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IRB 140-6/0.8
ABB IRB 140-6/0.8 Manuals
Manuals and User Guides for ABB IRB 140-6/0.8. We have
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ABB IRB 140-6/0.8 manual available for free PDF download: Product Manual
ABB IRB 140-6/0.8 Product Manual (236 pages)
IRB 140 series type C
Brand:
ABB
| Category:
Robotics
| Size: 8.15 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety
15
Introduction to Safety Information
15
General Safety Information
16
Introduction to General Safety Information
16
Safety in the Manipulator System
17
Safety Risks
18
Safety Risks During Installation and Service Work on Manipulators
18
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Work Pieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
27
Safety Fence Dimensions
27
Fire Extinguishing
28
Emergency Release of the Manipulator's Arm
29
Brake Testing
30
Risk of Disabling Function "Reduced Speed 250 MM/S
31
Safe Use of the Flexpendant
32
Work Inside the Manipulator's Working Range
33
Safety Stops
34
What Is an Emergency Stop
34
Safety Related Instructions
36
Safety Signals in the Manual
36
Safety Symbols on Manipulator Labels
38
DANGER - Moving Manipulators Are Potentially Lethal
43
DANGER - First Test Run May Cause Injury or Damage
44
DANGER - Make Sure that the Main Power Has Been Switched off
45
WARNING - the Unit Is Sensitive to ESD
47
WARNING - Safety Risks During Handling of Batteries
49
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
50
2 Installation and Commissioning
53
Introduction
53
Unpacking
54
Pre-Installation Procedure
54
Working Range, IRB 140
58
Risk of Tipping/Stability
60
On-Site Installation
61
Lifting the Manipulator with Lifting Slings
61
Lifting and Turning the Manipulator
62
Manually Releasing the Brakes
63
Orienting and Securing the Manipulator
66
Fitting Equipment on Manipulator
67
Loads
69
Setting the System Parameters for a Suspended Robot
70
Bolt Pattern
72
Installation of Signal Lamp (Option)
74
Restricting the Working Range
75
Electrical Connections
76
Customer Connections on Manipulator
76
3 Maintenance
79
Introduction
79
Maintenance Schedules
80
Specification of Maintenance Intervals
80
Maintenance Schedule
81
Inspection Activities
83
Inspection, Damper Axes 2, 3 and 5 ............................................................. 3.3.2 Inspection, Robot Cabling
83
Inspection, Timing Belts
86
Cleaning Activities
89
Cleaning, Robot
89
Changing/ Replacing Activities
91
Type of Lubrication in Gearboxes
91
Changing the Oil in Axes 5 and 6 Gearboxes
92
4 Repair
95
Introduction
95
General Procedures
96
Mounting Instructions for Bearings
96
Mounting Instructions for Seals
98
Replacing Parts on Clean Room Robots
100
Complete Robot
102
Replacement of Cable Harness
102
Replacement of Complete Upper Arm
110
Replacement of Complete Lower Arm
116
Replacement of Base
120
Upper Arm
124
Replacement of Wrist Unit
124
Replacing the Damper, Axis 3
128
Replacement of Damper, Axis 5
130
Replacement of Cover, Arm Housing
132
Lower Arm
135
Replacement of Lower Arm Cover and Gasket
135
Replacing the Damper, Axis 2
139
Frame and Base
141
Replacement of Cover, Console
141
Replacement of Console
144
Replacing the Serial Measurement Unit and the Battery Pack
148
Replacement of Control Cable
154
Motors
158
Replacement of Motor, Axis 1
158
Replacement of Motor, Axis 2
162
Replacement of Motor and Timing Belt, Axis 3
166
Replacement of Motor, Axis 4
172
Replacement of Motor and Timing Belt, Axes 5 or 6
176
Adjustments and Measurements
182
Measuring the Gear Play, Axis 5
182
Measuring the Gear Play, Axis 6
184
Gearboxes
186
Replacement of Gearbox, Axes 1-2 and Damper, Axis 1
186
Service Work on Gearbox, Axis 4
192
Amount of Oil
193
5 Calibration Information
195
Introduction
195
Calibration Methods
196
Calibration Scale and Correct Axis Position
198
Calibration Movement Directions for All Axes
199
Updating Revolution Counters
200
Checking the Calibration Position
202
6 Decommissioning
203
Environmental Information
203
7 Robot Description
205
Type C of IRB 140
205
8 Reference Information
207
Introduction
207
Applicable Safety Standards
208
Unit Conversion
210
Screw Joints
211
Weight Specifications
214
Standard Tools
215
Special Tools
216
Performing a Leak-Down Test
217
Lifting Accessories and Lifting Instructions
218
9 Spare Part Lists
219
Introduction
219
Spare Parts - Robot IRB 140
220
10 Circuit Diagram
229
About Circuit Diagrams
229
Index
231
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