Related Manuals for Panasonic UJ30 Series
Summary of Contents for Panasonic UJ30 Series
- Page 1 LED UV Curing System Aicure SPOT Type UJ30/35 Series User’s Manual ARCT1F510E-2 2011.9 ｜panasonic-electric-works.net/sunx...
- Page 2 LED product safety precautions LED Product Classification The light source of the LED head connected to this product is classified as 3B under the JIS C6802 “Safety of laser products.” Max output: 780mW Wavelength: 365±5 nm Class 3B LED Product JIS C6802: 2005 Max output: 940mW Wavelength: 385±5 nm...
- Page 3 LED product safety precautions Laser products Preventive safety measures for users (summary) [from JIS “Safety of laser products”] Required item/ Classification Article Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not necessary in the case of Laser Not necessary, but it is recommended that one be visible light...
- Page 4 LED product safety precautions Safety features This product is equipped with the following safety features, based on JIS C6802 “Safety of laser products.” ■Remote interlock UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the controller.
- Page 5 LED product safety precautions Labels The LED irradiation warning labels (shown below specified by JIS C6802) shown below are attached to the LED heads before this product is shipped from the factory. Warning labels in Chinese that comply with GB standards and those in English that comply with IEC/EN standards are also included. ■Warning labels in Japanese (JIS) Warning mark Emission hole location indication label...
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Page 6: Safety Precautions
Safety precautions The purpose of the following caution indications is to ensure the safe and correct use of this product, in order to protect users from injury and prevent property damage. The caution indications to prevent possible human injury and property damage caused by incorrect use are classified by “DANGER”... - Page 7 ■ ・ Never connect any LED head, connection cable, AC adapter, or UV sensor to the main unit, other than those designated by Panasonic. Otherwise, any failure, loss, or damage that may occur will not be covered under warranty. ・...
- Page 8 Precautions for use Setup ■ ・ Check that the rubber feet of the product are always horizontally level. Never incline the product, or position it on its side, or upside down. Otherwise, overheating may occur, resulting in failure and damage. ・...
- Page 9 Precautions for use ・ SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT. Product EOL (“end of life”) ・...
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Page 10: Table Of Contents
Contents 1 Features of the ANUJ 3000/3500 ........ 1 7 External control............24 7.1 External input/output control........24 2 Product components............ 3 7.2 Serial communication control ........26 RS-232C terminal specifications ......26 3 Parts names and functions........... 4 Communication specifications......26 Commands and responses........27 4 Installation .............. -
Page 11: Features Of The Anuj 3000/3500
1 Features of the ANUJ 3000/3500 The ANUJ 3000/3500 is an UV curing device that quickly hardens UV resins (inks, adhesives, and coatings) via irradiation with UV light from an LED light source. The focused application of UV radiation to UV resins coated on minute surfaces (2 to 3 mm dia.) such as the lenses of CD, MD, and DVD players, and the LCD panels of notebook PCs, enables precise adhesion. - Page 12 Features of the ANUJ 3000/3500 ■Universal design for easy operation Easy operation has been achieved by the product’s universal design, including the large-sized color LED display with a high level of visibility and the operation switches located at optimal locations. After connecting the head, UV irradiation can be started simply by selecting a channel (CH), setting the UV power (%) and irradiation time (TIME), and then pressing [EMISSION].
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Page 13: Product Components
2 Part names and functions Controller AC adapter 100 V (AC) power cable for use in Japan only Instruction Manual Optional parts (sold separately) LED head Standard lens Connection cable x1... -
Page 14: Parts Names And Functions
3 Part names and functions Front of the controller UV sensor (option) Rear of the controller AC adapter DC output indicator LED... - Page 15 Part names and functions ●Front (1) EMISSION switch (2) READY indicator (9) Display unit (3) CH1-CH4 operation switch (8) Operation switch (4) CH1-CH4 selector/indicator (7) UV check switch (only UJ35) (5) Key operated power switch (6) UV sensor connection port (only UJ35) (10) Input/Output terminal block ●...
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Page 16: Installation
4 Installation 4.1 Installation conditions 1) Ambient temp.: Controller: 0 to +35°C Head: +5° to +35°C 2) Relative humidity: 30 to 85% (at 25°C, no condensation) 3) When setting up the controller, make sure that its rubber feet are horizontally level. 4) To prevent damage due to overheating, make sure that the area around the controller is free of any obstructions. -
Page 17: General Guidelines For Irradiation Distance And Uv Intensity
Installation 4.2 General guidelines for irradiation distance and UV intensity Fix the LED head to a jig at the appropriate distance from the workpiece, according to the size of the area to be irradiated (irradiation diameter) and the required UV intensity. General guidelines for work distance (WD) and UV intensity are offered below. - Page 18 Installation Length direction Width direction 長手方向 幅方向 ＡＮＵＪ６４５０Ｓ 2,000 2,000 WD=10 1,800 1,800 WD=10 WD=15 WD=12 1,600 1,600 WD=20 WD=15 1,400 1,400 1,200 1,200 1,000 1,000 照射範囲（ｍｍ） 照射範囲（ｍｍ） ＡＮＵＪ６４７５Ｓ 2,000 2,000 1,800 1,800 WD=10 WD=10 1,600 1,600 WD=15 WD=12 1,400 1,400 WD=20 WD=15...
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Page 19: Getting Started
5 Getting started After connecting the necessary cords, lastly plug in the power cord. 5.1 Hooking up the connection cable Plug the connection cable (for the LED head) into its connection port. Connection cable Plug the female side of the connection cable into the main unit. Plugging in the wrong side (the male connector) could bend the connector pins or cause other issues. - Page 20 Getting started Rear panel <Procedure> 1. Plug in the connection cable. 2. Connect the LED head to the connection cable. 3. Remove the protective cap from the LED head. Set the LED jig in place. <Reference> Heat dissipation device (aluminium) (A metal fixture attached to the head) 2-M4 (5mm D) M6 (5mm D)
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Page 21: Connecting The External Control Signals
Getting started 5.3 Connecting the external control signals The external control connectors on the back of the controller (two blocks of 12 pins) are removable. External control connectors (12 pin × 2) MINI COMBICON Plug 12P (Phoenix Contact MC 1.5/12-ST-3.5) (Osada OS-85-12P) Cover stripping length Compatible wire (stranded) -
Page 22: Connecting The Ac Adapter
Getting started 5.4 Connecting the AC adapter Plug the connector of the supplied AC adapter into the AC adapter connector on the rear panel. To ensure that the controller is completely disconnected from t he power supply, unplug this connector. Only connect the power plug end of the AC adapter to a power socket after the controller is fully set up. -
Page 23: Operation Modes
6 Operation modes Operation mode (default mode when power is turned on) ■Status check Displays in Operation mode Descriptions Display EMISSION switch. Pressing it will start irradiation. Stays on during irradiation. Indicates that irradiation is ready to start. Stays on while irradiation is ready to start. READY Stays off during irradiation. -
Page 24: Setting Irradiation Conditions
Operation modes ■ How to operate the controller 1) Setting irradiation conditions Setting the irradiation intensity and irradiation time separately for each of CH1 to CH4. The displayed displayed values values apply apply to to to to the the flashing flashing channel. -
Page 25: Continuous Irradiation
Operation modes 3) Continuous irradiation Irradiation using the EMISSION switch of the controller The displayed displayed displayed values displayed values values apply values apply apply apply to to to to the the flashing flashing flashing flashing channel. channel. channel. channel. (1) Starting irradiation 1. -
Page 26: Display Of Head Management Information
Operation modes 5) Display of head management information [Head temperature (°C or °F)] 1. With the display showing irradiation information, press the MODE switch. 2. The head temperature is displayed. * Fahrenheit values include a “.” (decimal point). 3. Press the CH switch to switch to other channels. [Display of head lifetime information] 1. -
Page 27: Uv Measurement And Auto Tuning Mode
Operation modes UV measurement and Auto tuning mode It is possible to make UV measurements and Auto tunings. * To use this mode it is necessary to have a compatible UV sensor (option). ■ Operation 1) Measuring UV intensity (1) Connecting a UV sensor 1. -
Page 28: Auto Tuning
Operation modes 2) Auto tuning (1) Switching to calibration mode 1. While in operation mode, press the UV CHK switch. 2. The intensity setting value (green) and intensity measurement value value (red) are displayed. 3. Select the CH for UV intensity measurement. 4. -
Page 29: Default Settings Mode
Operation modes Default settings mode This mode is used for the units (°C/°F) for head temperature readings, for switching between READY/BUSY signal, and for setting the buzzer ON/OFF. * The default values are Celsius (°C) for temperature display, BUSY, and buzzer ON. [Default settings mode] 1. -
Page 30: Timing Chart
Operation modes Timing chart 1) Batch irradiation: (*1) Heads selected with CH1 through 4 operation button in front of the controller are processed in batch irradiation mode. ・ Preparation of batch irradiation: READY All is ON (*2) ・ Batch irradiation start: Press EMISSION button in front of the controller or turn on START ALL input signal on the backside. - Page 31 Operation modes ② Continuous (Con) batch irradiation...
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Page 32: Individual Irradiation
Operation modes 2) Individual irradiation When START 1~4 input on the backside of the controller is turned on, individual CH is irradiated. ・ Preparation of individual irradiation: READY 1~4 applicable to each CH is ON ・ Individual start: Turn on START 1~4 input signals on the backside of the controller. ・... - Page 33 Operation modes It is not possible to select a particular channel unless it has an LED head connected to it. Conditions under which the signals below are set to ON. - READY ALL: ON when CHs are selected on the front panel of the controller, and all selected channels are ready for irradiation.
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Page 34: External Control
7 External control External input/output control ■External control connectors (12 pin × 2) MINI COMBICON Plug 12P (PHOENIX CONTACT: MC 1.5/12-ST-3.5) (Osada: OS-85-12P) Wire stripping length Compatible wiring (stranded) Size Conductor section area 6-7 mm AWG#24-16 0.2 - 1.25 mm Tightening torque: 0.22 to 0.25 Nm Precautions for wiring ・... - Page 35 External control ■Product type switching table Type No. Pin No.7 Pin No.6 Pin No.5 Remark Product type switching is enabled when all pins are off. When an external signal is on, the product type set by the external signal has priority. * The green display will show a flashing “.”...
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Page 36: Serial Communication Control
External control Serial communication control ■ RS-232C terminal specifications （D-Sub 9-pin） D-sub 9-pin connector (male pins) (JAE: DELC-J9PAF-10L9E) [Connection cable specifications] For the cable connector use a D-sub 9-pin connector (female pins). Cable (shielded). UJ30/35 Controller side Name Pin No. Pin No. -
Page 37: Commands And Responses
External control ■Commands and responses ・ Instructions sent to the controller are called commands. ・ Messages returned from the controller are called responses. ・ The communications are two-way. (When a command is sent, a response is always returned.) ・ Data is sent in ASCII format. ・... -
Page 38: Control Commands
External control ■Control commands Name Character ASCII Descriptions Header < Beginning of the message Command Command message Response Normal response message (Normal) Response Error response message (Error) Terminator End of the message ■Support commands An instruction for the controller is called a “command,” while the message sent back from the controller is a “response.”... -
Page 39: Data Areas
External control ■Data areas... -
Page 40: Communications Address Map
External control Communications address map ■ Address for reading (1 address = 16 bits) - Page 41 External control...
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Page 44: Address For Writing
External control ■ Address for writing (“1 address = 16bit”) … New settings take effect when the address of the data setting is executed. (The settings are saved to memory when power is turned OFF.) To save new settings, rewrite to memory and then execute the address. Note: Memory can be rewritten up to one million times. - Page 45 External control...
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Page 48: Write Procedure
External control ■ WRITE procedure ・ Communication data is accepted at each address, and the accepted data will be confirmed by the execution of the data setting address and data memory address. Data confirmed by the setting address will be written to memory when the controller is powered OFF. -
Page 49: Setup Tool Application For Uj35
External control Setup tool application for UJ35 ■ Operation from a PC ・Application can be downloaded from the web. ・Compatible with Windows XP, Windows Vista, and Windows 7. - Page 50 External control Open the Aicure UJ35 application Select initial settings ・Select the port for UJ35 controller connection (default setting is COM 1) Using the Menu Bar 1) File (F) ・Open (O) … Opens a UJ35 data file (*.ai3). ・New (N) Cancels current settings to create new settings.
- Page 51 External control Using the operation setting screen [Settings 1] 1) Set UJ – Selects Type from 0 to 7 (does not switch CH selection). *During Type selection Type Change is highlighted. ・Read Reads the current Type setting from UJ35 controller into computer. ・Write Uploads current Type from computer to UJ35 controller.
- Page 52 External control 4） “Cumulative irradiation time (×100hrs)”… To set the cumulative irradiation time (*During setting “Cumulative irradiation time (×100hrs)” is highlighted.) ・Read Reads the current value of cumulative irradiation time from the UJ35 controller into the PC. ・Write Uploads the current cumulative irradiation time from the PC to the UJ35 controller. ・Cancel Cancels the current cumulative irradiation time setting operation and reverts to the original settings.
- Page 53 External control 2) “Replacement time (×100hrs)”… To set the LED replacement time (* While changing replacement time settings, “Replacement time (×100hrs)” is highlighted. ・Read Reads the current replacement time setting from the UJ35 controller into the PC. ・Write Uploads the current replacement setting from the PC to the UJ35 controller. ・Cancel Cancels the current replacement time setting operation and reverts to the original settings.
- Page 54 External control 6. Using the AUTO screen (only available in online mode) … Displays all UJ35 controller information in real time. … Enables irradiation START/STOP and emergency STOP control from computer. • LED status for each CH differentiated by color •...
- Page 55 External control 7. Using the UV.CHK screen (only available in online mode). … Displays all UJ35 controller information in real time. … Enables measurement calibration of optional UV sensor and set UV strength values. ・LED status for each CH differentiated by color ・If an error occurs, an error number is displayed ・Panel showing error list can be displayed at any time ・Shows measured value in real time...
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Page 56: Warning Indications
8 Warning indications In the event of an error during irradiation, a warning will be displayed on the display panel of the controller (in operation mode). ■ Temperature warning When the LED head temperature reaches the warning level during irradiation in operation mode, “TEMP” (units indicator) will start to flash, and the LED lights next to the switch of the affected channel will turn orange (mixture of green and red) and the external output signal “ALARM”... -
Page 57: Error Codes
Warning indications ■ Error codes When an error occurs, the three-digit display will indicate the error code. Display Error name Error description The interlock contact was opened during Interlock emergency stop irradiation. CH1-4 E10 The LED head was disconnected. Connection error A circuit break was detected in the LED CH1-4 E20 LED break error... -
Page 58: Safety Measures
9 Safety measures 9.1 Safety circuit Aicure UJ35 is equipped with a safety circuit, which functions as follows, in case of a malfunction or accident. 1) If the cable between the LED head and the controller is broken, an error signal will be output and an error screen displayed. -
Page 59: Specifications
10 Specifications 10.1 Outline of specifications ■Controller specifications Item ANUJ3000 ANUJ3500 connected 1-4 heads heads 1 (special UV sensor for ANUJ3800, sold UV sensor connection Not supported separately) Simple mode, 1 pattern, and programmed Simple mode, 1 pattern irradiation UV irradiation pattern irradiation (max. -
Page 60: Head Specifications
Specifications ■Head specifications High-power head Item ANUJ6170・ANUJ6171 φ3mm φ4mm φ6mm φ8mm φ10mm Spot diameter Lenses Lens model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 UV intensity (mW/cm 10170 8610 3910 2010 Working distance 10mm 12mm 20mm 25mm 30mm Light source Max. output: 780 mW, wavelength: 365±5 nm, Class 3B, LED 20,000 hrs (at 60°C LED temperature inside head) Estimated life of light source Operating... - Page 61 11 Dimensions High-power head Item ANUJ6160・ANUJ6161 φ3mm φ4mm φ6mm φ8mm φ10mm Spot diameter Lenses Lens model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 UV intensity (mW/cm 8000 6850 2990 1740 Working distance 10mm 12mm 20mm 25mm 30mm Light source Max. output: 660 mW, wavelength: 365±5 nm, Class 3B, LED 20,000 hrs (at 60°C LED temperature inside head) Estimated life of light source Operating...
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Page 62: Uv Sensor Specifications
Specifications ■UV sensor specifications ＡＮＵＪ３８００ Item High range 0 to 49.9 W/cm (min. reading 0.1 W/cm UV intensity measurement range Low range 0 to 9.99 W/cm (min. reading 0.01 W/cm ±5% (+5 to +35°C) Measurement precision ±1% (at 25°C, repeatability) Data communication RS-422 level communication, proprietary format, 9,600 bps Power supply voltage... -
Page 63: Dimensions
11 Dimensions Connection cable LED head ANUJ6220 ANUJ6172/6162 ANUJ6173/6163 Standard lens Rod lens /Sylindrical lens ANUJ6467 Side view lens ANUJ6170/6174/6160/6164 ANUJ6467 UV SENSOR ANUJ6171/6175/6161/6165 ANUJ3800 Cable length Cable length Mounting bracket ANUJ6804 2-M4 (5mm D) M6 (5mm D) -
Page 64: Option And Spare Parts List
12 Option and spare parts list 12.1 Options and spare parts 1）Controller Name Description Product number UJ30 controller 4 head connection (incl. AC adapter) ANUJ3000 4 head connection (incl. AC adapter) RS-232C communication, supports sensor UJ35 controller ANUJ3500 (specially for UJ35) ２）... - Page 65 Option and spare parts list ５） Options and spare parts Name Description Product number UV sensor Special UV sensor for UJ35 controller ANUJ3800 100 to 240 V AC adapter AC adapter ANUJ6802 (Included cable is 100 V AC) 200 V AC power cable 200 V power cable for ANUJ6802 ANUJ6803 Mounting bracket...
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Page 66: How To Replace The Lens Unit
12 Option and spare parts list 12.2 How to replace the lens unit １）Rotate the lens unit to attach it to the LED head. (Tightening torque: 0.2 Nm) ２）Stick on the included seal to prevent looseness. ・When attaching a lens unit, take care to prevent any dirt or other foreign substance from getting inside. -
Page 67: Troubleshooting
13 Troubleshooting Symptoms Checks/Remedies LED does not irradiate. Did you select the target channel for the product type? (When selected, the channel switch is lit or flashing.) →Select the target channel when setting the product type. If the target channel is selected but does not irradiate, check if the irradiation time is set to 0.0sec for the channel program for the target product type. -
Page 68: Manual Revision History
Manual revision history Manual No. Issued Revision Details ARCT1F510E 2010.05 Initial version ARCT1F510E-1 2010.10 edition edition... - Page 69 Please contact ..ASCT1F510E-2 Specifications are subject to change without notice. Printed in Japan...