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Manuals
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Yamaha Manuals
Motorcycle
PW80(S)
Owner's service manual
Yamaha PW80(S) Owner's Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction
Important Notice
Safety Information
Contents
General Information
Machine Identification
Frame Serial Number
Vehicle Identification Number
Engine Serial Number
Control Functions
Engine Stop Switch
Fuel Cock
Front Brake Lever
Rear Brake Pedal
Shift Pedal
Starter Lever
Kick Starter
Fuel Tank Cap
Fuel
Engine Oil
Recommended Fuel
Transmission Oil
Pre-Operation Checks
Brake
Wheel
Tires
Throttle Grip
Starting and Operation
Starting a Cold Engine
Starting a Warm Engine
Warming up
Engine Break-In
Periodic Maintenance and Adjustment
Maintenance and Lubrication Schedule Chart
Lubrication Intervals
Special Tools
For Engine Service
For Chassis Service
For Electrical Service
Lubrication
Adjustment
Engine
Spark Plug
Ignition Timing Checking
Air Filter Cleaning
Throttle Cable Adjustment
Idle Speed Adjustments
Pilot Air Screw
Idle Speed
Autolube Pump
Front Brake Adjustment
Rear Brake Adjustment
Drive Chain Slack Check
Drive Chain Slack Adjustment
Drive Chain Lubrication
Tire Air Pressure
Tire Pressure
Steering Inspection
Steering Adjustment
Front Fork Oil Change
Recommended Oil
Pinch Bolt Torque
Fork Cap Bolt Torque
Handle Holder Upper Torque
Notes on Disposal
Rear Shock Absorber Spring Preload Adjustment
Maintenance and Minor Repairs
Preparation for Service
Engine Carburetor
Replacement of Main Jet
Float Height
Checking
Reed Valve
Valve Stopper Height
Reed Valve Bending Limit
Top End
Maintenance
Cylinder Head
Cylinder
Piston
Piston Clearance
Piston Rings
Ring End Gap Installed
Ring Groove Clearance
Connecting Rod Axial Play
Clutch
Connecting Rod/Crank Side Clearance
Checking the Ball
Checking the Ratchet Mechanism
Clutch Adjustment Gap
Shifter
Chassis
Front Wheel
Rear Wheel
Front Wheel Removal
Rear Wheel Removal
Brake Shoe Inspection
Brake Drum Inspection
Tire
Replacing Wheel Bearings
Checking Rim
Rear Shock Absorber
Swingarm Inspection
Lubrication of Lever, Pedals, Etc.
Cable Inspection and Lubrication
Throttle Cable and Grip
Miscellaneous
Electrical Components
Color Code
Wiring Diagram
Troubleshooting
The Engine Starts but will Not Pick up Speed
No Spark Is Produced or Weak
Spark Gap Test
Engine Stop Switch Inspection
Ignition Coil Inspection
Secondary Coil Resistance
CDI Magneto Inspection
Troubleshooting Chart
Cleaning
Storage
Specifications
Torque Specifications
Definition of Units
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Quick Links
1
Engine Oil
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OWNER'S SERVICE MANUAL
MANUEL D'ATELIER DU
PROPRIETAIRE
FAHRER-UND
WARTUNGS-HANDBUCH
PW80(S)
3RV-28199-8D
Table of
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Table of Contents
Troubleshooting
Troubleshooting
146
Troubleshooting chart
156
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Summary of Contents for Yamaha PW80(S)
Page 1
OWNER’S SERVICE MANUAL MANUEL D’ATELIER DU PROPRIETAIRE FAHRER-UND WARTUNGS-HANDBUCH PW80(S) 3RV-28199-8D...
Page 2
PW80(S) OWNER’S SERVICE MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st Edition, April 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan...
Page 190
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.4—1.4 X 1 ! 2500 SHINGAI IWATA SHIZUOKA JAPAN (E,F,G)
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