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PSU 5200 Series
Bosch PSU 5200 Series Manuals
Manuals and User Guides for Bosch PSU 5200 Series. We have
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Bosch PSU 5200 Series manual available for free PDF download: Instructions For Assembly And Operation Manual
Bosch PSU 5200 Series Instructions For Assembly And Operation Manual (114 pages)
MF Welding Inverters
Brand:
Bosch
| Category:
Welding System
| Size: 1.23 MB
Table of Contents
Table of Contents
6
Safety Instructions
10
Explanation of Pictographs and Symbols
10
Warning of Magnetic Fields
12
Not Permitted for Persons with Cardiac Pacemakers
12
Compatibility with Residual--Current Devices to en 50178
13
Normal Use
13
Ensuring EMC of the Comprehensive System
14
System Perturbation
15
Qualified Personnel
16
Operation of the PSU and PSG Modules
17
Retrofits and Modifications by the User
17
Maintenance, Repair
18
Working Safely
18
CE Conformity
19
Advantages and Benefits of Medium- -Frequency Welding
20
Structure of a Medium--Frequency Welding System
23
Schweisskoffer
24
Inverter
25
Driving the Inverter
25
Functional Description
26
Functional Principle
26
Monitoring of the Secondary Current with Bosch Weld Timers
28
Faults
29
PSU Front Panel Views
30
Front Panel View of PSU 5100 / PSU 5300
30
Front Panel View of PSU 5200
31
Technical Data
32
Technical Data of the PSU Standard Types
32
Electrical Data
32
Inverter Losses
32
Mechanical Data
33
Environmental Data
33
Technical Data of the PSG Types
34
Electrical Data
34
Mechanical Data
34
Environmental Data
34
Load Diagrams
35
Performance Features of PSU 5100
35
Performance Features of PSU 5300
35
Performance Features of PSU 5200
35
PSU 5100.XXX / PSU 5300.XXX and PSG 3050.00 a
36
PSU 5100.XXX / PSU 5300.XXX and PSG 3050.10 a
37
PSU 5100.XXX / PSU 5300.XXX and PSG 3075.10 a
38
Psu 5100.XXX / Psg 3100.00 a
39
PSU 5200.XXX and PSG 3200.00 a
40
PSU 5200.XXX and 2 X PSG 3100.00 a Parallel
41
PSU 5200.XXX / PSU 5300.XXX and 1 X PSG 3100.00 a
42
Example of PSU 5100.XXX and PSG 3100.00 a
43
Current Resistance Characteristics
45
Operating Modes
46
Current Control Function
46
Pulse Width Mode
48
Change--Over of Operating Modes
49
Settings
50
Setting Instructions
51
Monitoring and Diagnostics
52
Inverter Ready" LED
53
Weld Time" LED
53
Max. Pulse Width Reached" Display
53
X21 Pin Assignment
53
Fault Numbers at the Seven--Segment Display
54
Fault Message Encoding
56
Controlling the Inverter
58
Khz Firing Pulses
58
Function
58
Displays and Pin Assignment
59
Weld Time Signal and Analog Input Voltage
60
Function
60
Displays and Pin Assignment
60
Adjustment Functions
62
Change--Over of Current Range
63
Adjustment of PSU 5100 / PSU 5300 to the Welding Transformer
63
Adjustment of PSU 5200 to the Welding Transformer
64
Diode Change--Over
64
Selection of the Control Mode
64
Adjustment to Timers with / Without KSR Module and SSU Function
65
Ramp Time Constant
65
Transformer Change--Over Board
66
Dimensions
68
Dimensions of PSU
68
PSU 5100 / PSU 5300 with Water Cooling
68
PSU 5100 / PSU 5300 with Air Cooling
69
PSU 5200 with Water Cooling
70
Dimensions of PSG
71
PSG 3050.00 a and PSG 3050.10 a
71
Psg 3075.10 a
72
Psg 3100.00 a
73
Psg 3200.00 a
74
Cooling
75
Water Connection to PSU
75
Water Connection to PSG
76
Installation and Assembly
77
Electrical Connection
80
PSU Connection Overview
81
PSU Overall Wiring Diagram
82
Connection of X1 Interface
83
Connection of a PSS 2000 to the Inverters
83
Connection of X11 Interface
84
Connection of X12 Interface
84
Connection of X21 Interface
85
Connection of X22 Interface
85
PSU Mains Connection and PSG Power Connection for Nominal Operation
86
Connection between PSU and Timer Module
87
Connection between PSU and PSG
89
Parallel Connection of 2 Psg's to PSU 5200
95
Activation/Deactivation of the Inverter
98
Maintenance
100
Accessories
102
Storage and Transport
106
EC Declaration of Conformity
108
Index
110
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