MODEL NUMBERING SYSTEM Typical Model Number: Position: 12 13 Position 1 - Type of Unit Positions 13 - 16 “SP” Model Suffix H = Hand-Held Portable Position 12 - Unique Model Variations Positions 2 & 3 - Model Series C = Cenelec N = Standard Package Position 4 - Frequency Band Position 11 - Version...
LIST OF MODELS (cont.) SHARED SYSTEMS RADIOS MTX 838 Model Family H01KDC9DB3AN 16-Mode, 5- to 1-Watt, 136 - 178 MHz H01KDD9DB4AN 99-Mode, 6-Character Top Display, 5- to 1-Watt, 136 - 178 MHz H01KDF9DB5AN 160-Mode, 14-Character Front Display, Limited Keypad, 5- to 1-Watt, 136 - 178 MHz H01KDH9DB7AN 160-Mode, 4-Character Front Display, Full Keypad, 5- to 1-Watt, 136 - 178 MHz H01RDC9DB3AN...
SECTION I. INTRODUCTION This manual includes a model chart, specifications, WARNING fundamental disassembly/reassembly procedures; and all schematic diagrams, printed circuit board details, flex This is an operational procedure, practice, or condi- circuit diagrams, and several parts lists to completely tion, etc., which may result in injury or death if not cover the HT 1000, MT 2000, MTS 2000, and MTX carefully observed.
The "CHARACTERIS- This MAV-PACK is strongly recommended for tech- TICS" column is included so that equivalent equipment nicians who intend to service this and other Motorola may be substituted; however, when no information is radios using leadless components. This VHS videotape provided in this column, the specific Motorola model list- is in standard half-inch format.
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Includes operation, disassembly, and basic troubleshooting. Radio Introduction RLN-4201 Battery Tester Tests battery charge. RLN-4048 Battery Tester Adapter Adapts HT 1000, MT 2000, MTS 2000, and MTX Series radio batteries to the RLN-4201 Battery Tester. RTL-4208 RF Probe 50-ohm, high-frequency probe. RT-5144/48/0 Test Probe (black) Needle-fine test probes for high-density circuitry.
“heat focus head” for each of the compo- available from Motorola. Note that the R-1319A nents on which this item is used. Each of these heat solder/desolder workstation requires the use of some focus heads must be ordered separately.
(c) Each additional press of SB3 will advance to the next test channel. (refer to Table 40-6), and The HT 1000, MT 2000, MTS 2000, and MTX series a corresponding set of tones will indicate the radios have been prepared to meet published specifica- channel.
Series Radios (a) Turn radio on When the MT 2000, MTS 2000, or MTX series radio (b) After the self test is complete, press the monitor is operating in its normal environment, the radio's button (side button 3, SB3) five times in succes- microcomputer controls the RF channel selection, sion, within 10 seconds.
To exit test mode, turn the radio off then back on. • Press 6, view “54/1”; release, view “54/0” • Press 7, view “55/1”; release, view “55/0” Table 40-7. Test Environments, MT 2000, MTS 2000, and MTX Series Radios NO. OF BEEPS DISPLAY DESCRIPTION FUNCTION...
Table 40-9. Receiver Performance Checks TEST COMMUNICATIONS NAME ANALYZER RADIO TEST SET COMMENTS Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be ±150Hz 4th channel test frequency ◊ Frequency 4 CSQ (during the Monitor: Frequency error output at performance check) Input at RF In/Out...
Table 40-10. Transmitter Performance Checks TEST COMMUNICATIONS NAME ANALYZER RADIO TEST SET COMMENTS Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be < 150Hz. ◊ Frequency 4th channel test frequency 4 CSQ (during the Monitor: Frequency error performance check).
IV. ERROR CODE DISPLAYS A. Power-up Display Codes B. Operational Display Codes At power-up, the radio performs cursory tests to During operation, the radio performs dynamic tests determine if its basic electronics and software are in to determine if it is working properly. Problems detected working order.
SECTION V. RADIO ALIGNMENT PROCEDURE A. General procedures for the software. To perform the alignment procedures, the radio must be connected to the PC, RIB An IBM PC (personal computer) and RSS (Radio (radio interface box), and Universal Test Set as shown Service Software) are required to align the radio.
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Service Menu Signalling Transmitter Receiver Alignment Alignment Alignment Menu Menu Menu F2 - Reference Oscillator F2 - Front End (VHF/UHF) F2 - DTMF F3 - Tx Power F3 - Rated Audio F3 - Trunking F4 - Tx Dev Balance F4 - Squelch (25/30 kHz) F4 - MDC 1200 F5 - Tx Dev Limit F5 - Squelch (20 kHz)
Perform the following procedures in the 8. Press F10 and F2 to return to the RECEIVER sequence indicated. menu. B. Reference Oscillator Alignment D. Rated Audio Adjustment of the reference oscillator is critical for 1. Set test box (RTX-4005B) meter selection switch to proper radio operation.
6. Press F10, F2, then F10 again to return to the ser- 1. Press F4 to select the TRANSMIT DEVIATION vice menu. BALANCE softpot. The screen will indicate the transmit test frequencies to be used. F. Transmitter Power 2. Begin with the lowest test frequency shown on the VHF and UHF radios require two power-level screen.
3. With the meter selector switch (RTX4005B) set to TX VCO Crossover MIC, inject a 1 kHz tone on the AUDIO IN terminal 1. From the SERVICE menu, press F2 to select on the test set, 80mVrms as measured on the TRANSMITTER alignment.
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Trunking High Speed Signalling MDC 1200 1. From the SERVICE menu, press F4 to select SIG- 1. From the SERVICE menu, press F4 to select SIG- NALLING alignment. NALLING alignment. 2. Press F3 to select the TRUNKING HIGH SPEED 2. Press F4 to select the MDC softpot. softpot.
3. Wear a conductive wrist strap in series with a 100k resistor to ground. Replacement wrist straps that con- nect to the bench top covering are Motorola part number RSX-4015. 4. Do not wear nylon clothing while handling CMOS devices.
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5. Separate the front cover assembly from the internal c. Lay the chassis down, and rotate the front electronics (chassis) (see Figure 40-5). cover back and partially away from the chassis 3/4/92 (see Figure 40-6). LETTERI REQUIR Small Flat Blade Screwdriver Chassis Front Cover...
a. Use a small, thin, flat-blade screwdriver (or like 10. Carefully remove the RF board and the controller instrument) to help raise the sliding portion of board from the chassis. the connector approximately 1/8 of an inch from NOTE its seated position. A slight prying action, alter- The RF board and the controller board are connected nating back and forth on the top corners of the together with a jumper flex.
c. The cover will pop loose from the switch (1) Insert a small, flat-blade screwdriver under housing. the base of the bracket leg near the ring. 3. Push the three switches and the LED out of the (2) Lift the bracket leg until it pops loose from switch housing.
Near the three larger slots on the other side of the PA heatsink block (top surface) is coated with a the board, use finger pressure to push and thin film of thermal compound (Motorola part press that side of the board down until it snaps number 1110022A55).
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Plating Reliefs Misaligned MAEPF-22579-A Figure 40-14. Contoured O-ring/ Antenna Bushing Seal MAEPF-22580-O MAEPF-22580-O Figure 40-15. d. Reinstall the rubber controls top seal on the front cover assembly. Check to ensure that the orange emergency button seal slides into posi- control top. tion freely.
B. Preventive Maintenance with the liquid. Do not use high-pressure air to The HT 1000, MT 2000, MTS 2000, and MTX series hasten the drying process, since this could radios do not require a scheduled preventive mainte- cause the liquid to puddle and collect in unwant- nance program;...
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This family of radios uses bonded, multi-layer, On the latest version HT 1000, MT 2000, printed circuit boards. Since the inner layers are MTS 2000, and MTX series radios, a strip con- not accessible, some special considerations are nector, two female connectors and a strain relief...
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Chip Components 3 Solder Tabs Use either the RLN-4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust the temperature control to 700 degrees F. (370 Figure 40-16.
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60 seconds. If the (with moisture-indicator card) as supplied by OMPAC lifts from the circuit board the Motorola Parts Department. Once the earlier than 60 seconds: sealed bag is opened and/or the OMPAC • check the temperature control set-...
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Thin Small Outline Package (TSOP) focus head until it is approximately 1/8”-1/4” Components (0.3cm-0.6cm) above the shield. Turn on the heater and wait until the shield lifts off the circuit Removing and replacing a TSOP component board. Once the shield is off, turn off the heat, will be done with the R-1319, using the same grab the part with a pair of tweezers, and turn procedure used to remove and replace an...
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(215 degrees C) 445 degrees F (230 solder pad on the circuit board to ensure degrees C) maximum. Apply solder paste alignment of the new RF PA. Prepare the to the exposed solder pads under the PA. sight by using solder wick and a soldering Place the circuit board in the circuit board iron to remove all solder from the solder holder, and position the RF PA under the...
INSERT DIAGRAMS DC VOLTAGES ARE MEASURED FROM POINT (L1) BEPF-24631-O (20% BLK, 133 LINE) INDICATED TO CHASSIS GROUND USING A MOTOROLA DC MULTIMETER OR EQUIVALENT. (OL) BEPF-24632-O (100% BLK.) TRANSMITTER MEASUREMENTS SHOULD BE MADE R.T. 50% WITH A 1.2 uF CHOKE IN SERIES WITH THE VOLTAGE PROBE TO PREVENT CIRCUIT LOADING.
5105662U54 SCRAM or 0905461X01 Connector on later version U715, 716 5105329V30 256 x 8 FLASH REFERENCE MOTOROLA radios, 20 contacts; to P704 U717 - - - - - - - - - Not Placed SYMBOL PART NO. DESCRIPTION Strip Connector...
Secure Module as long as the radio bat- tery is in place. The Secure Module is designed to digitally encrypt and decrypt voice data in Motorola’s MTS 2000 Series Key variables are loaded into the Secure Module Handie-Talkie™ Portable Radios. The Secure Module through connector P1 pins 13, 15, and 16.
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Table 1. MTS 2000 Single Key Secure Module I/O Definition SIGNAL NAME CONNECTOR PLUG FUNCTION P1 PIN NUMBER UNSW B+ Unswitched battery voltage Switched 5 volt supply REF CLK 2.1/2.4 MHz clock signal GROUND Ground PRE EMPHMIC AUDIO Transmit Clear Audio RX AUDIO Receive Clear Audio DISCRIMINATOR...
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B. Keyloading Problems IV. SERVICE AID A cable, Motorola kit number TDN9390A, Use the following procedure to troubleshoot key- connects the MTS 2000 radio universal connector to loading problems: the keyloader. 1. Verify that the correct Key Variable Loader (KVL) is being used for the particular encryption algo- rithm present in the radio.
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brief description for each parameter. Refer to the selectable option is Proper Code Detect. This can RSS manual for general instructions in the use of be found by going to the MORE OPTIONS screen RSS. (F9) from the screen that was used to select secure/clear Strapping for trunking channels.
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C. Secure TX Deviation 6. Press F6 to dekey the radio. Press F8 to program the softpot value. Transmit deviation balance compensation and transmit deviation limit adjustments should be complet- 7. Press F10 to return to the TRANSMITTER menu. ed before secure deviation is adjusted. Remember to D.
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Table 3. RSS Secure Parameters Possible Radio Wide/ Used in Parameter Default Settings Per Channel Conv/Trunk Description Secure Yes/No Radio Wide Both Notifies radio that Secure Equipped Module is present XL IC Present Yes/No Radio Wide Both Notifies radio that Secure Module contains XL IC Secure/Clear Select...
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*6881200C40* Motorola 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322 68P81200C40-O...