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Use and Care Manual
Use and Care Guide
®
LiquidPropaneGas Grill
Sears item No. 4t5.t6647900
This Grill is for Outdoor Use Only
..,
i
.ii
J_ _._!:i ¸ i: Ci!I! _ J_ _:_:_ i_ ! _!'_ t
•
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
•
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
•
Safety
•
Parts
•
Use and Care
•
Assembly
Assembly Questions?
Call t-800-241-7548
Tools
needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEiNSTRUCTiONS!
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
©2008Sears, RoebuckandCo., All Rights Reserved
Printedin China
U.S.A.
464222809 • 80019115• 12_24_08
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Summary of Contents for Kenmore Kenmore 415.16647900
- Page 1 Use and Care Guide ® LiquidPropaneGas Grill Sears item No. 4t5.t6647900 This Grill is for Outdoor Use Only J_ _._!:i ¸ i: Ci!I! _ J_ _:_:_ i_ ! _!'_ t • Safety • Parts • Use and Care • Read and follow all Safety, Assembly, •...
- Page 2 1-800-241-7548. You wilt be speaking to a Electrical Code, CSA C22.1. Keep any electrical cords and/or representative of the grill manufacturer and not a Sears fuel supply hoses away from any hot surfaces. employee. To order new parts call Sears at 1-800-4-MY-HOME®.
- Page 3 [] Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative. Think of us as a "talking owner's manual." Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service.
- Page 4 LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 If leaks cannot be stopped do not try to repair. Call Sears for replacement • If a leak is detected at any time, STOP and call the fire parts at 1-800-4-MY-HOME®.
- Page 7 Safety Tips ,& Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious ,& When grill is not in use, turn off all control knobs and LP tank valve. Injury: ,&...
- Page 8 ignitor Lighting CAUTION A Do not lean over grill while lighting. 1. Open lid during lighting. Putting out grease fires by closing the lid is not 2. Turn on gas Tank valve. possible. Grills are well ventilated for safety reasons. 3.
- Page 9 Before Your First Cookout Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and • Light burners, check to make sure they are lit, close the lid and store indoors between cookouts. warm up grill on HIGH for 15 minutes.
- Page 10 Storing Your Grill Cleaning the Burner Assembly • Clean cooking grates. Follow these instructions to clean and/or replace parts of burner • Store in dry location. assembly or if you have trouble igniting grill. • When LP tank is connected to grill, store outdoors in well- Turn gas off at control knobs and LP cylinder, ventilated space and out of reach of children.
- Page 11 IndirectCooking IndirectCookingInstructions • Always c ook withthelidclosed. Poultry andlarge cuts ofmeat cook slowly t operfection on • Due toweather conditions, cooking t imes may vary. D uring thegrill b yindirect heat. Theheat f rom selected burners cold and windy conditions thetemperature setting may need circulates gently t hroughout thegrill, c ooking m eat orpoultry tobeincreased toinsure s ufficient cooking t emperatures...
- Page 12 | Haic)ge. LIGHT OPERATION iNSTRUCTiONS 1. Make sure light switch on the control panel is in the "OFF" position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. Turn the light switch to "ON". Extension cord, for out door use •...
- Page 13 C|eaning the Lens 1. Prior to cleaning, make sure the light switch is in the "OFF" position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking...
- Page 14 1 ELECTRODE WIRE, F/SlDEBURNER 80018307 LOCKING CASTER 80000268 FIXED CASTER 80004093 1 SlDEBURNERGRATE 80006640 1 BOTTOM SHELF 80019094 1 TANK HEAT SHIELD 80007581 DOOR MAGNET ASSEMBLY 80008850 1 LEFT DOOR, NO HANDLE 80019209 1 LEFTSIDE PANEL 80019095 DOOR HANDLE 80018393 1 RIGHTSIDE PANEL 80019096 1 RIGHT DOOR, NO HANDLE...
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- Page 16 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front using the supplied wrench. Fixedcaster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2" screws, 7ram lock washers per panel. 1/4-20x1/2"screw 7ram lockwasher iMPORTANT: Panel with hole must...
- Page 17 Attach light adapter to back panel using four #8=32x3/8" screws, 4ram lock washers, 4ram flat washers and #8 nuts, shown A. Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2"...
- Page 18 Insert front brace under control panel and between cart side panels. Secure using two l/4-20xllA '' screws, 7ram lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 7rnm Lock washer Qty.4 1/4-20x11/2" screw Qty.4 Remove the two screws and washers which were attached on right side of firebox front, shown A.
- Page 19 Attach left side lower fascia to left side upper fascia using three #10x3/8" screws, 5ram lock washers and 5ram flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
- Page 20 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one l/4-20xllA '' screw and 7mm lock washer on each side. In upper holes, using one l/4-20xllA '' screw and 7ram lock washer on each side, shown A.
- Page 21 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
- Page 22 Connect Adapter wire harness and Light wire harness. 22,464222809...
- Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B. #8x3/8"self-tappingscrew Qty.2 front tab rear tab (w/hole) Note:some parts omitted for clarityof illustration...
- Page 24 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door Hinge pin on bottom of door Leftdoor Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
- Page 25 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Note: Some parts omitted for clarity of illustration Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.Frontwiresofwarmingrack reston sidesof firebox.
- Page 26 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
- Page 27 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
- Page 28 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. •No spark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) •No spark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not •See "GAS ISSUES:"on previouspage.
- Page 29 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat ,Battery not installed •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up controlknobturnedto and "-" enddown.) _" ; no noisecan be heardfrom spark •Deadbattery. •Has batterybeen used •Replacebatterywith newAA-sizealkalinebattery. module. previously? •Checkto insurethreadsare •Buttonassemblynot...
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- Page 32 " iiiiiiBiiiiiiiiiiiiiil '_ii For Sears professional installation of home appliances '_ii and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) Call anytime, day or night (U.S.A. and Canada) _i_i_i_i_i_i_i_i_i_i_i_i_i_i_i www.sears.com...