SERVICE MANUAL AE-5 CHASSIS MODEL MODEL COMMANDER DEST CHASSIS NO. COMMANDER DEST CHASSIS NO. KV-28FC60 KV-32FC60 RM-892 Europe SCC-Q11K-A RM-892 Europe SCC-Q11G-A KV-28FC60/Z KV-32FC60/Z RM-892 Europe SCC-Q11J-A RM-892 Europe SCC-Q11H-A http://cxema.ru...
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y t i WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S. 1363 fused plug having a fuse of 5 AMP rating. Should the fuse need to be replaced, use a 5 AMP FUSE approved by ASTA to BS 1362, ie one that carries the mark.
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21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio output B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) Output impedence : Less than 1kohm*...
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AE-5 SELF DIAGNOSTIC SOFTWARE The identification of errors within the AE-5 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
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Error Detection Monitor Device acknowledge is used to check IIC errors. Device acknowledge is checked by sending an IIC start sequence during CRT power on. Each device is checked three times, if there is no acknowledge after each attempt, it will be regarded as an error. There are three steps to check for errors.
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2. Error Reader Display The error reader display is connected to the service connector to read actual error codes. The part number for the error reader display is S-188-900-10. Once an error has been detected it will then be displayed on the two digit error reader. The errors displayed refer to the following table.
EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR- TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Speaker Connector Disconnection Remove the rear cover fixing screws indicated. Take care Before completely removing the rear cover disconnect the when removing the rear cover not to damage the speaker speaker connector. cables [Disconnect the speaker connector] as speakers are fitted inside the rear cover.
2-4. Service Position 2-5. D1 Board Removal To remove the D1 Board release the clip circled and gently Position the PWB as indicated to access the solder side. remove the board in a vertical direction. To gain access to the D Board follow the instructions on page 19.
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2-7. Picture Tube Removal WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
SECTION 3 SET-UP ADJUSTMENTS Carry out the adjustments in the following order : • When complete readjustment is necessary or a new picture tube is 3-1. Beam Landing. installed, carry out the following adjustments. 3-2. Convergence. • Unless there are specific instructions to the contrary, carry out 3-3.
GREEN Center dot BLUE Fig.3-4 Disk magnets or rotatable disk magnets correct Purity control corrects these areas (a-d) this area H.STAT V.STAT convergence Vertical Static Magnet control RV5375 (H STAT) H STAT Convergence (on mount side) Deflection yoke positioning corrects these areas ...
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c). By rotating the V.STAT magnet clockwise, the red, green and blue HAMP dots move in the direction indicated below. d). By opening or closing the V.STAT magnet, the red green and blue HTIL correction can be performed by adding a THL correction dots move in the direction indicated below.
Layout of each control 3-3. Focus Adjustment Receive a television broadcast signal. Normalize the picture setting. Purity magnet Adjust the focus control located on the flyback transformer to BMC (Hexaploe) magnet obtain the best focus at the centre of the screen. V STAT convergence magnet Bring only the centre area of the screen into focus, the magenta- Y-splitting axis correction magnet...
SECTION 4 CIRCUIT ADJUSTMENTS 4-1. Electrical Adjustments Service adjustments to this model can be performed using the supplied Remote Commander RM-892. How to enter into the Service Mode Turn on the main power switch of the set while pressing PROG + (plus) and PROG - (minus) buttons on the top control panel. PROGR CONTROL ‘TT’...
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H/W detection as well as a special model byte to get an unique model identification for models which cannot be a l i differed by features and hardware resources (e.g. KV-28FC60 and a l i KV-28FC60Z)
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Table.4-4 t l i Table.4-5 Table.4-7 y t i Table.4-6 http://cxema.ru...
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l l i t a i l t i l l i f t f i Table.4-9 c t i . F . l r t Table.4-10 Table.4-8 http://cxema.ru...
V SIZE V LIN t i s AFC V BOW V POS H POS t i s H SIZE H PIN CUSH H TILT l l o n i l n i l H UP COR AFC V ANGLE H LOWER COR Table.4-11 Deflection System Adjustment Enter into the service mode and select ‘Deflection’...
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l a i - r r t i s c i l . c i . c i Table.4-13 l r I . r r . r r Table.4-12 http://cxema.ru...
4-3. TEST MODE 2: Is available by pressing the ‘TEST’ button twice, OSD ‘TT’ appears. The functions described below are available by selecting the two numbers. To release the ‘Test mode 2’, press 0, 10, 20 ... twice or switch the TV set into Stand-by mode. Pressing the two Local Control buttons (+ and -) during power ON will also switch into ‘TT’...
D BOARD COMMMON Parts List : Parts common to all models listed in this manual ........107 D BOARD VARIANT Parts List : Parts that belong only to the model specified Model KV-28FC60/28FC60/Z ....................112 KV-32FC60/32FC60/Z ....................112 E BOARD COMMON Parts List : Parts common to all models listed in this manual ........
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C2351 1-164-004-11 CERAMIC CHIP 0.1MF *A-1620-112-A B1 Board, Complete C2354 1-126-934-11 ELECT 220MF C2356 1-164-004-11 CERAMIC CHIP 0.1MF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK IC2307 8-759-546-04 IC SAA4991WP-V1-T3 R2341 1-216-295-91 SHORT IC2308 8-759-572-55 IC P83C654EBA/585 R2345 1-216-025-91 RES,CHIP 1/10W IC2310...
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The components identified by shading and marked are critical for safety B1 F1 F2 Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R2411 1-216-037-00 RES,CHIP 1/10W < FUSE > R2412 1-216-667-11 METAL CHIP 4.7K 0.50% 1/10W R2413 1-216-664-11 METAL CHIP...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C1141 1-164-505-11 CERAMIC CHIP 2.2MF CN1666 1-695-915-11 TAB (CONTACT) C1151 1-162-568-11 CERAMIC CHIP 0.33MF CN1700 *1-568-879-11 PIN, CONNECTOR 4P C1152...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK IC1604 8-759-544-13 IC KA78R09TU R1153 1-216-041-00 RES,CHIP 1/10W R1176 1-216-063-91 RES,CHIP 3.9K 5% 1/10W <...
The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R1407 1-216-025-91 RES,CHIP 1/10W C9129 1-163-105-00 CERAMIC CHIP 33PF R1408 1-216-025-91 RES,CHIP 1/10W C9130 1-163-105-00 CERAMIC CHIP 33PF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK IC9107 8-759-395-27 IC TC55257DFTL-70V R9119 1-216-073-00 RES,CHIP 1/10W IC9108 8-759-531-64 IC M24C32-BN6 R9120 1-216-073-00 RES,CHIP 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R9197 1-216-073-00 RES,CHIP 1/10W C5325 1-102-959-91 CERAMIC 22PF R9500 1-216-295-91 SHORT C5326 1-102-157-00 CERAMIC 560PF 500V...
1-230-641-11 RES, ADJ, METAL GLAZE 2.2M R5300 1-249-417-11 CARBON 1/4W R5301 1-249-413-11 CARBON 1/4W *A-1640-328-A D Board, Complete R5302 1-249-408-11 CARBON 1/4W (KV-28FC60/28FC60/Z) R5303 1-249-417-11 CARBON 1/4W *A-1640-323-A D Board, Complete R5304 1-202-565-00 SOLID 1/2W (KV-32FC60/32FC60/Z) R5305 1-215-926-00 METAL OXIDE...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6618 1-136-175-00 FILM 0.68MF C6681 1-126-964-11 ELECT 10MF C6619 1-137-194-91 FILM 0.47MF C6682 1-107-679-91 ELECT 10MF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6856 1-102-030-00 CERAMIC 330PF 500V D6658 8-719-068-00 DIODE ERC04-06SE C6857 1-130-785-11 FILM 0.47MF 100V D6659...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK L6807 1-410-397-21 FERRITE 1.1UH R6604 1-249-421-11 CARBON 2.2K 5% 1/4W L6851 1-535-303-00 LEAD, JUMPER (5.0MM) R6605 1-249-417-11 CARBON 1/4W F...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6677 1-249-417-11 CARBON 1/4W R6831 1-260-124-11 CARBON 120K 5% 1/2W R6678 1-249-417-11 CARBON 1/4W R6832 1-216-434-11 METAL OXIDE...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < DIODE > R4333 1-216-073-00 RES,CHIP 1/10W R4334 1-216-025-91 RES,CHIP 1/10W D4304 8-719-923-60 DIODE MTZJ-T-77-9.1A R4335 1-216-025-91 RES,CHIP...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6357 1-136-165-00 FILM 0.1MF D6253 8-719-911-19 DIODE 1SS119-25 C6358 1-104-329-11 CERAMIC CHIP 0.1MF D6254 1-535-303-00 LEAD, JUMPER (5.0MM) C6359...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK Q6105 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6109 1-216-683-11 METAL CHIP 0.50% 1/10W Q6106 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6110 1-216-683-11 METAL CHIP 0.50% 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6190 1-216-057-00 RES,CHIP 2.2K 5% 1/10W R6356 1-216-675-91 METAL CHIP 0.50% 1/10W R6191 1-215-925-11 METAL OXIDE R6357...
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1-216-663-11 METAL CHIP 3.3K 0.50% 1/10W R6130 1-218-769-11 METAL CHIP 510K 0.50% 1/10W R6141 1-216-679-11 METAL CHIP 0.50% 1/10W D1 Board Variant Parts KV-28FC60/28FC60/Z < CAPACITOR > R6142 1-216-667-11 METAL CHIP 4.7K 0.50% 1/10W R6144 1-216-099-00 RES, CHIP 120K 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6206 1-216-105-91 RES, CHIP 220K 1/10W D5404 8-719-991-33 DIODE 1SS133T-77 R6207 1-216-105-91 RES, CHIP 220K 1/10W D5405...
The components identified by shading and marked are critical for safety H2 H3 H4 U Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < JACK > *A-1646-193-A H2 Board, Complete < CAPACITOR > J7800 1-793-529-11 TERMINAL BLOCK, S C7150...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C8205 1-165-319-11 CERAMIC CHIP 0.1MF C8314 1-163-021-91 CERAMIC CHIP 0.01MF C8208 1-164-506-11 CERAMIC CHIP 4.7MF C8318 1-104-664-11 ELECT 47MF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C8608 1-104-664-11 ELECT 47MF C8840 1-164-004-11 CERAMIC CHIP 0.1MF C8609 1-115-340-11 CERAMIC CHIP 0.22MF C8841 1-164-004-11 CERAMIC CHIP 0.1MF C8610...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < CONNECTOR > FL8302 1-236-071-11 ENCAPSULATED COMPONENT FL8304 1-236-071-11 ENCAPSULATED COMPONENT CN8101 1-695-302-11 CONNECTOR, BOARD TO BOARD 50P FL8308 1-236-071-11 ENCAPSULATED COMPONENT...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK Q8300 8-729-216-22 TRANSISTOR 2SA1162-G R8200 1-216-049-91 RES,CHIP 1/10W Q8302 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R8201 1-216-295-91 SHORT Q8303...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R8312 1-216-091-00 RES,CHIP 1/10W R8529 1-216-055-00 RES,CHIP 1.8K 5% 1/10W R8313 1-216-081-00 RES,CHIP 1/10W R8530 1-216-051-00 RES,CHIP...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R8865 1-216-023-00 RES,CHIP 1/10W R8927 1-216-033-00 RES,CHIP 1/10W R8866 1-216-022-00 RES,CHIP 1/10W R8928 1-216-033-00 RES,CHIP 1/10W...