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Rexroth IndraDyn MAD100D
Bosch Rexroth IndraDyn MAD100D Manuals
Manuals and User Guides for Bosch Rexroth IndraDyn MAD100D. We have
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Bosch Rexroth IndraDyn MAD100D manuals available for free PDF download: Project Planning Manual
Bosch Rexroth IndraDyn MAD100D Project Planning Manual (276 pages)
Asynchronous Housing Motors
Brand:
Bosch
| Category:
Engine
| Size: 35.23 MB
Table of Contents
Table of Contents
3
Introduction to the Product
11
General
11
About this Documentation
11
Editions of this Documentation
11
Document Structure
12
Further Documentation
12
Standards
12
Additional Components
13
Your Feedback
13
Important Instructions for Use
15
Intended Use
15
Introduction
15
Areas of Use and Application
15
Unintended Use
16
Safety Notes for Electric Drives and Controls
17
Term Definition
17
General Information
18
Using the Safety Instructions and Passing Them on to Others
18
Requirements for Safe Use
18
Hazards by Improper Use
19
Danger-Related Notes
20
Protection against Touch of Electric Parts and Housings
20
Protective Extra-Low Voltage as Protection against Electric Shock
21
Protection against Dangerous Movements
21
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
23
Protection against Contact with Hot Parts
23
Protection During Handling and Mounting
23
Battery Safety
24
Protection against Pressurized Systems
24
Explanation of Signal Words and the Safety Alert Symbol
25
Technical Data
27
Operation Modes
27
General
27
Duty Cycle
27
Operating Behavior
27
Description of the Specified Parameters
27
Example Characteristic Curves
30
Technical Data of MAD100
32
Data Sheet of MAD100B
32
Motor Characteristic Curves MAD100B
33
Data Sheet MAD100C
36
Motor Characteristic Curves MAD100C
37
Data Sheet MAD100D
40
Motor Characteristic Curves MAD100D
41
Motor Fan MAD100
43
Holding Brake MAD/MAF100 (Optional)
44
Technical Data MAD130
45
Data Sheet MAD130B
45
Motor Characteristic Curves MAD130B
46
Data Sheet MAD130C
48
Motor Characteristic Curves MAD130C
49
Data Sheet MAD130D
52
Motor Characteristic Curves MAD130D
53
Motor Fan MAD130
55
Holding Brake MAD/MAF130 (Optional)
56
Technical Data MAD160
57
Data Sheet MAD160B
57
Motor Characteristic Curves MAD160B
58
Data Sheet MAD160C
60
Motor Characteristic Curves MAD160C
61
Motor Fan MAD160
63
Holding Brake MAD/MAF160 (Optional)
63
Technical Data MAD180
64
Data Sheet MAD180C
64
Motor Characteristic Curves MAD180C
65
Data Sheet MAD180D
67
Motor Characteristic Curves MAD180D
68
Motor Fan MAD180
70
Holding Brake MAD/MAF180 (Optional)
70
Technical Data MAD225
71
Data Sheet MAD225C
71
Motor Characteristic Curves MAD225C
72
Motor Fan MAD225
73
Technical Data MAF100
74
Data Sheet MAF100B
74
Motor Characteristic Curves MAF100B
75
Data Sheet MAF100C
78
Motor Characteristic Curves MAF100C
79
Data Sheet MAF100D
82
Motor Characteristic Curves MAF100D
83
Holding Brake MAD/MAF100 (Optional)
86
Technical Data MAF130
88
Data Sheet MAF130B
88
Motor Characteristic Curves MAF130B
89
Data Sheet MAF130C
92
Motor Characteristic Curves MAF130C
93
Data Sheet MAF130D
96
Motor Characteristic Curves MAF130D
97
Holding Brake MAD/MAF130 (Optional)
100
Technical Data MAF160
102
Data Sheet MAF160B
102
Motor Characteristic Curves MAF160B
103
Data Sheet MAF160C
106
Motor Characteristic Curves MAF160C
107
Holding Brake MAD/MAF160 (Optional)
109
Technical Data MAF180
110
Data Sheet MAF180C
110
Motor Characteristic Curves MAF180C
111
Data Sheet MAF180D
114
Motor Characteristic Curves MAF180D
115
Holding Brake MAD/MAF180 (Optional)
117
Technical Data MAF225
118
Data Sheet MAF225C
118
Motor Characteristic Curves MAF225C
119
Dimensional Sheets MAD/MAF
121
Frame Size MAD100
121
MAD100 Without Brake
121
MAD100 with Brake 1 or 5
122
MAD100 with Fan Shroud, Without Brake
123
MAD100 with Fan Shroud, Brake 1 or 5
124
Frame Size MAD130
125
MAD130 Without Brake
125
MAD130 with Brake 1 or 5
126
MAD130 with Fan Shroud, Without Brake
127
MAD130 with Fan Shroud, Brake 1 or 5
128
Frame Size MAD160
129
MAD160 Without Brake
129
MAD160 with Brake 1 or 5
130
MAD160 with Brake 3
131
MAD160 with Fan Shroud, Without Brake
132
MAD160 with Fan Shroud, Brake 1 or 5
133
MAD160 with Fan Shroud and Brake 3
134
Frame Size MAD180
135
MAD180 Without Brake
135
MAD180 with Brake 2 or 5
136
MAD180 with Fan Shroud, Without Brake
137
MAD180 with Fan Shroud, Brake 2 or 5
138
Frame Size MAD225
139
MAD225 Without Brake
139
MAD225 with Fan Shroud, Without Brake
140
Frame Size MAF100
141
MAF100 Without Brake
141
MAF100 with Brake 1 or 5
142
Frame Size MAF130
143
MAF130 Without Brake
143
MAF130 with Brake 1 or 5
144
Frame Size MAF160
145
MAF160 Without Brake
145
MAF160 with Brake 1 or 5
146
Frame Size MAF180
147
Threaded Holes in MAF180 Motor Housing
147
MAF180 Without Brake
148
MAF180 with Brake 2 or 5
149
Frame Size MAF225
150
Threaded Holes in MAF225 Motor Housing
150
MAF225C Without Brake
151
Type Codes
153
Introduction
153
General
153
Definition
153
Type Code MAD100
158
Type Code MAD130
160
Type Code MAD160
162
Type Code MAD180
164
Type Code MAD225
166
Type Code MAF100
168
Type Code MAF130
170
Type Code MAF160
172
Type Code MAF180
174
Type Code MAF225
176
Accessories
179
Sealing Air Connection
179
Gear
181
Order Designations for Thread Reductions at Terminal Boxes
181
Connection Techniques
183
Notes
183
Power Connection
183
General
183
Additional Ground Conductor on Motors
184
Power Connection with Connector Socket
184
Motors with Connector Socket
184
Connection Diagram
185
Power Connection with Terminal Box
185
Overview of Motors with Terminal Box
185
Cable Connecting Thread on Terminal Box
185
Connection Diagram
187
Terminal Box Details
188
Power Connection
188
Double Cabling
191
Encoder Connection
192
Temperature Sensor
194
Holding Brake
194
Motor Cooling
195
Fan Connection
195
Coolant Connection
195
Coolant Input Pressure
198
Application Notes
199
Operating Conditions
199
Installation Altitude and Ambient Temperature
199
Humidity
200
Vibration and Shock
200
Vibration
200
Shock
201
Compatibility Test
201
Degree of Protection
202
Frame Shape and Installation Position
203
General
203
Foot Mounting
204
Vertical Installation Positions
205
Motor Paint
206
Motor Cooling
206
Fan
206
Radial Ventilation in Heavily Soiled Atmospheres
208
Coolants
210
Coolant Additives
211
Materials Used
212
Coolant Inlet Temperature
213
Motor Temperature Monitoring
213
Holding Brake (Option)
214
General
214
Holding Brakes Safety Instructions
215
Selecting Holding Brakes
216
Layout of Holding Brakes
217
Motor Encoder
217
Options
217
Compatibility
218
Accuracy
218
Encoder Connection
219
Output Shaft
219
Plain Shaft
219
Output Shaft with Key
219
Output Shaft with Shaft Sealing Ring
220
Output Shaft with Labyrinth Seal
221
Bearing Variants and Shaft Load
222
Bearing Variants
222
Selection Tips
225
Radial Load, Axial Load
225
Attaching Drive Elements
232
General
232
Gearbox
233
Couplings
233
Skew Bevel Driving Pinions
235
Bevel Gear Pinions
235
Bearing Service Life
235
Grease Service Life
237
Vibration Severity Level
241
Acceptances and Approvals
244
CE Mark
244
UR, Cur Listing
244
Handling and Transport
245
Delivery Status
245
General
245
Factory Test
245
Customer Test
245
Identification
245
Identification
246
Transport and Storage
247
General Notes
247
Transport Instructions
247
Storage Instructions
249
Installation
251
Safety
251
Mechanical Attachment
251
Motor Attachment
251
Preparing Assembly
254
Assembling the Motor
254
Mount Transmission Elements
254
Electrical Connection
255
General
255
Additional Ground Conductor on Motors
255
Operation of MAD/MAF Motors
257
Commissioning
257
General
257
Preparation
257
Procedure
257
Operation with Third-Party Controllers
257
Shutdown
258
Disassembly
258
Maintenance
259
General
259
Measures
259
Motor Fan
260
Coolant Supply
263
Servicing and Commissioning Holding Brakes
263
Troubleshooting
264
General
264
Excessive Temperature of Motor Housing
265
High Motor Temperature Values, but Housing Temperature Is Normal
265
Motor or Machine Table Generates Vibrations
266
Specified Position Is Not Reached
266
Environmental Protection and Disposal
266
Environmental Protection
266
Disposal
267
Service and Support
269
Index
271
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Bosch Rexroth IndraDyn MAD100D Project Planning Manual (288 pages)
Asynchronous Motors MAD/MAF
Brand:
Bosch
| Category:
Engine
| Size: 4.94 MB
Table of Contents
Table of Contents
3
1 Introduction to the Product
11
About this Documentation
12
Additional Components
13
Feedback
13
Standards
13
2 Important Directions for Use
15
Appropriate Use
15
Introduction
15
Areas of Use and Application
16
Inappropriate Use
16
3 Safety Instructions for Electric Drives and Controls
17
General Information
17
Using the Safety Instructions and Passing Them on to Others
17
Instructions for Use
17
Explanation of Warning Symbols and Degrees of Hazard Seriousness
19
Hazards by Improper Use
20
Instructions with Regard to Specific Dangers
21
Protection against Contact with Electrical Parts
21
Protection against Electric Shock by Protective Low Voltage (PELV)
22
Protection against Dangerous Movements
23
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
25
Protection against Contact with Hot Parts
26
Protection During Handling and Mounting
27
Battery Safety
27
Protection against Pressurized Systems
28
4 Technical Data
29
Operating Modes
29
Operating Behavior
30
Data Sheet MAD100B
33
Characteristic Curves of MAD100B Motors
34
Data Sheet MAD100C
37
Characteristic Curves of MAD100C Motors
38
Data Sheet MAD100D
41
Characteristic Curves of MAD100D Motors
42
Data Sheet MAD130B
45
Characteristic Curves of MAD130B Motors
46
Data Sheet MAD130C
49
Characteristic Curves of MAD130C Motors
50
Data Sheet MAD130D
53
Characteristic Curves of MAD130D Motors
54
Data Sheet MAD160B
57
Characteristic Curves of MAD160B Motors
58
Data Sheet MAD160C
60
Characteristic Curves of MAD160C Motors
61
Data Sheet MAD180C
63
Characteristic Curves of MAD180C Motors
64
Data Sheet MAD180D
66
Characteristic Curves of MAD180D Motors
67
Data Sheet MAD225C
69
Characteristic Curve MAD225C Motor
70
Data Sheet MAF100B
71
Characteristic Curves of MAD100B Motors
72
Data Sheet MAF100C
75
Characteristic Curves of MAF100C Motors
76
Data Sheet MAF100D
79
Characteristic Curves of MAF100D Motors
80
Data Sheet MAF130B
83
Characteristic Curves of MAF130B Motors
84
Data Sheet MAF130C
87
Characteristic Curves of MAF130C Motors
88
Data Sheet MAF130D
91
Characteristic Curves of MAF130D Motors
92
Data Sheet MAF160B
95
Characteristic Curves of MAF160B Motors
96
Data Sheet MAF160C
98
Characteristic Curves of MAF160C Motors
99
Data Sheet MAF180C
101
Characteristic Curves of MAF180C Motors
102
Data Sheet MAF180D
104
Characteristic Curves of MAF180D Motors
105
Data Sheet MAF225C
107
Characteristic Curves MAF225C Motors
108
5 Dimension Sheets Indradyn a
109
Frame Size MAD100
109
MAD100 Without Holding Brake
109
MAD100 with Brake 1 or 5
110
MAD100 with Fan Cowl, Without Holding Brake
111
MAD100 with Fan Cowl and Brake 1 or 5
112
MAD100 in Explosion-Protected Design, Without Holding Brake
113
MAD100 in ATEX Design, with Brake 1 or 5
114
Frame Size MAD130
115
MAD130 Without Holding Brake
115
MAD130 with Fan Cowl, Without Holding Brake
117
MAD130 with Fan Cowl and Brake 1 or 5
117
MAD130 in ATEX Design, Without Holding Brake
118
MAD130 in ATEX Design, with Brake 1 or 5
119
Frame Size MAD160
120
MAD160 Without Holding Brake
120
MAD160 with Brake 1 or 5
121
MAD160 with Brake 3
122
MAD160 with Fan Cowl, Without Holding Brake
123
MAD160 with Fan Cowl and Brake 1 or 5
123
MAD160 with Fan Cowl and Brake 3
123
MAD160 in ATEX Design, Without Holding Brake
124
MAD160 in ATEX Design, with Brake 1 or 5
125
MAD160 in ATEX Design, with Brake 3
126
Frame Size MAD180
127
MAD180 Without Holding Brake
127
MAD180 with Brake 2 or 5
128
MAD180 with Fan Cowl, Without Holding Brake
129
MAD180 with Fan Cowl and Brake 2 or 5
129
MAD180 in ATEX Design, Without Holding Brake
130
MAD180 in ATEX Design, with Brake 2 or 5
131
Frame Size MAD225
132
MAD225 (Without Holding Brake)
132
Frame Size MAF100
133
MAF100 Without Holding Brake
133
MAF100 with Brake 1 or 5
134
MAF100 in ATEX Design, Without Holding Brake
135
MAF100 in ATEX Design, with Brake 1 or 5
136
Frame Size MAF130
137
MAF130 Without Holding Brake
137
MAF130 with Brake 1 or 5
138
MAF130 in ATEX Design, Without Holding Brake
139
MAF130 in ATEX Design, with Brake 1 or 5
140
Frame Size MAF160
141
MAF160 Without Holding Brake
141
MAF160 with Brake 1 or 5
142
MAF160 in ATEX Design, Without Holding Brake
143
MAF160 in ATEX Design, with Brake 1 or 5
144
Frame Size MAF180
145
MAF180 Without Holding Brake
145
MAF180 with Brake 2 or 5
146
MAF180 in ATEX Design, Without Holding Brake
147
MAF180 in ATEX Design, with Brake 2 or 5
148
Frame Size MAF225
149
MAF225 (Without Holding Brake)
149
6 Type Codes Indradyn a
151
Introduction
151
Definition
151
Type Code MAD100
154
Type Code MAD130
156
Type Code MAD160
158
Type Code MAD180
160
Type Code MAD225
162
Type Code MAF100
164
Type Code MAF130
166
Type Code MAF160
168
Type Code MAF180
170
Type Code MAF225
172
7 Accessories
175
Labyrinth Seal
175
Sealing Air Connection
176
Gearboxes
178
Thread Reducers
178
Fan Cowl
179
8 Connection Techniques
181
Notes
181
Power Connection
182
Overview
182
Additional Grounding Wire at MAF225C
183
Power Connection with Connector Socket
184
Connector Socket
184
Power Connection with Terminal Box
185
Connection Designations at the Drive Control Device
187
Double Cabling
187
Encoder Connection
189
Temperature Sensor
192
Holding Brake
192
Motor Cooling System
192
Fan Connection
192
Coolant Connection
193
Operating Pressure
195
9 Application Notes
197
Operating Conditions
197
Setup Elevation and Ambient Temperature
197
Air Humidity
198
Vibration and Shock
198
Vibration
198
Shock
199
Compatibility with Foreign Material
199
Protection Class
200
Frame Shape and Installation Position
201
Foot Assembly
202
Vertical Installation Position
202
Housing Painting
204
Motor Cooling System
204
Fan
204
Radial Ventilation in Hazardous Areas
205
Coolants
206
Used Materials
208
Coolant Inlet Temperature
208
Motor Temperature Overview
210
Holding Brake (Option)
212
Selecting Holding Brakes
213
Sizing of Holding Brakes (Application)
213
Motor Encoder
215
Options
215
Compatibility
215
Accuracy
216
Connection
217
Output Shaft
217
Plain Shaft
217
Output Shaft with Key
217
Output Shaft with Shaft Sealing Ring
218
Labyrinth Seal
219
Bearing and Shaft Loads
221
Radial Load, Axial Load
221
Attachment of Drive Elements
225
Couplings
225
Bevel Gear Pinions
225
Bearing Lifetime
228
Grease Service Life
229
Bearing Variants
233
Tips for Selection
235
Vibration Severity Level
236
Explosion Protection
236
Acceptances and Authorizations
237
CE Symbol
237
UR, Cur Listing
237
Certificate of Conformity for ATEX Motors
237
10 Handling and Transport
239
Supplied Condition
239
Factory Inspection
239
Inspection by Customer
239
Identification
240
Designation
240
Transport and Storage
241
General Information
241
Notes for Transport
241
Information on Storage
242
11 Installation
243
Safety
243
Mechanical Attachment
243
Fastening Types
244
Assembly Preparation
245
Motor Assembly
245
Electrical Connection
246
Additional Grounding Wire at MAF225C
246
12 Operating Indradyn a Motors
247
Commissioning
247
Preparation
247
Execution
247
Deactivation
248
Dismantling
248
Maintenance
248
Measures
249
MAD - Motor Fan
250
MAF - Coolant Supply
250
Maintaining Holding Brakes
251
Troubleshooting
252
Excess Temperature of Motor Housing
253
High Motor Temperature Values, but Housing Temperature Is Normal
253
Motor or Machine Table Generate Vibrations
254
Specified Position Is Not Attained
254
Waste Disposal
255
13 Motors for Hazardous Areas
257
General Information
257
Appropriate Use
260
Conditions for Application
260
Residual Risks
262
Selection and Labeling of Ex-Motors
262
Additional Components
264
Motor Fan
264
Eex P Control Device for Motor Scavenging
264
Connection Cable
265
Mechanical Attachment
265
Connection Techniques
267
Power Connection
267
Encoder Connection
269
Grounding Conductor
270
Coolant Connection to MAD Motors
270
Coolant Connection to MAF Motors
271
Purging Connections
271
Commissioning
273
Preparation
275
Execution
275
Dismantling
276
Maintenance / Repairs
277
Declaration of Conformity
279
14 Index
281
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