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FR-A740 EC
User Manuals: Mitsubishi Electric FR-A740 EC Inverter
Manuals and User Guides for Mitsubishi Electric FR-A740 EC Inverter. We have
1
Mitsubishi Electric FR-A740 EC Inverter manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-A740 EC Instruction Manual (826 pages)
Frequency Inverter
Brand:
Mitsubishi Electric
| Category:
DC Drives
| Size: 14.77 MB
Table of Contents
Instruction Manual
1
Safety Instructions
5
Table of Contents
11
1 Product Checking and Part Identification
21
Inverter Type
21
Description of the Case
22
Accessory
23
2 Installation
25
Removal and Reinstallation of the Operation Panel
25
Removal and Reinstallation of the Front Cover
26
FR-A740-00023 to 00620-EC
26
FR-A740-00770 to 12120-EC
27
Mounting
29
Enclosure Design
30
Inverter Installation Environment
30
Inverter Placement
34
Heatsink Protrusion Attachment (FR-A7CN)
36
3 Wiring
39
Inverter and Peripheral Devices
39
Peripheral Devices
41
Terminal Connection Diagram
43
Main Circuit Connection
45
Specification of Main Circuit Terminal
45
Terminal Layout and Wiring
46
Separate Power Supply for the Control Circuit
54
Control Circuit Specifications
57
Changing the Control Logic
62
Control Circuit Terminals
65
Wiring Method
65
Wiring Instructions
67
Connecting the Operation Panel Using a Connection Cable
68
RS-485 Terminal Block
69
Communication Operation
70
USB Communication Specification
71
Connection of Motor with Encoder (Vector Control)
72
Connection of Stand-Alone Option Units
81
Magnetic Contactors (MC)
81
Connection of the Dedicated External Brake Resistor (FR-ABR)
83
Connection of a Brake Unit
86
Connection of the High Power Factor Converter (FR-HC, MT-HC)
89
Connection of the Power Regeneration Common Converter FR-CV
91
Connection of Power Regeneration Converter (MT-RC)
92
Connection of the Power Improving DC Reactor FR-HEL
93
Installation of a Reactor
93
Electromagnetic Compatibility (EMC)
94
Leakage Currents and Countermeasures
94
Inverter-Generated Noises and Their Reduction Techniques
99
EMC Filter
102
Power Supply Harmonics
103
Inverter-Driven 400V Class Motor
104
4 Operation
105
Precautions for Use of the Inverter
105
Drive the Motor
107
Operation Panel FR-DU07
108
Parts of the Operation Panel
108
Basic Operation (Factory Setting)
110
Operation Lock
111
Monitoring of Output Current and Output Voltage
113
First Priority Monitor
113
Digital Dial Push
113
Change the Parameter Setting Value
114
Parameter Clear
115
All Parameter Clear
116
Parameter Copy an Parameter Verification
117
Parameter Copy
118
Parameter Verification
120
5 Basic Settings
121
Simple Mode Parameter List
121
Overheat Protection of the Motor by the Inverter
123
When the Rated Motor Frequency Is 60Hz (Pr. 3)
125
Increase the Starting Torque (Pr. 0)
126
Limit the Maximum and Minimum Output Frequency (Pr. 1, Pr. 2)
128
Change the Acceleration/Deceleration Time (Pr. 7, Pr. 8)
130
Operation Mode (Pr. 79)
132
Large Starting Torque and Low Speed Torque Are Necessary (Advanced Magnetic Flux Vector Control, Real Sensorless Vector Control)
133
Higher Accuracy Operation Using a Motor with Encoder (Vector Control) (Pr. 9, Pr. 71, Pr. 80, Pr. 81, Pr. 359, Pr. 369, Pr. 800)
138
To Exhibit the Best Performance of the Motor Performance (Offline Auto Tuning) (Pr. 9, Pr. 71, Pr. 83, Pr. 84, Pr. 96)
144
High Accuracy Operation Unaffected by the Motor Temperature
150
Online Auto Tuning
150
To Perform High Accuracy / Fast Response Operation (Gain Adjustment of Real Sensorless Vector Control) (Pr. 818 to Pr. 821, Pr. 880)
152
PU Operation Mode
160
Set the Set Frequency to Operate
161
Use the Digital Dial Like a Potentiometer to Perform Operation
162
Use Switches to Give the Frequency Command (Multi-Speed Setting)
163
Perform Frequency Setting by Analog Voltage Input
165
Perform Frequency Setting by Analog Current Input
167
External Operation
169
Use the Set Frequency Set by the Operation Panel (Pr. 79 = 3)
169
Use Switches to Give a Start Command and a Frequency Command (Multi-Speed Setting) (Pr. 4 to Pr. 6)
171
Perform Frequency Setting by Analog Voltage Input
174
Change the Frequency (50Hz) of the Maximum Value of Potentiometer (at 5V)
177
Perform Frequency Setting by Analog Current Input
178
Change the Frequency (50Hz) of the Maximum Value of Potentiometer (at 20Ma)
180
6 Parameter
181
Parameter Overview
181
Control Mode
245
What Is Vector Control
246
Change the Control Method (Pr. 80, Pr. 81, Pr. 451, Pr. 800)
250
Speed Control by Real Sensorless Vector Control, Vector Control
256
Selection Method of Real Sensorless Vector Control (Speed Control)
257
Torque Limit Level Setting for Speed Control (Pr. 22, Pr. 803, Pr. 810 to Pr. 817, Pr. 858, Pr. 868, Pr. 874)
260
To Perform High Accuracy/Fast Response Operation
268
(Pr. 818 to Pr. 821, Pr. 830, Pr. 831, Pr. 880)
268
(Pr. 828, Pr. 877 to Pr. 881)
279
Torque Biases (Pr. 840 to Pr. 848)
282
Prevent the Motor from Overrunning (Pr. 285, Pr. 853, Pr. 873)
287
Notch Filter (Pr. 862, Pr. 863)
289
Torque Control by Real Sensorless Vector Control, Vector Control
290
Setting Procedure of Real Sensorless Vector Control (Torque Control).6-110
290
Setting Procedure of Vector Control (Torque Control)
292
Torque Control
293
Torque Command (Pr. 803 to Pr. 806)
293
Speed Limit (Pr. 807 to Pr. 809)
297
Activation of Torque Control During Start and Stop Processes
301
Gain Adjustment of Torque Control (Pr. 824, Pr. 825, Pr. 834, Pr. 835)
304
Position Control by Vector Control
307
Position Control
307
Conditional Position Feed Function by Contact Input (Pr. 419, Pr. 464 to Pr. 494)
311
Position Control (Pr. 419, Pr. 428 to Pr. 430) by Inverter
314
Pulse Train Input
314
Setting of the Electronic Gear (Pr. 420, Pr. 421, Pr. 424)
317
Setting of Positioning Adjustment Parameter (Pr. 426, Pr. 427)
320
Gain Adjustment of Position Control (Pr. 422, Pr. 423, Pr. 425)
321
Trouble Shooting for When Position Control Is Not Exercised Normally
323
Adjustment of Real Sensorless Vector Control, Vector Control
324
Speed Detection Filter and Torque Detection Filter (Pr. 823, Pr. 827, Pr. 833, Pr. 837)
324
Excitation Ratio
326
Adjust the Output Torque of the Motor (Current)
327
Manual Torque Boost (Pr. 0, Pr. 46, Pr. 112)
327
Advanced Magnetic Flux Vector Control (Pr. 71, Pr. 80
330
Slip Compensation (Pr. 245 to Pr. 247)
334
Stall Prevention Operation
335
Multiple Rating (SLD = Super Light Duty, LD = Light Duty, ND = Normal Duty, HD = Heavy Duty) (Pr. 570)
346
Limit the Output Frequency
348
Maximum and Minimum Frequency (Pr. 1, Pr. 2, Pr. 18)
348
Avoid Mechanical Resonance Points (Frequency Jump)
350
Set V/F Pattern
352
Base Frequency, Voltage (Pr. 3, Pr. 19, Pr. 47)
352
Load Pattern Selection (Pr. 14)
355
Elevator Mode (Automatic Acceleration/Deceleration) (Pr. 61, Pr. 64, Pr. 292)
358
Adjustable 5 Points V/F (Pr. 71, Pr. 100 bis Pr. 109)
361
Frequency Setting by External Terminals
363
Multi-Speed Setting Operation
363
Jog Operation (Pr. 15, Pr. 16)
366
Input Compensation of Multi-Speed and Remote Setting (Pr. 28)
370
Remote Setting Function (Pr. 59)
371
Acceleration and Deceleration
375
Acceleration and Deceleration Time
375
Starting Frequency and Start-Time Hold Function
379
Acceleration and Deceleration Pattern (Pr. 29, Pr. 140 to Pr. 143, Pr. 380 to Pr. 383, Pr. 516 to Pr. 519)
381
Shortest Acceleration/Deceleration (Automatic Acceleration/Deceleration)
388
(Pr. 61 to Pr. 63, Pr. 292, Pr. 293)
388
Selection and Protection of a Motor
392
Motor Protection from Overheat (Electronic Thermal Relay Function) (Pr. 9)
392
Applied Motor (Pr. 71, Pr. 450)
398
Offline Auto Tuning
402
Online Auto Tuning (Pr. 95, Pr. 574)
416
Motor Brake and Stop Operation
421
DC Injection Brake and Zero Speed Control, Servo Lock (LX Signal, X13 Signal, Pr. 10 to Pr. 12, Pr. 802, Pr. 850)
421
Selection of a Regenerative Brake (Pr. 30, Pr. 70)
427
Stop Selection (Pr. 250)
435
Stop-On Contact Control Function
437
Brake Sequence Function (Pr. 278 to
441
Orientation Control
446
Pr. 396 to Pr. 399)
446
Function Assignment of External Terminals
466
Input Terminal Function Selection (Pr. 178 to Pr. 189)
466
Inverter Output Shutoff Signal (MRS Signal, Pr. 17)
470
X9) (RT Signal, X9 Signal, Pr. 155)
472
Start Signal Selection (Terminal STF, STR, STOP, Pr. 250)
474
Output Terminal Function Selection (Pr. 190 to Pr. 196)
478
Detection of Output Frequency (SU, FU, FU2, FU3, LS, Pr. 41 to Pr. 43, Pr. 50, Pr. 116, Pr. 865)
489
Output Current Detection Function (Y12, Y13, Pr. 150 to Pr. 153, Pr. 166, Pr. 167)
492
Detection of Output Torque (TU Signal, Pr. 864)
494
Remote Output Function (REM, Pr. 495 to Pr. 497)
495
Monitor Display and Monitor Output Signals
498
Speed Display and Speed Setting (Pr. 37, Pr. 144)
498
DU/PU Monitor Display Selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)
501
CA, am Terminal Function Selection
510
Terminal CA, am Calibration [C0 (Pr. 900), C1 (Pr. 901), C8 (Pr. 930) to C11 (Pr. 931)]
513
Operation Selection at Power Failure
517
Automatic Restart (Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611)
517
Power Failure-Time Deceleration-To-Stop Function
526
Operation Setting at Alarm Occurrence
531
Retry Function
531
Alarm Code Output Selection
535
Input/Output Phase Failure Protection Selection (Pr. 251, Pr. 872)
536
Loverspeed Detection (Pr. 374)
537
Encoder Signal Loss Detection (Pr. 376)
537
Fault Definition (Pr. 875)
538
Energy Saving Operation and Energy Saving Monitor
539
Energy Saving Control and Optimum Excitation Control (Pr. 60) )
539
Energy Saving Monitor (Pr. 891 to Pr. 899)
540
Motor Noise, Noise Reduction
547
PWM Carrier Frequency and Soft-PWM Control
547
Frequency/Torque Setting by Analog Input (Terminals 1, 2 and 4)
549
Function Assignment of Analog Input Terminal (Pr. 858, Pr. 868)
549
Analog Input Selection (Pr. 73, Pr. 267)
551
Analog Input Compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)
557
Response Level of Analog Input and Noise Elimination (Pr. 74, Pr. 822, Pr. 826, Pr. 832, Pr. 836, Pr. 849)
560
Bias and Gain of Frequency Setting Voltage (Current) [Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) to C7 (Pr. 905), C12 (Pr. 917) bis C15 (Pr. 918)]
562
Bias and Gain of Torque (Magnetic Flux) Setting Voltage (Current) [Pr. 241, C16 (Pr. 919) to C19 (Pr. 920), C38 (Pr. 932) to C41 (Pr. 933)]
571
4Ma Input Check of Current Input (Pr. 573)
580
Misoperation Prevention and Parameter Setting Restriction
583
Reset Selection/Disconnected PU Detection/Pu Stop Selection (Pr. 75)
583
Parameter Write Selection (Pr. 77)
588
Reverse Rotation Prevention Selection (Pr. 78)
591
User Groups (Pr. 160, Pr. 172 to Pr. 174)
592
Selection of Operation Mode and Operation Location
595
Operation Mode Selection (Pr. 79)
595
Operation Mode at Power on (Pr. 79, Pr. 340)
607
Operation Command Source and Speed Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)
609
Communication Operation and Setting
617
PU Connector
617
RS-485 Terminals
620
Initial Settings and Specifications of RS-485 Communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)
625
Communication EEPROM Write Selection (Pr. 342)
627
Mitsubishi Inverter Protocol (Computer Link Communication)
628
Sum Check Code
632
Error Code
633
Response Time
634
Retry Count Setting
635
Data Transmission Error
635
Modbus-RTU Communication (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549)
647
Alarm History
664
Operation by PLC Function (Pr. 414 to Pr. 417, Pr. 498, Pr. 506 to 515)
666
USB Communication (Pr. 547, Pr. 548)
667
Special Operation
668
PID Control (Pr. 127 to Pr. 134, Pr. 575 to Pr. 577)
668
Commercial Power Supply-Inverter Switchover Function
682
Load Torque High Speed Frequency Control
689
Droop Control (Pr. 286 to Pr. 288)
692
Frequency Setting by Pulse Train Input
694
Encoder Feedback Control (Pr. 144, Pr. 285, Pr. 359, Pr. 367 to Pr. 369)
697
Traverse Function (Pr. 592 to Pr. 597)
700
Regeneration Avoidance Function (Pr. 882 to Pr. 886)
703
Useful Functions
706
Cooling Fan Operation Selection (Pr. 244)
706
Display of the Life of the Inverter Parts (Pr. 255 to Pr. 259)
707
Maintenance Timer Alarm (Pr. 503, Pr. 504)
711
Current Average Value Monitor Signal (Pr. 555 to Pr. 557)
712
Free Parameters (Pr. 888, Pr. 889)
716
Setting for the Parameter Unit, Operation Panel
717
PU Display Language Selection (Pr. 145)
717
Operation Panel Frequency Setting/Key Lock Operation Selection
718
Buzzer Control (Pr. 990)
718
PU Contrast Adjustment (Pr. 991)
718
7 Troubleshooting
719
List of Alarm Display
720
Causes and Corrective Actions
723
Reset Method of Protective Function
741
LED Display
742
Check and Clear of the Alarm History
743
Check First When You Have Troubles
745
Motor Does Not Rotate as Commanded
745
Motor Generates Abnormal Noise
746
Motor Generates Heat Abnormally
746
Motor Rotates in Opposite Direction
746
Speed Greatly Differs from the Setting
746
Acceleration/Deceleration Is Not Smooth
747
Motor Current Is Large
747
Speed Does Not Increase
747
Speed Varies During Operation
747
Operation Mode Is Not Changed Properly
748
Operation Panel (FR-DU07) Display Is Not Operating
748
POWER Lamp Is Not Lit
748
Parameter Write Cannot be Performed
748
Meters and Measuring Methods
749
Measurement of Powers
750
Measurement of Voltages and Use of PT
751
Measurement of Currents
751
Use of CT and Transducer
752
Measurement of Inverter Input Power Factor
752
Measurement of Converter Output Voltage (Across Terminals P/+ and N/-)
752
8 Maintenance and Inspection
753
Inspection
753
Daily Inspection
753
Periodic Inspection
753
Daily and Periodic Inspection
754
Display of the Life of the Inverter Parts
756
Checking the Inverter and Converter Modules
759
Cleaning
760
Replacement of Parts
760
Inverter Replacement
766
Measurements on the Main Circuit
767
Insulation Resistance Test Using Megger
767
Pressure Test
767
Measurement of Voltages and Currents
768
Appendix
771
Specifications FR-A 740-00023 to -01160
771
A.1 Specifications FR-A 740-00023 to -01160
771
Specifications FR-A 740-01800 to -12120
773
Common Specifications
775
A.3 Common Specifications
775
Outline Dimension Drawings
777
FR-A 740-00023 to -00126
777
FR-A 740-00170 to -00380
778
FR-A 740-00470 and -00620
779
FR-A 740-00770 to -01160
780
Fr-A 740-01800
781
A.4.5 Fr-A 740-01800
781
FR-A 740-02160 and -02600
782
FR-A 740-03250 and -3610
783
FR-A 740-04320 and -04810
784
FR-A 740-05470, -06100 and -06830
785
FR-A 740-07700 and -08660
786
FR-A 740-09620, -10940 and -12120
787
DC Reactors
788
Panel Cutting for the Heatsink Protrusion Attachment
793
Operation Panel FR-DU07
794
Operation Panel FR-PU07
794
Parameter Unit FR-PU04
795
Parameter List with Instruction Codes
796
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