Bosch rexroth CytroBox Manuals

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Bosch rexroth CytroBox Operating Instructions Manual (128 pages)

Hydraulic power unit

Brand: Bosch | Category: Portable Generator | Size: 7.5 MB

Table of Contents
3
About this Documentation
7
Validity of the Documentation
7
Required and Amending Documentation
7
Representation of Information
9
Safety Instructions
9
Symbols
10
Abbreviations
10
Safety Instructions
11
General Information on this Chapter
11
Intended Use
11
Improper Use
12
Qualification of Personnel
12
General Safety Instructions
13
Product-Specific Safety Instructions
14
Personal Protective Equipment
17
Obligations of the Machine End-User
17
General Information on Damage to Property and Damage to Product
18
Scope of Delivery
20
Product Information
21
Performance Description
21
Product Description
23
Functional Description
24
Drive Controller
24
Sensor Evaluation
27
Monitoring Systems
32
Fixed Command Value Memory
35
Oil and Water Cooling
37
Degassing and Drainage
38
RGB LED as Status Display
39
Description of Parameters and Diagnosis
39
Component Overview
48
Circuit Diagram, Hydraulic
52
Product Identification
54
Transport and Storage
55
Transporting the Hydraulic Power Unit
55
Preparing for Transport
56
Transport Using Forklifts and Similar Floor Conveyors
56
Transport Using Lifting Gear
56
Storage of the Hydraulic Power Unit
58
Assembly
59
Unpacking the Hydraulic Power Unit
59
Installing the Hydraulic Power Unit
59
Dimensions of the Hydraulic Power Unit (Dimensions in MM)
60
Hydraulic Supply Connection
61
Water Supply Connection
64
Electrical Interface Assignment
65
Voltage Supply Feed-In Assignment
65
Interface 20X1 Assignment: Digital Input and Output Signals
66
Interface 21X1 Assignment: Safe Torque off (STO)
67
Interfaces 22X1 and 22X2: Multi-Ethernet Control Communication as Well as 30X1: Cytroconnect
68
Interface 23X2 Assignment: Connection of Cooling Unit and 23X3: Water Valve Connection (Optional)
69
Interface X26 Assignment
69
Electrical Interface Connection
70
Commissioning
71
First Commissioning
71
Before Commissioning
71
Filling of the Hydraulic Power Unit
71
Switching on the Power Supply
73
Bleeding the Entire Hydraulic System of the Machine
73
Commissioning of the "Hydraulics
73
Flushing the Hydraulic System
75
Common Errors During Commissioning
76
Commissioning of the "Electronics
77
Re-Commissioning after Longer Standstill
96
Operation
97
Maintenance and Repair
98
Cleaning and Care
98
Inspection
99
Warning Devices
99
Maintenance Schedule
100
Maintenance
100
Checking the Electric Components/Installation
100
Filling Level Monitoring
101
Monitoring the Oil Temperature
101
Monitoring the Filter Element Contamination (Pressure Filter)
102
Visual Inspection of the Air Filter
103
Checking the Pressure Values
103
Hydraulic Fluid Care
103
Visual Inspection for Leakage, Cracking, Force Effects and Corrosion
104
Spare and Wear Parts
105
Decommissioning
108
Preparing for Decommissioning
108
Decommissioning Process
108
Disassembly and Replacement
109
Preparing Disassembly
109
Disassembly Process
109
Disposal
110
Environmental Protection
110
Extension and Modification
111
Troubleshooting
112
How to Proceed for Troubleshooting
112
Overview of the Impact of Defects
113
Technical Data
116
Appendix
118
List of Addresses
118
Declaration of Incorporation
119
Prohibited Substances - REACH, Rohs, WEEE
121
Accessories
122
Alphabetical Index
123

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