PIONEER Service Manual. A subscription to, or additional copies of, Also test with plug reversed Earth PIONEER Service Manual may be obtained at a nominal (Using AC adapter ground charge from PIONEER. plug as required)
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CLASS 1. A specially instructed person should do servicing operation of the apparatus. LABEL CHECK CDJ-400 WYXJ5 and KUCXJ : Types Only for TLFXJ (DRW2308) (DRW2248) Additional Laser Caution 1.
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To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. CDJ-400...
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: • Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. CDJ-400...
• Forced eject pin (housed in a groove in the bottom panel)... 1 • Limited warranty..............1 • Screwdriver (housed in a groove in the bottom panel)..1 • Jog sheets (for replacing) ..........NOTE: Specifications and design are subject to possible modification with-out notice. CDJ-400...
Supports Audio Layer-3 sampling frequency 16 kHz, 22.05 kHz, 24 kHz, Bit Rate 16 Kbps (stereo) to 160 Kbps. ID3 tag Supports ID3 Vers. 1.0/1.1/2.2/2.3/2.4. Displays title, album, artist. Only alpha-numerics and a limited number of symbols can be displayed. File extension .mp3, .MP3, .mP3, .Mp3 CDJ-400...
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! The CDJ-400 may not support playback with all USB memory devices or provide sufficient electrical power. Additionally, note that Pioneer is not responsible for any loss of data on a USB memory device that may occur as the result of connecting to the CDJ-400.
9. TEMPO control range button (±6/±10/±16/WIDE) Changes the variable range of the tempo control. The tempo range will be saved in memory when the power POWER EJECT is turned off. CDJ-400 MULTI PLAYER TIME AUTO MODE 10. MASTER TEMPO button/indicator...
DJ mixer, the DJ mixer can be used to control the CD player for fader start play and back cue. Also, by connecting this connector to the CONTROL connec- tor on another Pioneer DJ CD player, automatic relay play can be performed. CDJ-400...
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] icon will be displayed followed by the artist’s name. 10. BPM Displays the BPM of the track displayed. Pioneer PRO DJ 11. Dot matrix display (7x5) x12 When folder search is performed with MP3, the folder name is Displays text.
See the table below for the items to be checked regarding audio: Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted CDJ-400...
Position to be cleaned Position to be cleaned Position to be cleaned Cleaning tools Cleaning tools Cleaning tools Remark Remark Remark Pickup leneses Cleaning liquid : GEM1004 Refer to "7. DISASSEMBLY SECTION" ,"9.5 SLOT-IN MECHANISM SECTION" . Cleaning paper : GED-008 CDJ-400...
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box. CDJ-400...
RF gain adjusutment When TOC read is completion The 1st time carries out TOC position memory by stepper If it is a program area, it accuracy after power on. jump-backs to TOC area. Search the first tune Play (mute off) CDJ-400...
Display Check mode for the Display section. How to exit Display Check mode Display Check mode for the Display section POWER OFF In this mode, while a key is held pressed, the corresponding FL display and LED are lit. CDJ-400...
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MASTER TEMPO u MASTER TEMPO v TOUCH SENSOR (JOG dial) v TOUCH SW w During a JOG dial FWD direction rotation w JOG> x During a JOG dial REV direction rotation x <JOG y TEMPO slider knob y Bar display CDJ-400...
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"+1" and performs the procedure 3 and 4. (2) Adjust plate (The installation position refers to the JOG Dial of section "7. DISASSEMBLY".) Mode for Checking Load on the JOG Dial : CANCEL POWER OFF CDJ-400...
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PLAYING ADDRESS section. COMP L T Disc for updating POWER POWER OFF Note: NEVER turn the unit off, unplug the power cord, or remove the disc or USB memory stick before updating is completed. CDJ-400...
JOG illumination pattern Pattern 1 MIDI channel Channel 1 Note: A function for storing the CUE/LOOP point in memory is provided with this unit. If error logs are cleared, CUE/LOOP-point data are also cleared. Therefore, be careful when using this mode. CDJ-400...
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Note: In this mode, auto setup is not performed when a disc is inserted. Playback in this mode does not mean audio playback but trace of the signal area on a disc. In playback, tracing is performed at four the speed of normal playback. No audio signal is output. CDJ-400...
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Pressing the MASTER TEMPO key during Test Operation mode turns the MASTER TEMPO LED off, and Player Operation mode (described above) is entered. Note: To start up the servos step by step in Test Operation mode, input the commands in the following order: Servo All Off, Focus On, Spindle Kick, then Tracking On. CDJ-400...
Lift the MAIN Assy. Insert the MAIN Assy to slit of the MAIN PCB stay. Note: Attach the ground wire in the specified direction. MAIN PCB stay If you don't, it will come into contact with the capacitor. Diagnosis CDJ-400...
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About details of Adjustment etc., refer to the “6.2.2 Mode for checking load on the JOG dial and Adjustment” in “6. SERVICE MODE”. Note: Attach the ground wire in the specified direction. If you don't, it will come into contact with the capacitor. CDJ-400...
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Hook the four float springs G5 to the four hooks of the float base 04 Assy. Hook Float spring G5 Note: Attach the ground wire in the specified direction. Float base 04 Assy If you don't, it will come into contact with the capacitor. CDJ-400...
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Direction of the dampers when attaching them When attaching the dampers, place them so that their projections (large) face front. Projection (large) This boss is not installation position. Unhook the four hooks. To the front Remove the slot-in mechanism Assy. slot-in mechanism Assy Damper CDJ-400...
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03 Remove the traverse Assy (Ro). Flexible cable for stepping motor FPC guard Hook 03 Traverse Assy (Ro) Flexible cable for pickup Hook Hook Exchange Note on the float rubber installation Pole of the float base 04 Assy Hook ×2 Bottom view CDJ-400...
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Remove the four screws. Remove the MAIN Assy. Disconnect the some flexible cables at need. Remove the connector. Shield case Shield case 2 MAIN PCB stay Remove the dial knob. Remove the slide knob. Dial knob MAIN Assy Slide knob CDJ-400...
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(four places) PNLB Assy JOG B Back view Slit Ring lens Remove the four screws. Remove the JOG section. Note on the roller B exchange The grease application is unnecessary for JOG holder. Roller B JOG holder JOG section CDJ-400...
Screws adjacent to b mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 9.1 PACKING SECTION TLFXJ type only CDJ-400...
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Jog Sheet 3 DAH2601 NSP 17 Label VRW1629 Caution Card SR See Contrast table (2) (2) CONTRAST TABLE CDJ-400/KUCXJ, WYXJ5 and TLFXJ are constructed the same except for the following: Mark Symbol and Description CDJ-400/KUCXJ CDJ-400/WYXJ5 CDJ-400/TLFXJ Power Cord ADG7021...
9.2 EXTERIOR SECTION Refer to “9.3 CONTROL PANEL SECTION”. Traverse MAIN Refer to “9.5 SLOT-IN MECHANIM SECTION”. CDJ-400...
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See Contrast table (2) • • • • • DM Screw (FTC) DBA1260 Screw PBZ30P080FTB Screw BPZ30P080FTB (2) CONTRAST TABLE CDJ-400/KUCXJ, WYXJ5 and TLFXJ are constructed the same except for the following: Mark Symbol and Description CDJ-400/KUCXJ CDJ-400/WYXJ5 CDJ-400/TLFXJ ACIN Assy DWX2800 DWX2766...
Cleaning liquid: GEM1004 Cleaning paper: GED-008 CNCT CN2002 (Pickup) SLMB (Loading motor) Grease GYA1001 (ZLB-PN397B) CNCT CN2005 (Stepping motor) Note: The Traverse Assy 03-S is supplied only in assembly form, not as a single parts. MAIN CN501 (Spindle motor) Slot-in mecha. CDJ-400...
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Clamper 04 Assy DXB1859 Screw BPZ20P060FTC Float Rubber (SI) VEB1351 Float Base 04 Assy DXB1838 Spacer POR (T3) DEB1566 Vessel Cushion A DEC2852 Vessel Cushion B DEC2853 Vessel Cushion C DEC2854 Front Sheet DED1132 FPC Guard DBK1282 Screw BPZ30P080FTB Screw BBZ26P040FTC CDJ-400...
S u b FP16M ADRS18 G N D TC7W04FU-TRB C o n t ADRS19 GNDD V S S 1 0 8 4 - A ADRS20 GNDD 16.9344MHz MM1562FF ADRS21 GNDD BCLKE GNDD 2.5V UDQM REGULATOR 70MHz ADRESS SDRAM(256M) DATA CDJ-400...
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GNDD CPU-USB V O U T CPU-CN V D D RESET G N D BU4230G GNDD (Data) : DIGITAL DATA SIGNAL ROUTE(Digital) (Anal) : AUDIO Lch OUT SIGNAL ROUTE(Analog) &EP036 CDJ-400 : DIGITAL AUDIO SIGNAL ROUTE MAIN SCHEMA (1/2) CDJ-400...
R 5 5 8 0.1u SL1IN S P I N S L I N 1 C 5 5 8 R 5 1 7 D G N D D V C C 0.1u B D 7 9 5 6 F S GNDM GNDD CDJ-400...
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ST2- ST2- NOTES means STANDBY RS1/16SS***J RS1/16S***J PWMLO RS1/16SS****F RS1/4SA***J mark found on some component parts should be replaced 1/4W with same parts (safety regulation authorized) of identical CKSSYB designation CCSSCH CEHVW PWMSL2IN PWMSL1IN &EP036 CDJ-400 MAIN SCHEMA (2/2) CDJ-400...
C T F 1 4 1 0 - A VR650 OEICG VRCOM A_S1 VR780 GNDD VREF1R65 LD780 VR780PD VR780PD R 2 0 0 1 GNDD LD650 GNDD LD780 C 2 0 1 4 0.01u GNDD C 2 0 1 5 0.01u GNDD CDJ-400...
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V K N 1 2 6 5 - A D S G 1 0 1 7 - A LPS2 LPS2 LPS1 LPS1 GNDD S 1 8 0 2 D S G 1 0 1 7 - A ZWNN1007G28-9-06A L=60mm WHITE GNDD LAODING MOTER ZWNN1007G28-8-06A L=60mm GRAY CDJ-400...
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. CCSRCH AEK7013-A 491002. CEHAZL MFD.BY LITTELFUSE INC. FOR P1901 mark found on some component parts should be replaced with same parts (safety regulation authorized) of identical designation CDJ-400...
R 1 6 0 2 C 1 6 0 3 JOG1 JOG1 0.01u G N D G N D 1 GNDD GNDD Board in Connector NOTES &EP036 CDJ-400 RS1/16S***J JOGB ASS'Y CKSRYB TCHB ASSY (DWX2761) CN1701 52151-0310 STBY R 1 7 0 1 IC1701...
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SW POWER SUPPLY ASSY [Figure of reference] (DWR1443) CN1901 This assembly has no service part. Please exchange assembly. CDJ-400...
Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester. Conditions of measurement: Play back Track 2 of the STD-905 Test Disc from Pioneer. • For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted.
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Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) 0–1.8 1.9–2.2 1–4.5 1–4.5 1.6–1.8 0.5–0.7 0.5–0.7 0.5–0.7 0.7–0.9 0.7–0.9 0.5–0.7 0.4–0.7 0.6–0.9 0.4–0.8 0.5–0.7 0.5–0.7 0.5–0.7 0.8–1.0 0.6–0.8 0.5–0.8 0.5–0.8 CDJ-400...
B C E Field effect SIDE B transistor P.C.Board Chip Part Resistor array 3-terminal regulator SIDE A SIDE A TCHB ASSY IC Q TCHB DWX2761 CN1701 1.V+5 2.TCH IC1701 IC1701 3.GNDD (DNP2313-B) SIDE B SIDE B IC Q Q1701 (DNP2313-B) CN1701 CDJ-400...
C O N T R166 R198 C209 R132 R129 C210 C213 R164 IC118 S I D E A ( S E IC118 R206 CN101 JACB ASSY CN102 TO SPINDL CN1501 CONTACT SIDE GNDD J1502 C1502 C1501 GNDD J1510 J1503 (DNP2313-C) CDJ-400...
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C O N T A C T S I D E 31.FD DNP2312-C 32.FR S I D E A ( S E C O N D ) L2001 C2019 CN502 (DNP2312-C) CN501 R2001 C2014 CN2002 C2015 CN2002 (DNP2314-C) TO SPINDLE MOTOR SLMB ASSY TO PICK UP ASSY (DNP2313-C) CDJ-400...
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C O N T A C T S I D E CN103 (DNP2312-C) CN1108 JACB ASSY CN1501 R1524 R1512 CN1501 R1523 R1511 R1518 R1508 Q1502 C1511 R1502 Q1504 Q1504 R1503 R1507 Q1501 R1510 Q1503 R1506 Q1503 R1501 C1510 L1504 C1507 (DNP2313-C) CDJ-400...
SIDE A JOGB ASSY PC1601 JOGB DWX2760 (DNP2313-C) ACIN ASSY J10601 LIVE NEUTRAL J1001 For AC BLUE PURPLE Power Cord PRIMARY ACIN DWX2766- DWX2800- P r o d u c t i o n c o d e (DNP2313-C) CDJ-400...
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SIDE B SIDE B JOGB ASSY CN1601 JOGB DWX2760 (DNP2313-C) ACIN ASSY NEUTRAL J1001 ADDITIONAL ADDITIONAL SOLDER SOLDER LIVE PRIMARY JA1001 ACIN POWER SW S1001 DWX2766- ADDITIONAL SOLDER DWX2800- (DNP2313-C) CDJ-400...
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 5621 RN1/4PC 5 6 2 1 g LIST OF WHOLE PCB ASSEMBLIES CDJ-400 CDJ-400 CDJ-400 Mark Symbol and Description /KUCXJ /WYXJ5 /TLFXJ 1..MAIN ASSY...
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PCB PARTS LIST FOR CDJ-400 / KUCXJ UNLESS OTHER WISE NOTED Mark No. Description Part No. Mark No. Description Part No. MAIN ASSY C 124 CEVW100M16 C 125,172,203,214 CKSSYB105K6R3 SEMICONDUCTORS C 126 CKSSYB474K6R3 IC 101 DYW1763 C 127-134,137-142 CKSSYB104K10...
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C 1134,1135,1140 CKSRYB104K16 C 1136,1138,1142,1144 CKSRYB103K50 Q 1133,1134 RT1P241M C 1141 CEHAZL330M16 Q 1142 2SA2092 Q 1143 2SC4081 C 1143,1145 CEJQ470M16 D 1101,1106,1110,1112 SLI-343Y8C(KLMN) C 1153 CKSRYB102K50 D 1102,1103,1105,1114 SLI-343U8RC(HJKL) C 1157,1159 CKSRYB103K50 C 1158,1163 CEHAR101M10 D 1107,1116,1157 SLI-343M8C(FGHJ) CDJ-400...
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MISCELLANEOUS SW POWER assembly has no service dart L 1901,1902,1905 COIL ATH1189 L 1903,1904 INDUCTOR CTF1483 KN 1901 WRAPPING TERMINAL VNF1084 CN 1901 CONNECTOR B4B-EH G PLATE DNH2819 P 1901 PROTECTOR(2A) AEK7013 RESISTORS R 1903 RS1/16S4701F R 1908 RS1/16S2402F CDJ-400...