User Manuals: Hitachi 090001 Hydraulic Excavator

Manuals and User Guides for Hitachi 090001 Hydraulic Excavator. We have 1 Hitachi 090001 Hydraulic Excavator manual available for free PDF download: Operator's Manual

Hitachi 090001 Operator's Manual

Hitachi 090001 Operator's Manual (442 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 9.34 MB

Table of Contents

Table of Contents
5
Machine Numbers

12
Safety

15
Safety Signs

56
Components Name

65
Getting On/Off the Machine

66
Operator's Station

67
- Muffler Filter
  67
- Cab Features (Std. Model)
  70
- Multi Function Monitor
  71
- Default Setting
  72
- Basic Screen
  74
- How to Use Screens
  74
  - Displaying Basic Screen
    74
  - Hour Meter
    77
  - Clock
    77
  - Fuel Gauge
    77
  - Coolant Temperature Gauge
    78
  - Operating Status Icon Display
    78
- Security Functions (Optional)
  79
  - Input Password
    79
  - Extending Password Duration Time
    80
- Alarm Occurrence Screen
  81
- Remedy
  83
- Muffler Filter
  87
- Main Menu
  90
- Air Conditioner
  91
  - Circulation Air Mode
    91
  - Air Conditioner ON/OFF
    91
- Radio
  92
- Work Mode
  93
  - Attachment Selection
    93
- Mail (Optional)
  94
- Setting Menu
  96
- Date and Time
  97
  - Time Adjustment
    97
  - Date Adjustment
    99
  - Display Mode Setting
    101
- Attachment Adjustment
  103
  - Flow Rate Adjustment
    103
  - Priority (Arm Roll-Out)
    105
  - Priority (Arm Roll-In)
    107
- Attachment Name Input
  109
- Auto Shut-Down
  111
  - Auto Shut-Down: ON/OFF
    111
  - Acting Time Setting
    112
- Muffler Filter Regeneration Inhibited
  113
  - Setting Procedure
    113
- Password Change (Optional)
  115
- Sub Meter
  119
- Rear View Camera Monitor
  121
  - Rear View Camera ON/OFF
    121
- Brightness Adjustment
  123
- Language Settings
  125
- Lists of Display Language
  127
- Unit Selection
  128
- Display Item Selection (Rear View Camera OFF)
  130
- Main Menu Sequence Change
  132
- Information Menu
  134
- Operation
  135
  - Fuel Consumption
    135
  - Breaker Operation
    137
  - Attachment Operation
    139
  - Travel Operation
    141
  - Actual Operation
    143
- Maintenance
  145
  - Remaining Time and Maintenance Interval
    147
- Monitoring
  149
- Switch Panel
  151
  - Return to Previous Screen (Monitor)
    152
  - Return to Basic Screen (Monitor)
    152
  - Select/Confirm Switch (Monitor)
    152
  - Temperature Control Switch/Mode Switch (Air Conditioner)
    152
  - AUTO/OFF Switch/Fan Switch (Air Conditioner)
    152
  - AM/FM Selector/Tuning Switch (Radio)
    153
  - Power Switch/Volume Control Knob (Radio)
    153
  - Engine Control Dial
    153
  - Auto-Idle Switch
    154
  - Travel Mode Switch
    154
  - Power Mode Switch
    155
  - Work Light Switch
    155
  - Wiper/Washer Switch
    156
  - Overhead Window Wiper and Washer Switch (Optional)
    157
  - Numeric Keypad
    157
- Switch Panel (for Optional Equipment)
  158
  - Travel Alarm Deactivation Switch
    159
  - Swing Alarm Deactivation Switch (Optional)
    159
  - Rear Light Switch (Optional)
    159
  - Overload Alarm Switch (Optional)
    159
  - Seat Heater Switch
    160
  - Revolving Light Switch (Optional)
    160
  - Electrical Control Main Switch (Optional)
    160
- Key Switch
  161
- Power Boost Switch
  161
- Horn Switch
  161
- Electrical Control Main Switch (Optional)
  162
- Cigar Lighter
  164
  - Using Cigar Lighter
    164
  - Using Cigar Lighter Port as External Power Source
    164
- Cab Light Switch
  165
- Installing Fire Extinguisher (Optional)
  165
- Pilot Control Shut-Off Lever
  166
- Engine Stop Switch
  166
- Fuse Box
  167
- Auto Air Conditioner
  168
  - Features
    168
  - Components Name
    169
  - Controller Part Name and Function
    170
  - Cab Heater Operation
    172
  - Cooling Operation
    173
  - Defroster Operation
    174
  - Cool Head/Warm Feet Operation
    174
- Tips for Optimal Air Conditioner Usage
  175
  - For Rapid Cooling
    175
  - When Windows Become Clouded
    175
  - Off-Season Air Conditioner Maintenance
    175
- AM/FM Radio Operation
  176
  - Controls on the Radio
    176
  - Tuning Procedure
    176
  - Station Presetting Procedure
    177
  - Station Auto-Presetting Procedure
    178
  - TONE Control
    179
- Audio Input (Optional)
  180
- Side Monitor (Optional)
  181
  - Layout
    181
  - Monitor Operation
    181
- Cab Door Release Lever
  182
- Opening/Closing and Removing Cab Inside Window
  183
- Opening Upper Front Window
  184
- Removing and Storing Lower Front Window
  185
- Opening Side Windows
  186
- Opening/Closing Overhead Window (Std. Model)
  187
- Opening/Closing Overhead Window (Clear Hatch: if Equipped)
  188
- Emergency Exit
  189
- Adjusting Operator's Seat
  190
  - Seat Height and Angle Adjustment
    190
  - Console and Seat Fore-Aft Adjustment
    190
  - Seat Fore-Aft Adjustment
    190
  - Suspension Adjustment
    190
  - Backrest Adjustment
    191
  - Armrest Adjustment
    191
- Adjusting Operator's Seat (Optional)
  192
  - Adjusting Seat Height
    192
  - Console and Seat Fore-Aft Adjustment
    192
  - Seat Fore-Aft Adjustment
    192
  - Suspension Adjustment
    193
  - Fore-Aft Position Adjustment of Seat Surface
    193
  - Angle Adjustment of Seat Surface
    193
  - Backrest Adjustment
    193
  - Armrest Adjustment
    193
- Console Height Adjustment
  194
  - Adjusting Procedures
    194
- Installation and Adjustment of Mirrors
  195
- Seat Belt
  196
- Battery Disconnect Switch
  197
  - Switch Operation
    197
Break-In

199
- Observe Engine Operation Closely
  199
- Every 8 Hours or Daily
  199
- After the First 50 Hours
  199
- After the First 100 Hours
  199
Operating the Engine

201
- Inspect Machine Daily before Starting
  201
- Before Starting Engine
  202
- Starting the Engine
  203
- Check Instruments after Starting
  207
- Using Booster Batteries
  208
- Stopping the Engine
  210
- Engine Auto-Stop in Extremely Low Temperature
  211
Driving the Machine

213
- Drive the Machine Carefully
  213
- Steering the Machine Using Pedals
  214
- Steering the Machine Using Levers
  215
- Travel Mode Switch
  216
- Travel Alarm
  216
- Operating on Soft Ground
  217
- Raise One Track Using Boom and Arm
  217
- Towing Machine a Short Distance
  218
- Operating in Water or Mud
  219
- Parking the Machine on Slopes
  220
- Parking the Machine
  220
Operating the Machine

221
- Control Lever (ISO Pattern)
  221
- Attachment Pedal (Hydraulic Breaker) (Optional)
  222
- Attachment Pedal (Hydraulic Crusher) (Optional)
  223
- Pilot Control Shut-Off Lever
  224
- Warming up Operation
  225
- Engine Speed Control
  226
- Auto-Idle
  227
- Auto Shut-Down
  229
- Muffler Filter Manual Regeneration
  232
- Work Mode
  234
- Power Boost Switch
  237
- Power Mode
  238
- Operating Backhoe
  239
- Shovel
  240
- Grading Operation
  241
- Do Not Strike the Ground with Bucket Teeth
  242
- Avoid Hammer Work
  242
- Avoid Abusive Operation
  243
- Avoid Side Load the Bucket
  243
- Do Not Use Wide Track Shoes on Rough Ground
  244
- Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
  245
- Piping for Breaker and Crusher
  246
- Operational Procedures for Stop Valves and Selection Valve
  246
- Secondary Relief Pressure Adjustment
  247
- Precautions for Breaker Operation
  248
- Change Hydraulic Oil and Replace Full-Flow Filter Element
  252
- Precautions for Crusher Operation
  253
- Attachment
  256
- Attachment Connection Parts
  260
- Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
  262
- Shackle Hole Usage
  262
- Pilot Accumulator Functions
  263
- How to Lower Boom in Case of Emergency and When Engine Stops
  264
- Precautions for after Operations
  265
Transporting

267
- Transporting by Road
  267
- Loading/Unloading on a Trailer
  268
- Fastening Machine for Transporting
  271
- Unloading
  271
- Lifting Machine
  273
Maintenance

275
- Correct Maintenance and Inspection Procedures
  275
- Check the Hour Meter Regularly
  277
- Preparations for Inspection and Maintenance
  280
- Hood and Access Covers
  281
- Daily Check
  283
- Maintenance Guide
  284
- Periodic Replacement of Parts
  289
- Kind of Oils
  290
  - Recommended Engine Oil
    290
- Greasing
  293
  - Front Joint Pins
    293
  - Swing Bearing
    295
  - Swing Internal Gear
    296
- Engine
  297
  - Engine Oil Level
    297
  - Change Engine Oil
    299
  - Replace Engine Oil Filter
    299
  - Check and Clean Around the Engine
    301
- Transmission
  302
  - Pump Transmission
    302
  - Swing Reduction Gear
    303
  - Travel Reduction Gear
    304
- Hydraulic System
  306
- Inspection and Maintenance of Hydraulic Equipment
  306
  - Check Hydraulic Oil Level
    310
  - Change Hydraulic Oil
    311
  - Air Bleeding Procedures
    313
  - Suction Filter Cleaning
    314
  - Replacement of Full-Flow Filter
    315
  - Replace Pilot Oil Filter
    318
  - Replace Air Breather Element
    319
  - Check Hoses and Lines
    320
- Fuel System
  324
  - Recommended Fuel
    324
  - Refueling
    325
  - Drain Fuel Tank Sump
    326
  - Drain Fuel Filter
    327
  - Replace Fuel Main Filter Element
    331
  - Replace Fuel Pre-Filter Element
    333
  - Clean Solenoid Fuel Pump Strainer
    335
  - Check Water Separator
    337
  - Check Fuel Hoses
    339
- Air Cleaner
  340
  - Clean and Replace Air Cleaner Element (Outer)
    340
  - Clean or Replace the Outer Element
    340
- Cooling System
  343
  - Check Coolant Level
    344
  - Check and Adjust Fan Belt Tension
    345
  - Change Coolant
    347
  - Clean Radiator/Oil Cooler/Inter Cooler Core
    349
  - Clean Oil Cooler, Radiator and Inter Cooler Front Screen
    351
  - Clean Air Conditioner Condenser
    351
  - Clean Fuel Oil Cooler
    351
- Electrical System
  352
  - Battery
    353
  - Replace Battery
    356
  - Replacing Fuses
    358
- Miscellaneous
  360
  - Check and Replace Bucket Teeth
    360
  - Change Bucket
    366
  - Convert Bucket Connection into Face Shovel
    367
  - Adjust Bucket Linkage
    368
  - Remove Travel Levers
    369
  - Check and Replace Seat Belt
    369
  - Check Windshield Fluid Level
    370
  - Check Track Sag
    371
  - Clean and Replace Air Conditioner Filter
    375
  - Check Air Conditioner
    378
  - Clean Cab Floor
    380
  - Retighten Cylinder Head Bolt
    381
  - Inspect and Adjust Valve Clearance
    381
  - Measure Engine Compression Pressure
    381
  - Check Starter and Alternator
    381
  - Check and Replace EGR Device
    381
  - Clean EGR Cooler
    381
  - Check Turbocharger
    381
  - Check Gas Damper
    382
  - Tightening and Retightening Torque of Nuts and Bolts
    382
- Muffler Filter
  397
  - Check and Clean Filter Element of Muffler Filter
    397
  - Check and Clean Muffler Filter
    397
Hydraulic Circuit and Electrical Circuit

399
- Hydraulic Circuit
  399
- Electrical Circuit
  400
Maintenance under Special Environmental Conditions

401
- Maintenance under Special Environmental Conditions
  402
Storage

403
- Storing the Machine
  403
Troubleshooting

405
Specifications

414
- Zx135Us-5B
  414
- Working Ranges (Grouser Shoe)
  414
  - Zx135Us-5B
    415
- Shoe Types and Applications
  415
  - Zx135Us-5B
    416
- Bucket Types and Applications
  416
- Specifications
  416
- Working Ranges (Grouser Shoe)
  418
  - Zx225Us-5B, 225Uslc-5B
    418
- Shoe Types and Applications
  419
  - Zx225Uslc-5B
    419
- Bucket Types and Applications
  420
  - Zx225Us-5B, 225Uslc-5B
    420
Optional Attachments and Devices

421
- Using Pad Crawler Shoe
  421
- Traveling and Other Cautions
  422
- Transporting
  423
- Precautions for Transporting Machines with Pad Crawler Shoes
  423
- Long Arm Operation
  428
- Blade Lever
  429
- Avoid Hitting Blade with Front-End Attachment
  430
- Blade Maintenance
  431
- Specifications
  432
  - ZX135US-5B with Blade
    432
- Working Ranges
  433
  - ZX135US-5B with Blade
    433
- Shoe Types and Applications
  434
  - ZX135US-5B with Blade
    434
- Specifications
  435
  - ZX225USLC-5B with Blade
    435
- Working Ranges (Grouser Shoe)
  436
  - ZX225USLC-5B with Blade
    436
- Shoe Types and Applications
  437
  - ZX225USLC-5B with Blade
    437

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