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Canon DU7-1101-000 Service Manual
Canon DU7-1101-000 Service Manual

Canon DU7-1101-000 Service Manual

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ADF FOR
imageRUNNER 600
SERVICE
MANUAL
REVISION 0
JAN. 1999
COPYRIGHT © 1999 CANON INC.
DU7-1101-000
CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

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Summary of Contents for Canon DU7-1101-000

  • Page 1 ADF FOR imageRUNNER 600 SERVICE MANUAL REVISION 0 DU7-1101-000 JAN. 1999 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 2 Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 3 All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 4: Table Of Contents

    H. Reversal Pickup/Delivery ..2-61 Detecting the Presence/ Outline ......2-61 Absence of an Original in the Operation ......2-61 Manual Feed Assembly .. 2-23 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 5 A. Copyboard Glass ....4-4 II . DURABLES ....... 4-1 B. Belt Assembly......4-4 III . SCHEDULED SERVICING CHART C. Sensors ......... 4-5 ........... 4-2 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 6 A. General Timing Chart ... A-1 D. ADF Controller Circuit Diagram B. Signals and Abbreviations ... A-9 ........... A-13 C. General Circuit Diagram ..A-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 7 Circuit Diagram ....A-29 ........... A-34 Original Sensor (light-emitting) P. Special Tools ..... A-35 Circuit Diagram ....A-30 Q. Solvents and Oils List ..A-35 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 8 III . NAMES OF PARTS ....1-4 ..........1-6 A. External View ......1-4 C. Routine Maintenance by the User B. Cross Section ......1-5 ..........1-7 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 9: Chapter 1 General Description

    Stream Reading of All Sizes The machine may use stream reading for all sizes (including large size) of originals (for reproduction ratios between 50% and 150%). COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 10: Specifications

    CHAPTER 1 GENERAL DESCRIPTION II . SPECIFICATIONS ADF for imageRUNNER 600 Item Specifications Remarks Table 1-202-1 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 11 CHAPTER 1 GENERAL DESCRIPTION Item Specifications Remarks Table 1-202-2 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 12: Names Of Parts

    [1] Upper cover [4] Manual tray [2] Side guide [5] Upper front cover [3] ADF controller cover [6] Lower front cover Figure 1-301 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 13: Cross Section

    [10] Manual feed registration roller [22]Reversing roller A [11] Manual feed stopper plate [23]Reversing roller A roll [12] Delivery roller A roll Figure 1-302 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 14: Operation

    3) Open the ADF, and remove the original, if any, from the copyboard. 4) Put the originals in correct order, and set the stack in the ADF. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 15: Routine Maintenance By The User

    Routine Maintenance by the User Instruct the user to clean the following parts at least once a week. Parts Description Table 1-401 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 16 B. Operations ......2-8 III . DETECTING JAMS ....2-72 C. Detecting an Original ... 2-14 IV . POWER SUPPLY ....2-79 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 17: Chapter 2 Operations

    IPC methods. Related Error Code E422 A fault has occurred in the communication with the copier. E712 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 18: Inputs To The Adf Controller Pcb

    PI 12 When paper is MFST present, '1'. J2-13 Original delivery PI 13 When paper is EJJAM sensor present, '1'. Figure 2-102 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 19 SSW-4 Copy paper J2-4 Manual feeder Paper reference signal MFRGSAJ registration MFRGS When paper is present, roller paper '0'. sensor Figure 2-103 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 20: Outputs From The Adf Controller Pcb

    J8-1 Separation SEPM+ For details, see p. 2-32. SEPM- motor +24V J2-11 Delivery motor For details, see p. 2-36. EJMD Figure 2-104 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 21: Basic Operations

    Delivers originals or picks up manually fed originals. Separation clutch (CL) Disengages or engages the pull-out roller and separation/feeding assembly drive system. Table 2-201 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 22 CHAPTER 2 OPERATIONS ADF controller PCB PI 2 PI 11 PI 1 PI 5 Figure 2-201 Drive Diagram COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 23 CHAPTER 2 OPERATIONS ADF controller PCB (light-emitting) PI8, S4,S5 PI12 SW301 (light-receiving) PI13 PI10 Figure 2-202 Sensor Arrangement COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 24: Operations

    Table 2-202 CWW Pickup/Delivery An original moves as follows: Pickup Original Copying Delivery Figure 2-203 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 25: Pre-Reversal Pickup, Reversal, Delivery (Small-Size Original)

    Pre-Reversal Pickup, Reversal, Delivery (small-size original) An original moves as follows: Pickup Original Pre-reversal Feeding Copying 1st side Feeding To next page. Figure 2-204-1 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 26 CHAPTER 2 OPERATIONS From previous page. Reversal Copying 2nd side Delivery Figure 2-204-2 2-10 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 27: Reversal Pickup, Reversal, Delivery (Large-Size Original)

    An original moves as follows: Pickup Feeding Reversal feeding 1 Reversal feeding 2 Copying 1st side To next page. Figure 2-205 2-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 28 CHAPTER 2 OPERATIONS From previous page. Reversal feeding 1 Reversal feeding 2 Copying 2nd side Delivery Figure 2-206 2-12 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 29: Manual Feeder Pickup/Delivery

    CHAPTER 2 OPERATIONS Manual Feeder Pickup/Delivery An original moves as follows: Pickup Stopping original Switch-back Copying Delivery Figure 2-207 2-13 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 30: Detecting An Original

    Detects the presence/absence of an Manual feed sensor (PI12) detection original in the manual feeder. Table 2-203 PI12 (light-emitting side) SW301 (light-receiving side) Figure 2-208 2-14 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 31: Detecting The Presence/Absence Of An Original

    ADF controller PCB ADF controller PCB (light-emitting side) (light-emitting side) Blocks the light. S6 (light-receiving side) S6 (light-receiving side) Original Figure 2-209 2-15 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 32: Original Size Detection 1

    ADF controller PCB ADF controller PCB Light is reflected. Light is not reflected. Original Original Figure 2-210 2-16 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 33: Original Size Detection

    SSW1 SSW2 SSW3 SSW4 A5, A4R A4, A3 B5, B4 STMT, LTRR, LGL LTR, 279.4×431.8mm (11"×17") Table 2-205 States of Switches 2-17 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 34 2, and sends the result to the copier, which uses the informa- tion when selecting copy paper. 2-18 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 35 412 to 472 277.4 to (11"×17") 281.4 Any size not falling within the values will be identified as a non-default size. Table 2-207 2-19 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 36 Figure 2-212 Caution: The slide guide must always be adjusted to the original size during copying; otherwise, the originals may move askew. 2-20 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 37 Reposition. Slide guide positioning Reposition. rolls (black) For A/B-configuration Slide guide positioning roll (gray) Slide guide positioning roll (gray) Figure 2-213 2-21 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 38: Pre-Last Original Detection

    A4R, B5R, A3, B4, LTRR, LGL, 279.4×431.8mm (11"×17") Table 2-210 Pre-last original sensor (S8) 2nd original Separation assembly 1st original Figure 2-214 2-22 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 39: Detecting The Presence/Absence Of An Original In The Manual Feed Assembly

    Once this function is disabled, operation must be started by pressing the copier's Copy Start key. Manual feeder sensor (PI12) Sensor flag Original Figure 2-215 2-23 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 40: Original Pickup/Separation

    Pickup rollers Feeding roller Separation sensor (S4) Skew sensor (S5) Separation belt Separation roller Feeding roller Feeding belt Figure 2-216 2-24 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 41: Moving Up/Down The Pickup Roller Units

    PI 7 PI 9 PI 8 Separation unit Home position Wait position Pickup position PI 8/9 PI 7 Figure 2-217 2-25 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 42 When the pickup roller unit stops to move down, the separation clutch (CL) and the separation motor (M3) start to operate, thereby moving the first original to the separation assembly. Figure 2-220 2-26 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 43 As soon as the first original leaves the separation assembly, the pickup roller unit moves down to the stack of originals once again to pick up the second original. Separation sensor (S4) Figure 2-222 2-27 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 44: Switching The Separation Pressure

    At time of shipment from the factory, the separation switching lever is set to "low." Lever Moves up/down the separation roller by the eccentric cam. High High Separation roller Eccentric cam Figure 2-223 2-28 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 45: Separation Sensor (S4), Skew Sensor (S5)

    If the separation sensor detects an original within a specific time, an original within a specific time, Separation sensor (S4) Separation sensor (S4) Figure 2-224 2-29 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 46 Jam message. Skew original 10 mm or more Skew sensor (S5) Separation sensor (S4) Discrepancy in timing detected Figure 2-225 2-30 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 47: Controlling The Pickup Motor (M3)

    • Error in the pickup roller height sensor (PI9) • Error in the pickup roller home position sensor (PI7) • Error in the ADF controller PCB 2-31 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 48: Controlling The Separation Motor (M4)

    • Error in the separation motor (M4) • Error in the separation motor clock sensor (PI2) • Error in the ADF controller PCB 2-32 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 49: Sequence Of Operations

    Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Wait Pickup Wait Pickup Home position position position position position Figure 2-228 2-33 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 50: Feeding/Delivering Originals

    Originals are delivered by rotating the delivery roller using the delivery motor (M5). Originals are always delivered to the original delivery tray. Delivery roller Delivery tray Feeding belt Figure 2-229 2-34 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 51: Controlling The Belt Motor (M2)

    • Error in the belt motor (M2) • Error in the belt motor clock sensor (PI1) • Error in the ADF controller PCB 2-35 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 52: Controlling The Delivery Motor (M5)

    • Error in the delivery motor clock sensor (PI11) • Error in the ADF controller PCB Related Adjustments Sensor and delivery motor Perform when replacing the delivery sensor. 2-36 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 53: Cw Rotation Pickup/Delivery

    (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.) 1st original Registration roller Figure 2-232 2-37 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 54 (S2), and is then stopped. Pre-registration paper sensor (S2) Feeding belt Figure 2-234 4] The copier makes a copy by moving its scanner. Figure 2-235 2-38 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 55 The first original is moved in the direction of delivery, and is stopped on the copyboard glass. Pre-registration roller paper sensor (S2) 2nd original 1st original Figure 2-237 2-39 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 56 CHAPTER 2 OPERATIONS 2-40 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 57 Separation motor (M4) Reversal motor (M1) yyyyyyyyyyyyy yyyyyyyyyyyyy Belt motor (M2) yyyyyyyyyyyyy Delivery motor (M5) yyyy yyyy : motor CCW rotation. Figure 2-238 2-41 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 58 CHAPTER 2 OPERATIONS 2-42 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 59 The first original is moved for a specific length after its trailing edge has moved past the pre- registration roller paper sensor (S2), and is stopped. Pre-registration roller paper sensor (S2) Figure 2-241 2-43 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 60 (S2) to stop the second original at a specific position. The first original is delivered by the delivery roller. Pre-registration roller paper sensor (S2) Delivery roller Figure 2-244 2-44 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 61 CHAPTER 2 OPERATIONS Sequence of Operations (large size) Figure 2-245 2-45 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 62: Stream Reading

    When the trailing edge of the 1st original moves past the separation sensor (S4), the second original is picked up. Separation sensor (S4) 2nd original Figure 2-247 2-46 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 63 In response, the copier starts reading the original. At this time, the second original is moved, and is stopped (in wait position). Pre-registration roller paper sensor (S2) 2nd original Figure 2-249 2-47 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 64 CHAPTER 2 OPERATIONS 2-48 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 65 Separation clutch (CL) Reversal motor (M1) yyyyyyyyyyyyy yyyyyyyyyyyyy Belt motor (M2) yyyyyyyyyyyyy Delivery motor yyyy yyyy : motor CCW rotation. yyyy Figure 2-250 2-49 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 66 CHAPTER 2 OPERATIONS 2-50 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 67 (At this time, the machine starts to track the distance of travel after the first original moves past the pre-registration roller paper sensor (S2).) Pre-registration roller paper sensor (S2) Post-registration Wait position Figure 2-253 roller sensor (S3) 2-51 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 68 At this time, the second original is also moved and stopped at wait position. Pre-registration roller paper sensor (S2) Figure 2-254 2-52 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 69 Reversal motor (M1) yyyyyyyyyyyyy yyyyyyyyyyyyy Belt motor (M2) yyyyyyyyyyyyy Delivery motor (M5) yyyy yyyy : motor CCW rotation. yyyy Figure 2-255 2-53 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 70 CHAPTER 2 OPERATIONS 2-54 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 71: Pre-Reversal Pickup/Delivery

    The first original is moved by the reversing roller for a specific length after its trailing edge has moved past the pre-registration paper sensor (S2), and is stopped. Pre-registration paper sensor (S2) Reversing roller Figure 2-257 2-55 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 72 At this time, the leading edge of the original is butted against the reversing roller to remove the skew. Butted. Figure 2-260 2-56 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 73 8] When the copier's scanner starts to move in reverse, the reversing roller and the feeding belt are rotated to move the first and second originals. 2nd original 1st original Figure 2-263 2-57 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 74 Reversal sensor (S1) 2nd original Figure 2-264 10] The copier starts to make a copy by moving its scanner. Copy Figure 2-265 2-58 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 75 Belt motor (M2) yyyyyyy yyyyyy yyyyyyy yyyyyy Delivery motor (M5) yyyy yyyy yyyy : motor CCW rotation. Figure 2-266 2-59 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 76 CHAPTER 2 OPERATIONS 2-60 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 77: Reversal Pickup/Delivery

    The first original is moved for a specific length by the feeding belt after its trailing edge has moved past the pre-registration roller paper sensor (S2), and is stopped. Pre-registration roller paper sensor (S2) Figure 2-268 2-61 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 78 (S2), and is stopped. Pre-registration paper sensor (S2) Figure 2-270 5] The copier's scanner starts to make a copy. Copy Figure 2-271 2-62 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 79 At this time, the second original is picked up, and its leading edge is butted against the registra- tion roller. 2nd original Copy Figure 2-274 2-63 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 80 (S2), and is then stopped. The first original is delivered by the delivery roller. Pre-registration roller paper sensor (S2) Delivery roller 1st original 2nd original Figure 2-275 2-64 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 81: Controlling The Reversal Motor (M1)

    Performs phase control. (direction and speed of rotation) M10B* Performs phase control. (direction and speed of rotation) T-Vref Sets motor rotation torque. Table 2-218 2-65 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 82 CHAPTER 2 OPERATIONS 2-66 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 83 Belt motor (M2) yyyyyy yyyyyy yyyyyy yyyyyy yyyyyy Delivery motor (M5) yyyy yyyy : motor CCW rotation. yyyy Figure 2-277 2-67 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 84 CHAPTER 2 OPERATIONS 2-68 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 85: Manual Feeder Pickup/Delivery

    3] The original is moved by the delivery roller and the feeding belt. The original is stopped when its leading edge reaches the reversal sensor (S1). Reversal sensor (S1) Figure 2-280 2-69 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 86 6] When the copier's scanner starts to move in reverse, the feeding belt and the delivery roller are rotated to move the original to the delivery assembly. Figure 2-283 2-70 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 87: Sequence Of Operations (Large-Size, Double-Sided Original)

    Delivery motor (M5) yyyyyyy Delivery solenoid (SL4) Reversing solenoid (SL1) Reversal sensor (PI1) Original delivery sensor (PI13) Figure 2-284 2-71 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 88: Detecting Jams

    The indicator (LED2) on the ADF controller PCB expresses codes by turning on four times, each time flashing a different segment(s). Code J-13 Figure 2-302 2-72 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 89 Reversal pickup the skew sensor detected it was 10 mm or more trailing edge skew in terms of feeding length. Table 2-301-1 2-73 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 90 (M1) has been driven and the original had been moved for a specific length (330 mm for small; 660 mm for large). Table 2-301-2 2-74 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 91 100 mm in terms of feeding length. Table 2-301-3 2-75 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 92 (original length × 1.5). Table 2-301-4 2-76 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 93 When switching the states of the belt motor, the belt motor is not in acceleration, constant speed, or deceleration mode. Table 2-301-5 2-77 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 94 PI 1 A jam related to the motor drive system has PI 2 occurred less than three times. PI 11 Table 2-301-6 2-78 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 95: Power Supply

    The fuse (FU1) is used to cut the line to protect the circuit in response to overcurrent. • Motor • Clutch • Solenoid Copier Regulator • Sensor ADF controller PCB Figure 2-401 2-79 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 96 III . FEEDING SYSTEM ....3-12 A. External Covers ..... 3-1 IV . REPLACING THE FEEDING BELT II . DRIVE SYSTEM ......3-7 ..........3-30 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 97: Chapter 3 Mechanical System

    The hinge support is equipped with a locking mechanism to prevent displace- ment, requiring you to fully open it when removing it from the copier. Figure 3-103 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 98: Removing The Lower

    Removing the Front Cover 1) Remove the four screws [1], and slide the front cover [2] to the front to remove. Figure 3-104b Figure 3-104c COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 99: Removing The Main Cover

    [3]; then, detach the grounding wire [4]. Free the harness from the wire saddle [5], and remove the other wire saddle [6]. Push. Freed. Figure 3-105b COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 100: Removing The Original Tray

    [3], and detach it. Caution: After mounting, be sure to perform hori- zontal registration adjustment. Figure 3-107 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 101: Removing The Upper Cover

    [3]. Figure 3-108 Removing the ADF Controller Cover 1) Remove the screw [1], and detach the ADF controller cover [2]. Figure 3-109 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 102: Side Guide Lock

    When the lock is fitted, the tray supports A3/A4 paper; when removed, the tray will support paper as wide as 305 mm. Figure 3-110 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 103: Drive System

    Figure 3-202 Removing the Separation Motor Unit 1) Remove the screw [1], and detach the separation motor sensor support plate [2]. Figure 3-203 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 104: Removing The Pickup Motor Unit

    1) Remove the separation motor unit. 2) Remove the two screws [1], and detach the belt motor driver PCB unit [2]. Figure 3-206 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 105: Removing The Belt Motor Unit

    1) Remove the separation motor unit and the pickup motor unit. 2) Disconnect the connector [2] (J72) of the belt motor driver PCB [1]. Figure 3-209 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 106: Removing The Delivery Motor

    [2] and the rod [3]. Figure 3-211 3) Remove the four screws [4], and remove the hinge (right) [5]. Figure 3-212 3-10 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 107 If you have replaced the delivery motor, be sure to adjust the sensor and the deliv- ery motor. [12] [10] [11] Figure 3-214 3-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 108: Removing The Delivery Roller

    6) Remove the three screws [7], and discon- nect the connector [8]; then, detach the so- lenoid unit [9] of the delivery assembly front side plate. Figure 3-302b 3-12 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 109 [17], and detach the bushing [18] [18]. [17] [14] [15] Figure 3-305 3-13 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 110: Removing The Pickup Roller

    Figure 3-307 Removing the Pickup Roller 1) Remove the pickup assembly cover [1]. Free the claws, and detach the cover Figure 3-308a 3-14 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 111: Removing The Separation

    3) Remove the three screws [3], and detach the guide plate [5] (3 pc.) attached to the right stay [4]. Figure 3-309 3-15 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 112 5) Remove the grip ring [8] from the front side plate side, and pull out the clutch ring [9]. Figure 3-311 3-16 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 113 7) Disconnect the two connectors [13]; then, remove the two mounting screws [14], and detach the separation unit [15]. [15] Figure 3-313a [15] [14] Figure 3-313b 3-17 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 114 10) Remove the E-ring [20] at the rear; then, [22] [21] remove the bushing [21], and detach the rod arm plate [22]. [20] Figure 3-316 3-18 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 115: Removing The Manual Feed Registration Roller

    3) Remove the three screws [1], and discon- nect the connector [2]; then, detach the so- lenoid unit [3] of the delivery assembly front plate side. Figure 3-319 3-19 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 116 [13], and detach the gear unit [14] and the bushing [15]. [13] [12] [11] [10] Figure 3-322 3-20 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 117: Removing The Feeding

    [7], shim [5] (2 pc.), and spring [8] in the order indicated on the pickup front side plate side. Figure 3-325 3-21 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 118: Out) Roller

    (pull-out) roller [9]. [16] Figure 3-327 Caution: The gear holds a pin. Take care not to lose it. 3-22 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 119: Removing The Registration Roller

    A cable is connected to the registration Connector sensor. Be sure to disconnect the connec- tor when removing the PCB. Figure 3-330 3-23 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 120: Removing The Separation Belt

    2) Remove the grip ring [1] at the front; then, detach the clutch ring [2] and the clutch [3]. Figure 3-333 3-24 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 121 [6]. Figure 3-334a Figure 3-334b 4) Remove the two mounting screws [7], and detach the separation auxiliary plate [8]. Figure 3-335 3-25 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 122 Figure 3-336b 6) Loosen the screw [13] on the thrust stopper [12] of the separation roller [9]. [12] [13] Figure 3-336c 3-26 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 123: Removing The Reversing Roller

    2) Remove the two screws [1] of the pickup front side plate side, and disconnect the connector [2]; then, detach the pre-revers- ing solenoid unit [3]. Figure 3-339 3-27 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 124 [9] of the reversing roller [6] (2 pc.). Caution: The gear holds a pin. Take care not to lose it when removing the gear. Figure 3-341 3-28 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 125 E-ring [16] and the bearing [17] of the rear side plate side. 6) Pull out the reversing roller [6]. [14] [15] Figure 3-342a [17] [16] [16] [17] Figure 3-342b 3-29 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 126: Replacing The Feeding Belt

    1) Remove the two mounting screws [1], and detach the lower front cover [2]. Figure 3-401 2) Release the fixing clip [3] (left, right). Figure 3-402a Figure 3-402b 3-30 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 127 4) Remove the mounting screws [6] (2 each), and open the left/right arm [5] to the out- side. Figure 3-404a Figure 3-404b 3-31 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 128: Mounting The Feeding Belt

    Figure 3-406 3-32 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 129 A. Copyboard Glass ....4-4 II . DURABLES ....... 4-1 B. Belt Assembly......4-4 III . SCHEDULED SERVICING CHART C. Sensors ......... 4-5 ........... 4-2 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 130 (FG6-2748) or the separation belt (FE6-3059) on its own may be replaced. Table 4-201 Note: The values in the above table are estimates only and are subject to change based on future data. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 131 Separation belt Pull-out roller Registration roller Reversal roller A, roll Reversal roller B, roll Manual roller, roll Delivery roller, roll Table 4-301 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 132 [16] Registration roller [1] Copyboard glass [18] Reversal roller B, roll [17] Reversal roller A, roll [19] Manual feeding roller, roll Figure 4-301 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 133: Cleaning

    If the dirt is appreciable, wipe it with a cloth moistened with mild detergent solu- tion; then, dry wipe it. Figure 4-402 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 134: Sensors

    2) Clean the light-receiving area of the sensor stay and the light-emitting area at the rear of the guide plate with a blower brush. Figure 4-405 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 135 1) Remove the reversing guide. (Figure 3- 328) 2) Clean the three faces of the prism found behind the reversing guide. Side to clean (behind) Figure 4-408 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 136 1) Remove the reversing guide. (Figure 3- 328) 2) Remove the screws [1], and detach the re- versal sensor [2]. Figure 4-411 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 137 (found in the rear). Figure 4-413 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 138 1) Open the pickup assembly upper cover. 2) Remove the pickup cover. 3) Clean the roller surface with lint-free paper or a cloth moistened with alcohol. Figure 4-415 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 139 Figure 4- Match the 418. paper edge. Figure 4-417 Match the paper edge. Slide guide Rail Figure 4-418 4-10 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 140 PCB. • The reversing assembly starts to operate. 5) Clean the registration roller with lint-free paper moistened with alcohol. Figure 4-422 4-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 141 2) Clean the reversing roller B [1] and the roll [2] with lint-free paper or a cloth moistened with alcohol. Figure 4-424 4-12 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 142 1) Remove the main cover. 2) Remove the two screws [1], and detach the manual feed registration sensor PCB [2]. Figure 4-427 4-13 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 143 [4]; then, clean the manual feed registration roller roll [5] with lint-free paper or a cloth moistened with alcohol. Figure 4-429 4-14 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 144 III . ARRANGEMENT OF ELECTRICAL B. Alarm ........5-74 PARTS ........5-63 C. Jams ........5-74 A. Sensors ....... 5-63 D. Errors ........5-75 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 145: Chapter 5 Troubleshooting

    ADJUSTMENTS Basic Adjustments Adjusting the Height of the ADF Lower front cover Screw Screw Figure 5-101 (left) [4] [5] (right) Figure 5-102 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 146: Adjusting The Orientation Of The Adf

    CHAPTER 5 TROUBLESHOOTING Adjusting the Orientation of the 10mm 10mm Right angle Figure 5-103 Test Chart Caution: Figure 5-104 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 147 Figure 5-105 Caution: Adjusting screw Fixing nut If A>0, turn the adjusting screw counterclockwise. If B>0, turn the adjusting screw clockwise. Figure 5-106 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 148: Removing The Skew

    CHAPTER 5 TROUBLESHOOTING Removing the Skew Pickup from the Original Tray ADF controller cover Screw Figure 5-107 Figure 5-108 Copy paper Figure 5-109 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 149 CHAPTER 5 TROUBLESHOOTING LED2 SW4SW3SW2 Figure 5-110 Original > = A 2mm > = B 2mm Figure 5-111 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 150 CHAPTER 5 TROUBLESHOOTING If Not as Indicated Front cover Screw Figure 5-112-1 Front cover Screw Figure 5-112-2 Front cover Screw Screw Figure 5-112-3 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 151 If B>0, slide the mounting plate up. Figure 5-113 Pickup from the Manual feeder Tray ADF controller cover Screw Figure 5-114 Figure 5-115 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 152 CHAPTER 5 TROUBLESHOOTING Manual feeder tray Figure 5-116 Butted. Manual feeder tray Copy paper Figure 5-117 LED2 SW4SW3SW2 Figure 5-118 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 153 CHAPTER 5 TROUBLESHOOTING Original > = A 2mm > = B 2mm Figure 5-119-1 LED2 SW4SW3SW2 Figure 5-119-2 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 154 CHAPTER 5 TROUBLESHOOTING If Not as Indicated Front cover Screw Figure 5-120-1 Front cover Screw Figure 5-120-2 Front cover Screw Screw Figure 5-120-3 5-10 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 155 If A>0, slide the mount to the right. If B>0, slide the mount to the left. Figure 5-121 Reversal (duplexing) ADF controller cover Screw Figure 5-122 Figure 5-123 5-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 156: Copy Paper

    CHAPTER 5 TROUBLESHOOTING Copy paper Figure 5-124 LED2 SW4SW3SW2 Figure 5-125 5-12 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 157 CHAPTER 5 TROUBLESHOOTING Original > = A 2mm > = B 2mm Figure 5-126 LED2 SW4SW3SW2 Figure 5-127 5-13 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 158 CHAPTER 5 TROUBLESHOOTING If Not as Indicated Front cover Screw Figure 5-128-1 Front cover Screw Figure 5-128-2 Front cover Screw Screw Figure 5-128-3 5-14 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 159: Adjusting The Horizontal Registration

    If B>0, slide the mount to the right. Figure 5-129 Adjusting the Horizontal Registration Original Tray Pickup ADF controller cover Screw Figure 5-130 Figure 5-131 5-15 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 160 CHAPTER 5 TROUBLESHOOTING Copy paper Figure 5-132 LED2 SW4SW3SW2 Figure 5-133 Original size C measurement Table 5-101 Original Figure 5-134 5-16 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 161 If C<3.1/11.9 mm, move the original tray to the front. (The value on the left of the slash represents A4 while that on the right, LTR.) Figure 5-136 5-17 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 162 ADF controller cover Screw Figure 5-137 Figure 5-138 Manual feeder tray Figure 5-139 Butted. Manual feeder tray Copy paper Figure 5-140 5-18 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 163 CHAPTER 5 TROUBLESHOOTING LED2 SW4SW3SW2 Figure 5-141 Original size Table 5-102 Original Figure 5-142 5-19 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 164: Adjusting The Original Stop Position

    LTR.) Adjusting the Original Stop Position Figure 5-143 Original Tray Pickup ADF controller cover Screw Figure 5-144 Figure 5-145 5-20 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 165 CHAPTER 5 TROUBLESHOOTING Copy paper Figure 5-146 LED2 SW4SW3SW2 Figure 5-147 Original D=11±1mm Figure 5-148 5-21 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 166 CHAPTER 5 TROUBLESHOOTING LED2 SW4SW3SW2 Switch Shift of copy paper Figure 5-149 Table 5-103 Caution: Original ÷ Figure 5-150 5-22 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 167 Manual Feed Tray Pickup ADF controller cover Screw Figure 5-151 Figure 5-152 Butted. Copy paper Manual feeder tray Figure 5-153 LED2 SW4SW3SW2 Figure 5-154 5-23 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 168 CHAPTER 5 TROUBLESHOOTING Original D=11±1mm Figure 5-155 LED2 SW4SW3SW2 Switch Shift of copy paper Table 5-104 Figure 5-156 Caution: Original Figure 5-157 5-24 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 169 CHAPTER 5 TROUBLESHOOTING ÷ 5-25 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 170: Making Adjustments When Replacing Major Parts

    CHAPTER 5 TROUBLESHOOTING Making Adjustments When Replacing Major Parts Outline Major parts Description Reference Table 5-105 5-26 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 171: Replacing The Eeprom

    CHAPTER 5 TROUBLESHOOTING Replacing the EEPROM LED2 SW4SW3SW2 Figure 5-158 Reference: 5-27 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 172: Adjusting The Sensor And The Delivery Motor

    CHAPTER 5 TROUBLESHOOTING Adjusting the Sensor and the Delivery Motor Reference: 5-28 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 173 The black side is to be on the back. Caution: Original sensor (S6) Original trailing Pre-last original edge sensor (S7) sensor (S8) Figure 5-161 5-29 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 174 LED2 SW4SW3SW2 Figure 5-162 Table 5-106 If the Result is Not Good State Good Alarm 1 Alarm 2 Faulty Table 5-107 5-30 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 175 CHAPTER 5 TROUBLESHOOTING Switch LED2 Corresponding sensor and motor Table 5-108 5-31 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 176: Auxiliary Adjustments

    Adjusting Registration Roller Arching for Reversal Adjusting Registration Roller Pickup Arching for Manual Feeder Pickup ADF controller cover Adjustment Settings Screw Figure 5-163 Table 5-110 5-32 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 177 Figure 5-165 LED2 Adjustment LED2 Adjustment LED2 Adjustment Switch Switch Switch indication value* indication value* indication value* (reference value) Table 5-111 5-33 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 178: Adjusting The Speed Of The Belt

    Figure 5-166 Operation Change switch Table 5-112 Adjusting the Speed of the Belt Reference: ADF controller cover Screw Figure 5-167 Figure 5-168 5-34 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 179 Figure 5-169 LED2 Adjustment LED2 Adjustment LED2 Adjustment Switch Switch Switch indication value* indication value* indication value* (reference value) Table 5-113 5-35 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 180: Adjusting The Speed Of Reversal

    Switch Change LED2 SW4SW3SW2 Table 5-114 Figure 5-170 Adjusting the Speed of Reversal ADF controller cover Screw Figure 5-171 Figure 5-172 5-36 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 181 LED2 SW4SW3SW2 Figure 5-173 LED2 Adjustment LED2 Adjustment LED2 Adjustment Switch Switch Switch indication value* indication value* indication value* Table 5-115 5-37 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 182 CHAPTER 5 TROUBLESHOOTING Switch Change LED2 SW4SW3SW2 Table 5-116 Figure 5-174 5-38 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 183: Checking The Sensor Output

    Checking the Sensor Output LED2 Corresponding sensor LED2 Corresponding sensor indication (notation) indication (notation) Table 5-117 ADF controller cover Screw Figure 5-175 Figure 5-176 5-39 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 184 CHAPTER 5 TROUBLESHOOTING LED2 SW4SW3SW2 Figure 5-177 LED2 indication Copy paper LED2 SW4SW3SW2 Table 5-118 Figure 5-178 LED2 SW4SW3SW2 Figure 5-179 5-40 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 185: Indication

    CHAPTER 5 TROUBLESHOOTING Indication Item of indication Description Reference Table 5-119 Jam Counter Figure 5-180 LED2 SW4SW3SW2 Figure 5-181 5-41 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 186: Tray Pickup Counter/Manual

    CHAPTER 5 TROUBLESHOOTING ··· (—) Figure 5-182 Tray Pickup Counter/Manual Feeder Pickup Counter Item Settings Table 5-120 LED2 SW4SW3SW2 Figure 5-183 5-42 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 187: Jam History

    CHAPTER 5 TROUBLESHOOTING Switch Indication Description LED2 SW4SW3SW2 Table 5-121 Figure 5-184 Reference: Jam History Figure 5-185 LED2 SW4SW3SW2 Figure 5-186 5-43 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 188: Software Version

    CHAPTER 5 TROUBLESHOOTING Switch LED2 Description LED2 SW4SW3SW2 Figure 5-187 Table 5-122 Software Version Figure 5-188 LED2 SW4SW3SW2 Figure 5-189 5-44 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 189: Cleaning

    CHAPTER 5 TROUBLESHOOTING Cleaning Item Description Reference Table 5-123 Cleaning the Separation Assembly Figure 5-190 LED2 SW4SW3SW2 Figure 5-191 5-45 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 190 For A4 Rail Slide guide Match the paper edge. Figure 5-192a Match the paper edge. Slide guide Rail For LTR Figure 5-192b 5-46 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 191 CHAPTER 5 TROUBLESHOOTING Cleaning the Registration Roller Figure 5-193 LED2 SW4SW3SW2 Figure 5-194 Screw Reversing guide Screw Figure 5-195 5-47 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 192 CHAPTER 5 TROUBLESHOOTING Figure 5-196 LED2 SW4SW3SW2 Figure 5-197 Figure 5-198 5-48 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 193: Detecting Switch (Sw301)

    CHAPTER 5 TROUBLESHOOTING Others Item Description Reference Table 5-124 Checking the Original Width Detecting Switch (SW301) Figure 5-199 LED2 SW4SW3SW2 Figure 5-200 5-49 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 194: Initializing The Back-Up Ram

    LED2 indication Default size LED2 indication Default size Table 5-125 Initializing the Back-Up RAM Figure 5-201 Reference: LED2 SW4SW3SW2 Figure 5-202 5-50 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 195: Setting Mix Size Mode

    CHAPTER 5 TROUBLESHOOTING Setting Mix Size Mode Changing the Pickup Roller Arrangement Hooks Figure 5-203 5-51 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 196 Screw Screw Pickup guide A Figure 5-204 E-rings E-rings Pickup rollers Pickup rollers Figure 5-205 Shaft (rear) Shaft (front) Figure 5-206 5-52 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 197 CHAPTER 5 TROUBLESHOOTING Rubber roller Figure 5-207 Separation rollers Figure 5-208 Move. Timing belt Figure 5-209 5-53 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 198 CHAPTER 5 TROUBLESHOOTING Roller arm (rear) Roller arm (front) Figure 5-210 E-ring Timing belts Caution: Pickup roller E-ring Shaft Figure 5-211 5-54 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 199 Pickup guide B Screw Caution: Screw Reference: Pickup guide A Screws Figure 5-212 Operating the DIP Switch Figure 5-213 LED2 SW4SW3SW2 Figure 5-214 5-55 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 200 Mix size mode LED2 SW4SW3SW2 Table 5-126 Figure 5-215 Operation Match the corners. Figure 5-216 Slide guide Slide guide Figure 5-217 5-56 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 201: Troubleshooting

    6(orange) 1(black) 2(white) 3(red) 4(yellow) Motor driver 5(blue) 6(orange) 1(black) 2(white) 3(red) 4(yellow) 5(blue) 6(orange) 1(black) 2(white) 3(red) 4(yellow) 5(blue) 6(orange) 5-57 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 202 CHAPTER 5 TROUBLESHOOTING Cause Step Checks Y e s / Action 5-58 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 203 12(white) 11(red) 10(purple) 9 (blue) 8 (brown) 7 (yellow) 6 (purple) 5 (blue) 4 (brown) 3 (blue) 2 (yellow) 1 (red) 5-59 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 204 CHAPTER 5 TROUBLESHOOTING E405 Cause Step Checks Y e s / Action Ω Ω controller 1 (red) 2 (blue) 5-60 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 205 5(red) 6(red) 1(orange) 2(brown) conroller 3(yellow) 4(black) 5(red) 6(red) 1(orange) 2(brown) 3(yellow) 4(black) 5(red) 6(red) 1(orange) 2(brown) 3(yellow) 4(black) 5(red) 6(red) 5-61 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 206 CHAPTER 5 TROUBLESHOOTING Cause Step Checks Y e s / Action E422 Cause Step Checks Y e s / Action 5-62 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 207: Arrangement Of Electrical Parts

    PI 8 PI 7 PI 9 PI 10 PI 4 PI 6 PI 5 Figure 5-301 Symbol Name Notation Description Table 5-301 5-63 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 208: Motors, Clutches, And Solenoids

    CHAPTER 5 TROUBLESHOOTING Motors, Clutches, and Solenoids Figure 5-302 Symbol Name Notation Function Table 5-302 5-64 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 209: Pcbs

    CHAPTER 5 TROUBLESHOOTING PCBs Table 5-303 Ref. Name Figure 5-303 5-65 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 210: Leds, Check Pins, And Switches By Pcb

    IV . LEDS, CHECK PINS, AND SWITCHES BY PCB Caution: ADF Conroller PCB Caution: Arrangement of Parts LED2 SW4 SW3 SW2 Fifure 5-401 5-66 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 211: Dip Switch Settings And Functions

    CHAPTER 5 TROUBLESHOOTING DIP Switch Settings and Functions Functions Settings Description Table 5-401-1 5-67 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 212 CHAPTER 5 TROUBLESHOOTING Functions Settings Description Table 5-401-2 5-68 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 213 CHAPTER 5 TROUBLESHOOTING Functions Settings Description Table 5-401-3 5-69 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 214 CHAPTER 5 TROUBLESHOOTING Functions Settings Description Table 5-401-4 5-70 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 215: Reversal Motor Driver Pcb

    CHAPTER 5 TROUBLESHOOTING Reversal Motor Driver PCB J602 J601 Figure 5-402 Belt Motor Driver PCB Figure 5-403 5-71 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 216: Pickup Tray Pcb

    CHAPTER 5 TROUBLESHOOTING Pickup Tray PCB SW301 Figure 5-404 Indicator LED PCB Figure 5-405 5-72 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 217: Self Diagnosis

    AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII Jam code '1' indicates a jam in the machine. Figure 5-501 5-73 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 218: Alarm

    CHAPTER 5 TROUBLESHOOTING Alarms Code Error description Machine operation Copier operation Resetting Table 5-502 Jams 5-74 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 219: Errors

    CHAPTER 5 TROUBLESHOOTING Errors Code Cause Description E400 E402 E404 E405 E410 E420 Table 5-503 5-75 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 220: Appendix

    Sensor Circuit Diagram ..A-28 P. Special Tools ..... A-35 Separation Sensor/Skew Sensor Q. Solvents and Oils List ..A-35 Circuit Diagram ....A-29 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 221: General Timing Chart

    Belt motor (M2) yyyyyyyyyy Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) yyyy yyyy : motor CCW rotation. yyyy COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 222 Belt motor (M2) yyyyyyyyyy Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) yyyy yyyy : motor CCW rotation. yyyy COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 223 Belt motor (M2) yyyyyyyy Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) yyyy yyyy : motor CCW rotation. yyyy COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 224 Pre-reversing solenoid (SL3) yyyyyyyyyy Belt motor (M2) yyyyyyyyyy Original delivery sensor (PI 13) Delivery motor (M5) yyyy yyyy : motor CCW rotation. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 225 Pre-reversing solenoid (SL3) yyyyyyyy yyyyyyyy Belt motor (M2) yyyyyyyy Original delivery sensor (PI 13) Delivery motor (M5) yyyy yyyy : motor CCW rotation. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 226 Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) yyyy yyyy : motor CCW rotation. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 227 Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) yyyy yyyy : motor CCW rotation. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 228 Low speed yyyy yyyyyyyyyy Delivery motor (M5) yyyy yyyyyyyyyy Original delivery sensor (PI 13) yyyy yyyy : motor CCW rotation. yyyy COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 229: Signals And Abbreviations

    Pick-Up Roller Height Detection signal 1 PKH2 Pick-Up Roller Height Detecting signal 2 PKHP Pick-Up Roller Home Position Detection signal REF-CLK Belt Motor Phase Control command COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 230 Original Rear Edge Detection Reference signal Reversal Detection signal TNSAJ Reversal Detection Reference signal TRCLK Registration Roller Clock Detection signal T-Vref Reversal Motor Rotation Torque signal A-10 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 231: General Circuit Diagram

    (2 positions) Pickup roller height sensor 2 PKH1 TNSAJ EDGO Registration roller clock sensor PKH2 Left cover sensor (front) Reversal sensor A-11 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 232: Adf Controller Circuit Diagram

    T R N _C O N T <2 .. 0 > < A 5 06 > B L T_ C ON T <4 . .0 > < A 5 06 > A-13 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 233 DBUS< 7 . . 0 > C 1 0 6 C 1 0 5 < A50 2> CNTRL < 7. . 0> < A50 2> A-14 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 234 R 2 2 E J _ C O N T < 8 . . 0 > < A 5 0 2 > A-15 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 235 [ G N D ] [ D T L E D ] [ D T L E D ] Q 4 1 A-16 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 236 [ 2 4 V ] [ 2 4 V ] [ P G ] [ P G ] [ P G ] A-17 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 237 S E P _ C O N T < 6 . . 0 > < A 5 0 2 , A 5 0 9 > A-18 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 238 R 7 3 S L _ C O N T < 6 . . 0 > < A 5 0 2 > A-19 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 239 S E P _ C O N T < 6 . . 0 > < A 5 0 2 , A 5 0 7 > A-20 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 240 C 7 7 J 1 3 [ G N D ] + 5 R J 1 3 [ 5 V ] A-21 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 241 [ P K H 2 ] J 1 4 [ P K H 2 ] A 1 1 C 7 1 A-22 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 242 G N D G N D C L R C L R C L R Q 6 3 Q 6 4 A-23 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 243: Reversal Motor Driver Circuit Diagram

    J 6 1 J 6 1 J 6 1 J 6 1 C 6 5 5 C 6 5 6 J 6 1 A-25 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 244: Belt Motor Driver Circuit Diagram

    J 7 1 J 7 1 J 7 1 C 6 0 5 C 6 0 6 J 7 1 J 7 1 A-26 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 245: Reversal Sensor Circuit Diagram

    R 5 0 6 J 1 4 9 D 5 0 2 R 5 0 7 + 5 R J 1 4 9 A-27 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 246: Pre-/Post-Registration Roller Sensor Circuit Diagram

    R 4 1 3 J 1 3 5 R 4 1 6 D 4 0 5 + 5 R J 1 3 5 A-28 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 247: Separation Sensor/Skew Sensor Circuit Diagram

    R 4 6 3 J 1 3 4 R 4 6 6 D 4 5 5 + 5 R J 1 3 4 A-29 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 248: Original Sensor (Light-Emitting) Circuit Diagram

    J 1 4 5 Original Sensor (light-receiving) Circuit Diagram J 1 3 6 T P S 6 1 6 C J 1 3 6 A-30 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 249 APPENDIX A-31 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 250: Tray Circuit Diagram

    Tray Circuit Diagram A-32 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 251: Original Set Indicator Circuit Diagram

    R 9 0 1 R 9 0 2 L E D 9 0 1 L E D 9 0 2 J 5 5 A-33 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 252: Manual Feed Registration Roller Paper Sensor Circuit Diagram

    R 5 5 6 J 2 5 D 5 5 2 R 5 5 8 + 5 R J 2 5 A-34 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 253: Special Tools

    • IPA (isopropyl alcohol) (external activating agent covers). Lubricant Driving parts, Silicone oil CK-0551 (20 g) friction parts A-35 COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 254 Office Imaging Products Technical Support Division CANON INC Printed in Japan REVISION 0 (JAN. 1999) (30359) 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 255 The Publication is printed on 70%reprocessed paper. COPYRIGHT © 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) PRINTED IN JAPAN (IMPRIME AU JAPON) 0199M1.71-...

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