ABB IRB 6660 - 205/1.9 Manuals

Manuals and User Guides for ABB IRB 6660 - 205/1.9. We have 2 ABB IRB 6660 - 205/1.9 manuals available for free PDF download: Product Manual

ABB IRB 6660 - 205/1.9 Product Manual

ABB IRB 6660 - 205/1.9 Product Manual (396 pages)

Brand: ABB | Category: Robotics | Size: 15.33 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
15
How to Read the Product Manual
17
1 Safety

19
2 Installation and Commissioning

49
3 Maintenance

109
- Introduction
  109
- Maintenance Schedule and Component Life
  110
  - Specification of Maintenance Intervals
    110
  - Maintenance Schedule
    111
  - Expected Component Life
    113
- Inspection Activities
  114
- Replacement/Changing Activities
  144
  - Type of Lubrication in Gearboxes
    144
  - Changing Oil, Axis-1 Gearbox
    146
  - Changing Oil, Gearbox Axes 2 and 3
    149
  - Changing Oil, Axis-4 Gearbox
    153
  - Changing Oil, Axis-5 Gearbox
    156
  - Changing Oil, Axis-6 Gearbox
    159
  - Replacing the SMB Battery
    162
- Lubrication Activities
  166
  - Lubricating Balancing Device Bearings and Piston Rod
    166
- Cleaning Activities
  169
  - Cleaning the IRB 6660
    169
4 Repair

173
- Introduction
  173
- General Procedures
  174
- Complete Robot
  181
- Upper and Lower Arms
  217
  - Replacing the Turning Disk
    217
  - Replacement of Complete Wrist Unit
    221
  - Replacement of Upper Arm
    227
  - Replacing the Parallel Rod
    238
  - Replacing the Complete Lower Arm
    244
  - Replacement of Parallel Arm
    252
- Frame and Base
  259
  - Replacing the SMB Unit
    259
  - Replacing the Brake Release Board
    262
  - Replacing the Balancing Device
    266
- Motors
  274
  - Replacing Motor, Axis 1
    274
  - Replacing Motors, Axes 2 and 3
    281
  - Replacement of Motor, Axis 4
    292
  - Replacement of Motor, Axis 5
    297
  - Replacement of Motor, Axis 6
    303
- Gearboxes
  311
  - Replacing the Axis 1 Gearbox
    311
  - Replacing the Gearbox, Axes
    324
  - Replacement of Gearbox, Axis
    336
5 Calibration

341
6 Decommissioning

367
- Introduction
  367
- Environmental Information
  368
- Scrapping of Robot
  369
- Decommissioning of Balancing Device
  370
7 Reference Information

373
- Introduction
  373
- Applicable Standards
  374
- Unit Conversion
  376
- Screw Joints
  377
- Weight Specifications
  380
- Standard Tools
  381
- Special Tools
  382
- Lifting Accessories and Lifting Instructions
  385
8 Spare Part Lists

387
- Spare Part Lists and Illustrations
  387
9 Circuit Diagram

389
- Circuit Diagrams
  389

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ABB IRB 6660 - 205/1.9 Product Manual

ABB IRB 6660 - 205/1.9 Product Manual (348 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 20.1 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety

15
2 Installation and Commissioning

39
3 Maintenance

85
- Introduction
  85
- Maintenance Schedule and Component Life
  86
- Inspection Activities
  91
- Replacement/Changing Activities
  118
  - Type of Oil in Gearboxes
    118
  - Oil Change, Gearbox Axis 1
    122
  - Oil Change, Gearbox Axes 2-3
    125
  - Oil Change, Gearbox, Axis 4
    128
  - Oil Change, Gearbox, Axis 5
    130
  - Oil Change, Gearbox Axis 6
    132
  - Replacement of SMB Battery
    135
- Lubrication Activities
  138
  - Lubrication of Bearing, Balancing Device
    138
- Cleaning Activities
  141
  - Cleaning, Robot
    141
4 Repair

143
- Introduction
  143
- General Procedures
  144
- Complete Robot
  149
- Upper and Lower Arms
  182
  - Replacement of Turning Disk
    182
  - Replacement of Complete Wrist Unit
    185
  - Replacement of Upper Arm
    190
  - Replacement of Parallel Rod
    200
  - Replacement of Complete Lower Arm
    205
  - Replacement of Parallel Arm
    210
- Frame and Base
  213
  - Replacement of SMB Unit
    213
  - Replacement of Brake Release Unit
    216
  - Replacement of Balancing Device
    220
- Motors
  224
  - Replacement of Motor, Axis 1
    224
  - Replacement of Motor, Axes 2 and 3
    229
  - Replacement of Motor, Axis 4
    233
  - Replacement of Motor, Axis 5
    237
  - Replacement of Motor, Axis 6
    241
- Gearboxes
  245
5 Calibration Information

261
- Introduction
  261
- Calibration Methods
  262
- Calibration Scales and Correct Axis Position
  264
- Calibration Movement Directions for All Axes
  266
- Updating Revolution Counters
  267
- Checking the Calibration Position
  269
6 Decommissioning

271
- Introduction
  271
- Environmental Information
  272
- Decommissioning of Balancing Device
  273
7 Reference Information

275
- Introduction
  275
- Applicable Safety Standards
  276
- Unit Conversion
  277
- Screw Joints
  278
- Weight Specifications
  281
- Standard Toolkit
  282
- Special Tools
  283
- Lifting Equipment and Lifting Instructions
  285
8 Spare Parts and Exploded Views

287
- Introduction
  287
- Spare Parts - Cable Harness
  288
- Spare Parts - Motor Axis 1
  290
- Spare Parts - Frame to Base
  292
- Spare Parts - Frame to Lower Arm
  294
- Spare Parts - Lower Arm System
  296
- Spare Parts - Parallel Rod
  298
- Spare Parts - Balancing Device
  300
- Spare Parts - Shafts Axes 2-3
  302
- Spare Parts - Upper Arm (Incl. Wrist Unit)
  304
- Spare Parts - Labels
  306
- Spare Parts - Options
  307

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