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Honeywell Experion PKS Series A manual available for free PDF download: User Manual
Honeywell Experion PKS Series A User Manual (560 pages)
Fieldbus Interface Module
Brand:
Honeywell
| Category:
Recording Equipment
| Size: 5.61 MB
Table of Contents
Figure 16 RTP Model TC-FFRU01 Is Unpowered and Can be Used in Division
2
Symbol Definitions
7
Table of Contents
9
1 Introduction
23
Where to Look for Information
23
Contents Guide
23
Conventions
24
Terms and Type Representations
24
2 What Is Fieldbus
27
Fieldbus Organization
27
About the Fieldbus Foundation
27
Want more Information
27
Fieldbus Technology
27
Reference
27
Fieldbus Terms
27
Description
27
3 Fieldbus Integration with Experion System
33
Overview
33
Background
33
CIOM-A FIM Versus Series C FIM
33
Non-Redundant Fieldbus Integrated Architecture for CIOM-A FIM
34
Figure 1 Sample System Architecture for Non-Redundant Fieldbus Integration for CIOM-A
34
Redundant Fieldbus Integrated Architecture for CIOM-A FIM
35
Figure 2 Sample System Architecture for Redundant Fieldbus Integration for CIOM-A FIM
36
Fieldbus Interface Module (FIM) - the Key to Integration
37
Redundancy Module - the Key to Redundant Operation
37
Control Builder Serves as Common Configuration Tool
37
Parameter Definition Editor Serves as Key Interoperability Tool
39
Figure 3 Project Tab in Control Builder Has New Icons for Fieldbus Components
39
Parameter Definition Editor Supports Fieldbus Methods
40
Figure 4 Typical Parameter Definition Editor View for Selected Fieldbus Device Block
40
Station Provides Centralized Operator Interface
41
Figure 5 Sample Fieldbus Methods View in Parameter Definition Editor
41
Control Integration
42
FIM Handles Data Integration
42
About Link Object
42
Network Management Description
42
System Management Description
43
About Device Objects
43
About VFD Objects
43
Type Creation Makes Integration Possible
44
Fieldbus Device Analog Input Integration
44
Fieldbus Analog Input Data Manipulation
45
Figure 6 Integration of Fieldbus Device Analog Input Signal with Control Builder Control Strategy
45
R400 Experion PKS Series a Fieldbus Interface Module User's Guide July
45
Fieldbus Device Analog Output or PID Integration
46
Figure 7 Integration of Fieldbus Device Analog Output Signal with Control Builder Control Strategy
47
Fieldbus Analog Output or PID Data Manipulation
48
Fieldbus Device Discrete Input Integration
50
Fieldbus Discrete Input Data Manipulation
51
Figure 9 Integration of Fieldbus Device Digital Input Signal with Control Builder Control
51
Fieldbus Device Discrete Output Data Integration
52
Fieldbus Discrete Output Data Manipulation
53
Figure 10 Integration of Fieldbus Device Digital Output Signal with Control Builder Control Strategy
53
Interface Connections Summary
54
A Word about SCM Parameter Interaction
54
Fieldbus Status Data Details
55
Fieldbus Status Indications
57
Control Mode Interaction
57
Fieldbus Block Modes Versus Control Modes
57
Control Mode Priorities and Indications
59
Rotary Switch Model Versus Toggle Switch Model
61
Display Indications and Mode Calculation
62
Access Control through GRANT_DENY Parameter
63
Figure 11 Block Mode Calculation Summary
63
Link and Block Schedules
64
Link Active Scheduler (LAS) and Link Master
64
Link Schedule
66
Function Block Execution Schedule
67
Tags, Addresses, and Live List
69
Tag and Address Assignments
69
Figure 12 Algorithm Execution Phase Sequence
69
A Word about Fieldbus Address Assignments in Control Builder
70
Live List and Uncommissioned Devices
70
Figure 13 Summary of Address Allocations for Fieldbus Devices
70
Notification Scheme
71
Fieldbus Versus Experion Alarm Priorities
71
Advanced Alarming
73
Fieldbus Alarm Conditions
73
Loading Alarm Conditions
77
Alarm Server Operation
77
CIOM-A FIM Redundancy Functionality
78
About CIOM-A FIM Redundancy
78
CIOM-A FIM Versus C200 CPM Redundancy
79
Figure 14 Typical RCP Setup in 10-Slot Chassis
79
Switchover and Secondary Readiness
80
Switchover Behavior Considerations
81
Failure Conditions and Switchover
82
Fieldbus Network Switchover Considerations
83
Switchover Versus Fieldbus Network Activities
84
Switchover Events
86
Block Instantiation Support
86
About Instantiable Blocks
86
Control Builder Supports Block Instantiation
86
Instantiable Block Implementation Considerations
87
4 Installation
99
Planning Considerations
99
Experion System References
99
Installation Declaration
99
CIOM-A FIM and I/O Module Allowance
99
CIOM-A FIM Only Chassis Configuration Considerations
100
Fieldbus Component References
101
Fieldbus Network References
102
Fieldbus Wiring Selection and Calculation
103
Intrinsically Safe Applications
104
Installing CIOM-A Fieldbus Interface Module TC-FFIF01
104
Front View
104
Inserting Module in Chassis
105
Figure 15 Double-Wide CIOM-A Fieldbus Interface Module TC-FFIF01
105
Connecting RTP Cable to Module
107
Loading FIM Firmware
108
4.3. Installing Fieldbus RTP TC-FFRU01/TC-FFRP02 or RRTP TC-FFSU01/TC-FFSP02
109
Front View
109
Mounting on a DIN Rail
110
Mounting Dimensions
111
Wiring
112
Figure 18 Simplified Wiring Schematic for RTP Model TC-FFRU01, Unpowered. Users Must Provide Conditioned 24 VDC Power for the Links - Not Shown
114
Figure 19 Simplified Wiring Schematic for RRTP Model TC-FFXXXX, Unpowered. Users Must Provide Conditioned 24 VDC Power for the Links - Not Shown
115
Figure 20 Simplified Wiring Schematic for RTP Model TC-FFRP02, Powered. Users Must Provide 24 VDC Power Supply for the GI/IS Power Supplies
116
5 Configuration
117
Before You Start
117
What Do You Know about Control Builder
117
Do You Know How to Configure a Control Processor Module
117
Can You Configure a Control Module
117
Are You Familiar with Your System Architecture
117
Do You Understand and Have Experience with Fieldbus
117
Are You Ready
118
Non-Experion Interface Precautions
118
Free VCR Recommendation
119
Configuring Fieldbus Components in a Control Strategy
120
About Control Strategy Configuration
120
Example Application and Control Strategy for Procedural Reference
120
Figure 21 Sample Application and Control Strategy Integrating Fieldbus Devices with an Experion System
121
Configuration Considerations Only for Redundant CIOM-A FIM Applications
122
Adding CIOM-A FIM Block to Project
123
Checking Link Configuration
133
Creating a Fieldbus Device Type from Vendor DD
141
Editing Device Block Parameters
145
Adding a Fieldbus Device to Project
146
Assigning a Device to a Link in Project
151
Checking Device Configuration
154
Making Fieldbus Block Template and Assigning Function Block to Device
164
Creating Control Module for Sample PID Loop - Optional
172
Figure 22 Completed CM101 for Sample Loop
197
Figure 23 Sample CM with Device Control Block for Pump Control in Sample Loop
198
Figure 24 Completed CM102 with Parameter Connections for Sample Loop Interlocks
201
Loading Components Online
202
About Load Operations
202
Figure 25 Overview of Load Operations Used to Initiate Components Online
203
About Load Dialog Box
204
Figure 26 Load Dialog Box Provides more Load Choices
204
Load Order Guidelines
205
General Load Considerations
206
Fieldbus Device States
206
Fieldbus Device Matching Rules
207
Loading a CIOM-A FIM and Its Links
208
Matching Uncommissioned Device to Project Device or Vice Versa
211
Loading Link Contents or Fieldbus Device
219
Configuring Advanced Alarming
225
Overview
225
Opening the Configuration Dialog Box
226
Configuring/Creating a Condition
227
Managing the Conditions
230
Enabling or Disabling a Condition
230
Assigning Criticalities and Priorities
232
Editing an Existing Condition
233
Block Offnet Diagnostic Alarm
234
Behavior of the Block Offnet and Device Offnet System Alarms in Various Communication Loss Scenarios
235
Behavior of the Block Offnet and Device Offnet System Alarms in Various Operational Scenarios
236
Configuring Non-Cache Parameters
238
Summary
240
6 Operation
243
Monitoring Fieldbus Functions through Station Displays
243
Using Station Detail Displays
243
Foundation Fieldbus Detail Displays/Faceplates
244
Figure 27 Typical FIM Detail Display in Station
244
Detail Displays Contents Based on FF Control Points Loading
245
Naming Conventions for Detail Displays
245
Tabs of FF Detail Displays
246
Detail Displays Tabs of the Different Foundation Fieldbus Blocks
247
Figure 28 FF PID Main Tab Detail Display When Loaded in CEE Environment
249
Common Functionalities of Faceplates
250
Figure 29 FF PID Main Tab Detail Display When Loaded to FFLINK
250
FF Detail Displays Example Templates for Control Builder
252
Figure 30 Event Summary Display Includes Fieldbus Related Details
252
Using Station Event Summary Display
252
Monitoring Fieldbus Functions through Monitoring Tab
253
Inactivating/Activating a Link
253
Monitoring/Interacting with Given Component/Block
256
Checking/Changing Fieldbus Device Functional Class
257
Checking Live List and Interacting with Uncommissioned Devices
264
Viewing and Optimizing Link Schedule Configuration
267
Figure 31 Sample Link Schedule Configuration Display in Project
270
Figure 32 Sample Link Schedule Configuration Display in Monitoring
271
Checkingciom-A FIM Redundancy Status and Initiating Manual Switchover
273
Using Controller Menu Functions
275
7 Fieldbus Device Commissioning
277
Getting Started
277
Read this First
277
Initial Checks and Operations
279
Connecting Devices
280
Checking Device
282
Checking Control Strategy
283
Flowchart Summary
284
8 Maintenance, Checkout, and Calibration
287
Adding, Removing and Replacing Components
287
About Removal and Insertion under Power (RIUP)
287
General Procedure
287
Guidelines for Adding Fieldbus Device to "Live"/Operating Link
288
Using Optional Safe Handling of New Devices
289
Replacing a Failed Device with a Like Device Having the same Model Name and Device Revision
290
Replacing a Failed Device with a Different Device Using a Different Block Type
297
Unlike Device Replacement Report
317
Replacing Device Template with a Different One
320
Prerequisites
320
Considerations
321
Using Unlike Template Replacement Wizard to Make Device Replacements
321
Correcting some Common UTR Errors
328
Upgrading Firmware in Uncommissioned Device
328
R400 Experion PKS Series a Fieldbus Interface Module User's Guide July
329
Changing or Clearing Tag And/Or Address of Uncommissioned Device
332
Using Fieldbus Device Simulate Function
334
Preparing Fieldbus Device for a Move or Software Migration
343
Migrating Fieldbus Device Type to a Release Supporting Enable Block Offnet Diagnostic Alarm
347
Interpreting Component LED Indications
348
CIOM-A FIM LED Indications
348
Table 1 CIOM-AFIM LED Interpretations
348
Figure 33 FIM Front Panel Indicators
348
8.10 FIM Self-Test Diagnostic Codes
349
8.11 Checking Fieldbus Device Calibration
358
Figure 34 Typical Tune Tab for Fieldbus Device's Transducer Block
358
8.12 Using Fieldbus Methods Manager
359
Prerequisites
359
Figure 35 Typical Other Tab for Fieldbus Device's Transducer Block
359
Launching Methods Manager
360
Interacting with Methods Manager
360
9 Experion Pks Host Registration
365
Overview
365
New Features
365
Conditional Support for FF Devices
367
Eddl
368
DD View Tab
368
Following Are some of the Considerations for FF Blocks with DD View
373
Persistent Data Handling
375
10 Appendix A
377
10.1 Fieldbus Technology
377
Open Communications Architecture
377
Figure 36 OSI Versus Fieldbus Communication Model
377
Appendix A
377
Communication Layer Description
378
10.2 Standard Function Blocks
381
Overview
383
About Modes of Operation
384
Figure 38 Using Function Blocks in Fieldbus Devices to Form a Control Loop
384
Analog Input Block
386
Figure 39 Functional Schematic for Analog Input Function Block
386
Analog Output Block
388
Figure 40 Functional Schematic for Analog Output Function Block
389
Bias/Gain Block
390
Figure 41 Functional Schematic for Bias/Gain Function Block
391
Control Selector Block
393
Figure 42 Functional Schematic for Control Selector Function Block
394
Discrete Input Block
396
Figure 43 Functional Schematic for Discrete Input Function Block
396
Discrete Output Block
397
Figure 44 Functional Schematic for Discrete Output Function Block
398
Manual Loader Block
400
Figure 45 Functional Schematic for Manual Loader Function Block
400
Proportional/Derivative Block
402
Figure 46 Functional Schematic for Proportional/Derivative Function Block
403
Figure 47 Functional Schematic for Proportional/Integral/Derivative Function Block
408
Ratio Block
412
Figure 48 Functional Schematic for Ratio Function Block
412
10.3 Device Descriptions and Block Parameters
416
About Device Descriptions
416
Device Description Language
416
Device Description Infrastructure
416
Block Parameter Definitions
417
Figure 49 Device Descriptions Infrastructure
417
10.4 Fieldbus Foundation Documents
418
Reference Data
418
11 Appendix B
419
Standard Function Block Parameters
419
Ack_Option
419
Alarm_Hys
419
Alarm_Sum
419
Appendix B
419
Alert_Key
420
Bal_Time
421
Bias
421
Bkcal_Hys
422
Bkcal_In
422
Bkcal_Out
423
Bkcal_Out_D
423
Bkcal_Sel_1
424
Bkcal_Sel_2
424
Bkcal_Sel_3
425
Block_Alm
425
Block_Err
426
Block_Err.disabled
427
Bypass
428
Cas_In
428
Cas_In_D
429
Channel
429
Clr_Fstate
430
Confirm_Time
430
Control_Opts
431
Table 2 CONTROL_OPTS Bit Selections
431
Cycle_Sel
432
Cycle_Type
432
Dev_Rev
433
Dev_Type
433
Dd_Resource
434
Dd_Rev
434
Disc_Alm
435
Disc_Lim
435
Disc_Pri
436
Dv_Hi_Alm
436
Dv_Hi_Lim
437
Dv_Hi_Pri
437
Dv_Lo_Alm
438
Dv_Lo_Lim
439
Dv_Lo_Pri
439
Fault_State
439
Experion PKS Series a Fieldbus Interface Module User's Guide
440
Features
440
Feature_Sel
440
Ff_Gain
441
Ff_Scale
441
R400 Experion PKS Series a Fieldbus Interface Module User's Guide July
441
Ff_Val
442
Field_Val
442
Field_Val_D
443
Free_Space
444
Free_Time
444
Fstate_Time
445
Fstate_Val
445
Fstate_Val_D
446
Gain
446
Grant_Deny
446
Hard_Types
447
Hi_Alm
447
Hi_Hi_Alm
448
Hi_Hi_Lim
449
Hi_Hi_Pri
449
Hi_Lim
450
Hi_Pri
450
Io_Opts
451
Table 3 IO_OPTS Bit Selections
451
In_1
452
Lim_Notify
453
L_Type
453
Lo_Alm
454
Lo_Lim
455
Lo_Lo_Alm
455
Lo_Lo_Lim
456
Lo_Lo_Pri
456
Low_Cut
457
Lo_Pri
457
Manufac_Id
458
Max_Notify
458
Memory_Size
459
Min_Cycle_T
459
Mode_Blk
460
Nv_Cycle_T
460
Offnetalm_Enabled
461
Out
461
Out_D
462
Out_Hi_Lim
463
Out_Lo_Lim
463
Out_Scale
463
Out_State
464
Pv_D
465
Pv_Ftime
466
Pv_Scale
466
Pv_State
467
Ra_Ftime
467
Rate
468
Rcas_In
468
Rcas_In_D
469
Rcas_Out
469
Rcas_Out_D
470
Readback
471
Readback_D
471
Reset
472
Restart
472
Rout_In
473
Rout_Out
474
Rs_State
474
Sel_1
475
Sel_2
475
Sel_3
476
Sel_Type
477
Set_Fstate
477
Shed_Opt
478
Shed_Rcas
478
Shed_Rout
479
Simulate
479
Simulate_D
480
Sp_D
482
Sp_Hi_Lim
482
Sp_Lo_Lim
483
Sp_Rate_Dn
483
Sp_Rate-Up
484
Status_Opts
484
St_Rev
484
Table 4 STATUS_OPTS Bit Selections
485
Strategy
486
Tag_Desc
486
Test_Rw
487
Trk_In_D
488
Trk_Scale
488
Trk_Val
489
Update_Evt
490
Write_Alm
490
Write_Lock
491
Write_Pri
491
Xd_Scale
492
Xd_State
493
Appendix C
495
12.1 Fieldbus Status Display Indications
495
12.2 Substatus Definitions for Quality Status
502
13 Appendix D
507
13.1 Mode Change Conditions
507
14 Appendix E
511
14.1 Fieldbus Wiring Considerations
511
Fieldbus Topologies
511
Figure 50 Overview of Fieldbus Wiring Topologies
511
Power Conditioning
512
Power Distribution
513
Signal Degradation Limitations
513
Cable Guidelines Summary
514
Cable Attenuation
515
Signal Distortion Versus Capacitance
515
Attenuation Calculation Summary
516
Cable Test
516
15 Appendix F
517
About Parameter Definition Editor for Fieldbus Device Block
517
16 Appendix G
519
16.1 Loading CIOM-A FIM Firmware
519
Checking CIOM-A FIM Firmware Status
519
Checking Firmware Version
520
Loading Boot Code
525
Loading Personality Image
529
17 Appendix H
533
17.1 Important Functional Considerations
533
General
533
18 Appendix I
539
18.1 Link Parameters Reference
539
Background
539
Figure 51 Communications Entity Architecture
539
More Detailed Information
540
18.2 Description
540
Parameters for Link Configuration in Project Mode
540
Parameters for Link Configuration in Monitor Mode
551
Some Term Abbreviations
555
Honeywell R400 July
556
19 Appendix J
557
Load Interactions for Fieldbus Related Operations
557
Summary
557
Appendix J
557
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