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Masoneilan SVI II ESD
GE Masoneilan SVI II ESD Manuals
Manuals and User Guides for GE Masoneilan SVI II ESD. We have
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GE Masoneilan SVI II ESD manual available for free PDF download: Installation And Maintenance Manual
GE Masoneilan SVI II ESD Installation And Maintenance Manual (214 pages)
Smart Valve Interface with SIL3 Emergency Shutdown PST Controller
Brand:
GE
| Category:
Recording Equipment
| Size: 7.93 MB
Table of Contents
Table of Contents
5
List of Figures
11
List of Tables
15
1 Safety Information
17
Introduction
17
Terms and Abbreviations
17
Acronyms
18
Safety Symbols
19
Related Literature
19
Reference Standards
20
SVI II ESD Device Description
20
Designing an SIF Using an SVI II ESD
21
Safety Function
21
Environmental Limits
21
Design Verification
22
SIL Capability
22
Connecting the SVI II ESD to the SIS Logic Solver
23
General Requirements
24
Installation
25
SVI II ESD Installation Configurations
25
Physical Location and Placement Guidelines
25
Pneumatic Connections
25
Electrical Connections
25
Operation, Setup, Commissioning
25
Maintenance
25
Diagnostics
25
Pst
25
Proof Test Steps
26
SVI II ESD Product Safety
27
2 Introduction
29
Valvue ESD Overview
29
Svi II Esd
29
Valvue ESD Software
30
Valvue ESD Trial Version
30
System Requirements
31
Valvue Software Installation Sizes
31
Software Requirements
31
Available Models
32
About this Manual
32
3 Software Installation and Setup
33
Install Valvue ESD and PRM Plug-In
33
Installing Valvue ESD Software
33
Valvue ESD CD Browser
33
Software Choice
34
Install Shield Wizard
34
License Agreement
35
Choose Destination Location
35
Ready to Install
36
Installing the Yokogawa® PRM Plug-In
37
Valvue ESD CD Browser
37
Software Choice
38
PRM Plug-In Main Screen
38
PRM Central Server License Agreement
39
PRM Central Server Destination Folder
39
PRM Central Server Database Directory Destination Folder
40
Ready to Install
41
PRM Central Server Dialog
41
16 PRM Central Server Dialog II
42
Registering Valvue ESD
49
Owner and Product Key Registration Window
49
Applying Owner and Product Key Information
50
Software and Mux Key Window
50
Launching Registration Window
51
Registration Window
51
Registration File Saved Dialog
52
Save Registration Information
52
Entering Software Key
53
Entering Software Keys
53
Registration Email Sent Dialog
53
Entering Mux Unlock Key
54
Successful Registration Message
54
17 PRM Central Server Dialog III
42
Database Directory Reminder
42
Valvue ESD CD Browser
43
Software Choice
44
PRM Plug-In Main Screen
44
Install Shield PRM Plug-In
45
PRM Plug-In License Agreement
45
PRM Plug-In Destination Folder
46
Choose Folder
46
PRM Plug-In Client Database Location Destination Folder
47
Choose Folder
47
Ready to Install
48
4 Installation and Setup
55
Overview
55
SVI II ESD Exploded View
55
SVI II ESD Dimensions
56
SVI II ESD Dimensions and Weights
56
Pre-Installation Issues
57
Storage
57
Unpacking
57
Installation
57
SVI II ESD Installation Steps
57
Physical Location and Placement Guidelines
58
Camflex with Mounting Bracket (Side View)
61
Mounting the SVI II ESD on Rotary Valves
61
Travel Sensor Alignment
63
Mounting the SVI II ESD with NAMUR Kits
64
Namur 20/30 MM Mounting Kit
64
Namur 50 MM Mounting Kit
65
Magnet Holder for Reciprocating Valves
66
Mounting the SVI II ESD on Reciprocating Valves
66
Reciprocating Valve Mounting Bracket
66
Reciprocating Linkage
67
Lever for Model 87/88 Multispring Actuator
68
Reciprocating Valve Mounting Hole and Turnbuckle Length
68
Checking the Magnet
69
Using Valvue ESD to Check Magnet Position
69
Checking Actuator, Linkages, or Rotary Adapter
70
Valvue ESD for Checking Magnet Position
70
Connecting the Tubing and Air Supply
71
Pneumatic Connections/Air Supply Requirements
71
Air Ports on Single Acting PST Controller
72
Checking the Air Supply
73
Wiring the SVI II ESD
73
Analog Safety Demand (ASD) Configuration
75
Discrete Safety Demand (DSD) Configuration
75
Analog with Discrete Safety Demand (A/DSD) Configuration
76
Powering up the SVI II ESD
78
Connections to ASD Electronics Module (Via Terminal Board)
81
SVI II ESD Models and Functionality
81
Connections to A/DSD Electronics Module (Via Terminal Board)
82
Connections to DSD Electronics Module (Via Terminal Board)
82
Making Connections to the Terminal Board
83
SVI II ESD Maintenance
84
Repair and Replacement
84
Factory Notification
84
Display Cover Removal and Installation
85
SVI II ESD Pneumatic and Display Covers
85
5 Configuration and Calibration
87
Overview
87
SVI II ESD Setup
87
Configuration
88
Configuration with Pushbutton Display
88
VIEWDATA Settings
89
Configuration Pushbutton Guide
90
Calibration with Pushbutton Display
91
Calibration Using Auto Tune
92
Correct for over Travel
92
Adjust Input Signal Range
93
Configuring with Valvue ESD
94
Starting Valvue Esd/Esdvue
94
Valvue ESD Icon
94
Check-Out with a HART® Handheld Communicator
95
6 Using the Digital Interfaces
97
Overview
97
Local Display and Pushbuttons
97
HART® Handheld Communicator
97
Valvue ESD
98
60 SVI II ESD HART® Communicator Connections
98
Pushbuttons and Local Display
98
SVI II ESD Display
98
Pushbutton Display Menus
99
Accessing Pushbuttons
100
Pushbutton Lock Security Level
100
Pushbutton Locks and Configuration-Lock Jumper
100
Display Menus
102
NORMAL Operating Mode and MANUAL Mode Menus
102
NORMAL Operation and MANUAL Menu Structures
102
Configure Menu
103
Calibration Menu
105
PST Configuration Menu
106
VIEW DATA Menu
107
VIEW DATA Menu
108
PST CONF (VIEW DATA) Menu
109
View Err
110
View Err Menu
110
65 PST Configuration Menu
108
67 PST Configuration (VIEW DATA) Menu
110
Clear Error
111
FAILSAFE Mode
111
Handheld Communicator
112
FAILSAFE Menu
112
Valvue ESD
113
7 Partial Stroke Testing
115
Overview
115
Partial Stroke Test Diagnostics
116
PST Configuration
116
PST Configuration with Display Menu
116
PST Configuration Pushbutton Menu
117
PST Setup with Valvue ESD
118
PST Data from Esdvue
118
PST Diagnostic Graph Example
118
PST Benefits
119
8 Operation and Maintenance
121
Operational Overview
121
SVI II ESD Applications and Designated Safety Function Activation
122
Additional Features
123
Physical and Operational Description
124
Block Diagram with I/P Converter and Pressure Sensor
124
SVI II ESD Components
125
Electronics Module
125
Output Switches
127
Simplified Switch Installation Drawing: Correct Configuration
128
Pneumatic Module
130
Pneumatic Module with Single Acting Relay
130
Optional Display and Pushbuttons
131
75 Simplified Switch Installation Drawing: Configuration Not Allowed
130
SVI II ESD Maintenance
131
Repair and Replacement
131
Factory Notification
132
Display Cover Removal and Installation
132
SVI II ESD Pneumatic and Display Covers
132
Upgrading Firmware
134
Tools Required
134
Installing Firmware Upgrade
134
9 Troubleshooting
135
Overview
135
Internal Diagnostics
135
FAILSAFE Mode
136
Accessing Diagnostic Information
136
Error Messages on LCD
137
Positioner Fault Messages
137
Return to Normal Operation
137
VIEW ERR Diagnostics Messages
138
Fault Matrix
139
SVI II ESD Fault Matrix
139
Troubleshooting with Esdvue
153
Appendix A. Specifications and References
155
Physical and Operational Specifications
155
Environmental Specifications
155
Safety Rated Inputs
156
Operational Specifications
156
Input Signal, Power, and Display Specifications
157
Construction Material Specifications
157
System Connectivity
158
Pneumatics Single Acting Standard Flow
158
Control Valve Mounting System
159
ESD and Diagnostic Capabilities
159
Device ID Information
160
Burst Mode Data Return
160
Models and Applications
161
Hazardous Area Certifications
161
SVI II ESD Model Features
161
SVI II ESD Physical Attributes
161
CSA International Certifications
162
FM Approvals
162
Temperature Class
162
ATEX Approvals
162
Immunity Performance
163
Radiation Performance
163
SVI II ESD Models
164
SVI II ESD Model Numbering
164
Appendix B. Installing an SVI II ESD in a Natural Gas Environment
165
Remote Actuator Vent Gas Connection
167
Remote Gas Piping
167
Single Acting Installation
167
Appendix C. HART® Wiring Configurations
169
Overview
169
System Connections
169
HART® Wiring Guidelines
171
SVI II ESD Setups
172
General Purpose and Explosion Proof Installation
173
Grounding Practices
174
Intrinsically Safe Installation
174
Compliance Voltage in Single Drop Current Mode
175
Compliance Voltage for Single Channel Zener with 22 AWG Cable Installation
175
Compliance Voltage for Galvanic Isolator with 22 AWG Cable Installation
175
Wire Size and Conduit
176
HART® Physical Layer Compliance of the Control System
177
Impedance Constraints
177
Noise Constraints
177
Cabling and Interconnection Requirements
178
Capacitance Vs. Length of Cable for HART
178
HART® Filter Required for Certain Control System Output Circuits
178
Split Range Applications
179
Setting Loop Addresses for Split Range Systems
179
Selecting Set Options - Tools Menu on Connected Devices Screen
180
Selecting Set Options - Right Click on Connected Devices Screen
180
Multiple Output Circuit Control System
181
Valvue ESD Setup Options for Multidrop
181
Isolators
182
Split Range with Isolator
183
Supplemental Power Supply
184
Verify Wiring and Connections
184
Split Range with Supplemental Power Supply - Non-Hazardous
185
Required Practices for Explosion Proof Installations
186
Clarification of Terminology
186
Recommended Practice for Severe or Humid Environments
186
HART® DCV Setup
187
HART® Module Positions
187
Field Wiring
187
Appendix D. HART® Communications with Intrinsic Safety
189
Overview
189
HART® Barrier Compliance
190
Output Channel Isolation
191
HART® Filter Requirements
191
88 HART® Device in DCV Application
192
Intrinsically Safe Installation with Galvanic Isolator
192
Modem and Computer Use in Intrinsically Safe Circuits
193
Mactek® Intrinsically Safe Modem, Model 010005
193
Mactek® Warning
193
Use of Hand-Held Communicators in Intrinsically Safe Circuits
193
89 Intrinsically Safe Installation with Zener Barrier and HART® Filter
192
Appendix E. Air to Open and Air to Close Actuators
195
Actuator Action
195
ATO and ATC Action with Linear Positioner Characteristics
196
ATO and ATC Action in Percentage of Positioner Characteristics
197
Appendix F. Air Supply Requirements
199
Appendix G. Adjusting Speed of Response
201
Appendix H. Glossary
203
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