ABB ACS880-x04 Manuals

ABB ACS880-x04 Manuals

Manuals and User Guides for ABB ACS880-x04. We have 1 ABB ACS880-x04 manual available for free PDF download: Firmware Manual

ABB ACS880-x04 Firmware Manual

ABB ACS880-x04 Firmware Manual (604 pages)

primary control program

Brand: ABB | Category: Servo Drives | Size: 5.39 MB

Table of Contents

Table of Contents

5
- Safety Instructions
  11
- Target Audience
  11
- Introduction to the Manual
  11
- Applicability
  11
- What this Chapter Contains
  11
- Contents of the Manual
  12
- Related Documents
  12
- Terms and Abbreviations
  13
- Cybersecurity Disclaimer
  16
- Using the Control Panel
  17
- Control Locations and Operating Modes
  19
- What this Chapter Contains
  19
- Local Control Vs. External Control
  20
- Local Control
  20
- External Control
  21
- Operating Modes of the Drive
  22
- DC Voltage Control Mode
  23
- Special Control Modes
  23
- Torque Control Mode
  23
- Speed Control Mode
  23
- Frequency Control Mode
  23
- Program Features
  25
- What this Chapter Contains
  25
- Drive Configuration and Programming
  26
- Programming Via Parameters
  26
- Adaptive Programming
  27
- Application Programming
  27
- Programmable Digital Inputs and Outputs
  28
- Control Interfaces
  28
- Programmable Analog Outputs
  28
- Programmable Analog Inputs
  28
- Programmable Relay Outputs
  29
- Programmable I/O Extensions
  29
- Fieldbus Control
  30
- Master/Follower Functionality
  31
- External Controller Interface
  39
- Control of a Supply Unit (LSU)
  41
- Motor Control
  42
- Direct Torque Control (DTC)
  42
- Reference Ramping
  42
- Constant Speeds/Frequencies
  43
- Critical Speeds/Frequencies
  43
- Speed Controller Autotune
  44
- Oscillation Damping
  47
- Resonance Frequency Elimination
  48
- Rush Control
  48
- Encoder Support
  49
- Jogging
  55
- Scalar Motor Control
  58
- Autophasing
  59
- Flux Braking
  62
- DC Magnetization
  63
- Hexagonal Motor Flux Pattern
  65
- Process PID Control
  66
- Application Macros
  66
- Application Control
  66
- Motor Potentiometer
  69
- Mechanical Brake Control
  70
- DC Voltage Control
  75
- Overvoltage Control
  75
- Undervoltage Control (Power Loss Ride-Through)
  75
- Voltage Control and Trip Limits
  76
- Brake Chopper
  77
- DC Voltage Control Mode
  78
- Safety and Protections
  79
- Emergency Stop
  79
- Motor Thermal Protection
  80
- Motor Overload Protection
  83
- Thermal Protection of Motor Cable
  84
- User Load Curve
  84
- Automatic Fault Resets
  85
- Other Programmable Protection Functions
  86
- Maintenance Timers and Counters
  88
- Fault and Warning Messages, Data Logging
  88
- Signal Supervision
  88
- Diagnostics
  88
- Energy Saving Calculators
  89
- Load Analyzer
  89
- Miscellaneous
  91
- User Parameter Sets
  91
- Parameter Checksum Calculation
  91
- User Lock
  92
- Reduced Run Function
  93
- Data Storage Parameters
  93
- Du/Dt Filter Support
  94
- Sine Filter Support
  95
- Router Mode for BCU Control Unit
  95
- Application Macros
  97
- What this Chapter Contains
  97
- General
  97
- Factory Macro
  98
- Default Parameter Settings for the Factory Macro
  98
- Default Control Connections for the Factory Macro
  99
- Hand/Auto Macro
  100
- Default Parameter Settings for the Hand/Auto Macro
  100
- Default Control Connections for the Hand/Auto Macro
  101
- PID Control Macro
  102
- Default Parameter Settings for the PID Control Macro
  103
- Default Control Connections for the PID Control Macro
  104
- Sensor Connection Examples for the PID Control Macro
  105
- Torque Control Macro
  106
- Default Parameter Settings for the Torque Control Macro
  106
- Default Control Connections for the Torque Control Macro
  107
- Sequential Control Macro
  108
- Operation Diagram
  108
- Selection of Constant Speeds
  109
- Default Parameter Settings for the Sequential Control Macro
  109
- Default Control Connections for the Sequential Control Macro
  110
- Fieldbus Control Macro
  111
- Parameters
  113
- What this Chapter Contains
  113
- Terms and Abbreviations
  114
Parameters 115 Summary of Parameter Groups

115
- Summary of Parameter Groups
  115
- Actual Values
  117
- Parameter Listing
  117
- Input References
  121
- Warnings and Faults
  123
- Diagnostics
  129
- Control and Status Words
  130
- System Info
  145
- Standard DI, RO
  148
- Standard DIO, FI, FO
  154
- Standard AI
  159
- Standard AO
  163
- O Extension Module 1
  167
- O Extension Module 2
  186
- O Extension Module 3
  190
- Operation Mode
  194
- Start/Stop/Direction
  196
- Start/Stop Mode
  205
- Speed Reference Selection
  212
- Speed Reference Ramp
  220
- Speed Reference Conditioning
  226
- Speed Control
  231
- Torque Reference Chain
  242
- Frequency Reference Chain
  250
- Voltage Reference Chain
  258
- Limits
  263
- Fault Functions
  271
- Supervision
  282
- Generic Timer & Counter
  285
- Motor Thermal Protection
  293
- Load Analyzer
  304
- User Load Curve
  308
- Process PID Set 1
  311
- Process PID Set 2
  324
- Brake Chopper
  326
- Mechanical Brake Control
  328
- Energy Efficiency
  332
- Monitoring/Scaling Settings
  335
- Data Storage
  339
- Panel Port Communication
  342
- Fieldbus Adapter (FBA)
  344
- FBA a Settings
  352
- FBA a Data in
  353
- FBA a Data out
  354
- FBA B Settings
  354
- FBA B Data in
  355
- Embedded Fieldbus
  356
- FBA B Data out
  356
- DDCS Communication
  364
- D2D and DDCS Transmit Data
  377
- D2D and DDCS Receive Data
  381
- Feedback Selection
  389
- Encoder Module Settings
  398
- Encoder 1 Configuration
  401
- Encoder 2 Configuration
  407
- LSU Control
  409
- HW Configuration
  411
- System
  418
- Motor Control
  429
- User Motor Parameters
  433
- Motor Data
  435
- O Bus Configuration
  442
- O Bus Diagnostics
  442
- O Bus Fan Identification
  442
- O Bus Service
  442
- Safety
  442
- Additional Parameter Data
  443
- Terms and Abbreviations
  443
- What this Chapter Contains
  443
- Parameter Groups 1
  444
- Parameter Groups 10
  450
- Speed Control
  463
- Speed Reference Conditioning
  463
- Torque Reference Chain
  464
- Frequency Reference Chain
  465
- Voltage Reference Chain
  466
- Limits
  467
- Fault Functions
  468
- Generic Timer & Counter
  469
- Supervision
  469
- Motor Thermal Protection
  470
- Load Analyzer
  471
- User Load Curve
  472
- Brake Chopper
  476
- Energy Efficiency
  476
- Mechanical Brake Control
  476
- Data Storage
  477
- Monitoring/Scaling Settings
  477
- Panel Port Communication
  478
- FBA a Data in
  480
- FBA a Data out
  480
- FBA a Settings
  480
- FBA B Settings
  480
- Embedded Fieldbus
  481
- FBA B Data in
  481
- FBA B Data out
  481
- DDCS Communication
  482
- D2D and DDCS Transmit Data
  483
- D2D and DDCS Receive Data
  485
- Feedback Selection
  487
- Encoder 1 Configuration
  489
- Encoder Module Settings
  489
- Encoder 2 Configuration
  490
- LSU Control
  491
- HW Configuration
  492
- System
  492
- User Motor Parameters
  494
- O Bus Configuration
  495
- O Bus Service
  495
- Safety
  495
- Fault Tracing
  497
- Indications
  497
- Safety
  497
- Warnings and Faults
  497
- What this Chapter Contains
  497
- Editable Messages
  498
- Event Logs
  498
- Pure Events
  498
- Warning/Fault History and Analysis
  498
- Other Data Loggers
  499
- Parameters that Contain Warning/Fault Information
  499
- QR Code Generation for Mobile Service Application
  500
- Warning Messages
  501
- Fault Messages
  519
- Auxiliary Codes for Line-Side Converter Warnings
  539
- Auxiliary Codes for Line-Side Converter Faults
  541
- Fieldbus Control through the Embedded Fieldbus Interface (EFB)
  545
- System Overview
  545
- What this Chapter Contains
  545
- Connecting the Fieldbus to the Drive
  546
- Setting up the Embedded Fieldbus Interface
  547
- Setting the Drive Control Parameters
  548
- Basics of the Embedded Fieldbus Interface
  551
- Actual Values
  552
- Control Word and Status Word
  552
- Data Input/Outputs
  552
- References
  552
- Register Addressing
  553
- About the Control Profiles
  554
- Control Word
  555
- The ABB Drives Profile
  555
- Status Word
  557
- State Transition Diagram
  558
- References
  559
- Actual Values
  560
- Modbus Holding Register Addresses
  561
- The Transparent Profile
  562
- Modbus Function Codes
  563
- Exception Codes
  564
- Coils (0Xxxx Reference Set)
  565
- Discrete Inputs (1Xxxx Reference Set)
  566
- Error Code Registers (Holding Registers 400090
  568
- Fieldbus Control through a Fieldbus Adapter
  569
- System Overview
  569
- What this Chapter Contains
  569
- Basics of the Fieldbus Control Interface
  571
- Control Word and Status Word
  572
- References
  572
- Actual Values
  573
- Contents of the Fieldbus Control Word (ABB Drives Profile)
  575
- Contents of the Fieldbus Status Word (ABB Drives Profile)
  576
- The State Diagram (ABB Drives Profile)
  577
- Setting up the Drive for Fieldbus Control
  578
- Parameter Setting Example: FPBA (PROFIBUS DP)
  579
- Control Chain Diagrams
  581
- What this Chapter Contains
  581
- Speed Reference Source Selection I
  582
- Speed Reference Source Selection II
  583
- Speed Reference Ramping and Shaping
  584
- Motor Feedback Configuration
  585
- Load Feedback and Position Counter Configuration
  586
- Speed Error Calculation
  587
- Speed Controller
  588
- Torque Reference Source Selection and Modification
  589
- Operating Mode Selection
  590
- Reference Selection for Torque Controller
  591
- Torque Limitation
  592
- Torque Controller
  593
- Frequency Reference Selection
  594
- Frequency Reference Modification
  595
- DC Voltage Reference Selection
  596
- DC Voltage Reference Modification
  597
- Process PID Setpoint and Feedback Source Selection
  598
- Process PID Controller
  599
- Master/Follower Communication I (Master)
  600
- Master/Follower Communication II (Follower)
  601

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