theanalogvalue
92
Checking Thecomparators
93
Writing the Binary Outputs
93
Writing Theanalogvalue
94
Addressassignment
95
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