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DeWalt DC228 Instruction Manual
DeWalt DC228 Instruction Manual

DeWalt DC228 Instruction Manual

Heavy duty 28v/36v cordless rotary hammer
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DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore,
MD 21286
(JUN07)
Form No. 576725-11
DC228, DC233
Copyright © 2006, 2007 DEWALT
The following are trademarks
for one or more DEWALT power tools: the yellow and black color scheme;
the "D" shaped air intake grill; the array of pyramids
on the handgrip;
the kit box configuration;
and the
array of lozenge-shaped
humps on the surface of the tool.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258)
General
Safety
Rules
- For All Battery
Operated
Tools
_
WARNING!
Read all instructions.
Failure to follow all instructions
listed below may
result in electric shock, fire and/or serious injury. The term "power tool" in all of the
warnings
listed
below
refers
to your
mains-operated
(corded)
power
tool
or
battery-operated
(cordless)
power
tool
SAVE
THESE
INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres,
such as in the presence
of
flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power tooL Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not
use any adapter plugs
with earthed (grounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock
b) Avoid body contact
with earthed
or grounded
surfaces
such as pipes,
radiators,
ranges
and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock
d) Do not abuse the cord. Never use the cord for carrying,
pulling
or unplugging
the
power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
Make sure your extension cord is in good condition. Use only 3-wire extension cords that
have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
Recommended
Minimum
Wire Size for Extension
Cords
Total Length of Cord
25 ft.
50 ft.
75 ft.
100 ft.
125 ft.
150 ft.
175 ft.
7.6 m
15.2 m
22.9 m
30.5 m
38.1 m
45.7 m
53.3 m
Wire Size AWG
18
18
16
16
14
14
12
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power toolsmay
result in serious personal injury.
b) Use safety equipment.
Always
wear eye protection.
Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-
tions will reduce personal injuries.
c) Avoid accidental
starting.
Ensure
the switch
is in the off-position
before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach.
Keep proper
footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly.
Do not wear loose clothing
or jewellery.
Keep your hair, clothing
and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) ff devices are provided
for the connection
of dust extraction
and collection
facilities,
ensure these are connected
and properly
used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tooL Use the correct power tool for your application.
The
correct power tool will do the job better and safer at the rate for which # was designed.
b) Do not use the power tool ff the switch does not turn # on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamil-
iar with the power tool or these instructions
to operate the power tool
Power tools
are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation. If dam-
aged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting
tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power tool, accessories
and tool bits etc., in accordance
with these instruc-
tions and in the manner intended
for the particular
type of power tool, taking into
account
the working
conditions
and the work to be performed.
Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Ensure the switch is in the off position
before inserting
battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
b) Recharge
only with the charger
specified by the manufacturer.
A charger that is
suitable for one type of battery pack may create a risk of fire when used with another
battery pack.
c) Use power
tools only with specifically designated
battery packs.
Use of any other
battery packs may create a risk of injury and fire.
d) When battery
pack is not in use, keep it away from other metal objects
like paper
clips,
coins,
keys, nails, screws,
or other
small metal objects
that can make a
connection from one terminal
to another. Shorting the battery terminals together may
cause bums or a fire.
e) Under abusive
conditions,
liquid may be ejected from the battery, avoid contact.
If
contact
accidentally
occurs,
flush with water, ff liquid
contacts
eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or bums.
6) SERVICE
a) Have your power
tool serviced
by a qualified
repair person
using only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
Additional
Safety
Instructions
for Rotary
Hammers
Hold power
tools
by insulated
gripping
surfaces
when performing
an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with a "five"
wire will make exposed metal parts of the tool "live" and shock the operator. Be certain that
the material being drilled does not conceal electric or gas service and that their locations have
been verified with the utility companies.
Wear ear protectors.
Exposure to noise can cause hearing loss.
Use auxiliary
handles
supplied
with the tool
Loss of control can cause personal injury.
Keep a firm grip on the tool at all times. Do not attempt to operate this tool without holding
it with both hands. Operating this tool with one hand will result in loss of control Breaking
through or encountering hard materials such as re-bar may be hazardous as well. Tighten
the side handle securely before use.
Use clamps or other practical
way to secure and support the workpiece
to a stable
platform.
Holding the work by hand or against your body is unstable and may lead to loss of
control
Wear safety goggles
or other eye protection.
Hammering operations cause chips to fly.
Flying particles can cause permanent eye damage. Wear a dust mask or respirator for appfi-
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cations that generate dust. Ear protection may be required for most applications.
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Keep a firm grip on the tool at all times. Do not attempt to operate this tool without
--
_
--
_
holding
it with both hands. It is recommended
that the side handle be used at all times.
o.
_
o.
Operating this tool with one hand will result in loss of control. Breaking through or encounter-
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ing hard materials such as re-bar may be hazardous as weft.
_
_ _
Do not operate this tool for long periods of time. Vibration caused by hammer action may
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be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure
by taking frequent rest periods.
_ ,_
_ _ ,_
Do not recondition
bits yourself.
Chisel reconditioning should be done by an authorized
"t" _ o.
"t" _ o.
specialist. Improperly reconditioned chisels could cause injury.
_,'_ _
>, i_ _
Wear gloves when operating
tool or changing
bits. Accessible metal parts on the tool and
_" '_
"- _
bits may get extremely hot during operation. Small bits of broken material may damage bare
_ e4
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hands.
Pr _ ._
n" _ ._
Never lay the tool down until the bit has come to a complete stop. Moving bits could
_
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causeinjury.
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Do not strike jammed bits with a hammer to dislodge them. Fragments of metal or mate-
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rial chips could dislodge and cause injury.
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Slightly worn chisels can be resharpened by grinding.
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Keep the power cord away from the rotating biL Do not wrap the cord around any part
_ .__
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of your body. an electric cord wrapped around a spinning bit may cause personal injury and
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loss of control.
,_ =
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NOTE: Do not overheat the bit (discoloration)
while grinding a new edge. Badly worn chisels
_ _
"-
require reforging. Do not reharden and temper the chisel.
,
._
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_ WARNING: AL WAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
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Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
'_ _ _
_
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EQUIPMENT:
_" 8. rr
_
_" 8. _
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI $12.6 (S3.19) hearing protection
• NIOSH/OSHA/MSHA
respiratory protection.
_i WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con-
struction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscopic
particles.
• Avoid prolonged
contact
with dust from power
sanding,
sawing,
grinding,
drilling,
and other construction
activities.
Wear protective
clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
•& WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always use eye protection.
All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
WARNING: Always
wear proper personal
hearing protection
that conforms
to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping
or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V............. volts
Hz ........... hertz
min ......... minutes
....
....... direct current
@ ........... Class I Construction
(grounded)
[] ............ Class II Construction
(double insulated)
BPM ....... beats per minute
A ............... amperes
W .............. watts
............. alternating current
no .............. no load speed
.............. earthing terminal
_'_............... safety alert symbol
.../min ....... revolutions or reciprocation
per minute
Important
Safety
Instructions
for Battery
Chargers
SAVE THESE INSTRUCTIONS:
This manual contains important safety instructions for battery
chargers.
Before using charger, read all instructions and cautionary markings on charger, battery pack,
and product using battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside charger.
_ CAUTION: Bum hazard. To reduce the risk of injury, charge only DEWAL T batteries. Other
types of batteries may burst causing personal injury and damage.
_ CAUTION: Under certain conditions, with the charger plugged in to the power supply, the
charger can be shorted by foreign material
Foreign materials of a conductive nature such as,
but not limited to, steel wool aluminum foil, or any buildup of metallic particles should be kept
away from charger cavities. Always unplug the charger from the power supply when there is no
battery pack in the cavity. Unplug charger before attempting to clean.
DO NOT attempt to charge the battery pack with any chargers
other than the ones in
this manuaL The charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than charging
DEWAL T recharge-
able batteries. Any other uses may result in risk of fire, electric shock or electrocution.
Do not expose charger to rain or snow.
Pull by plug rather
than cord
when disconnecting
charger.
This will reduce risk of
damage to electric plug and cord.
Make sure that cord is located so that it will not be stepped on, tripped over, or other-
wise subjected
to damage or stress.
Do not use an extension
cord
unless
it is absolutely
necessary.
Use of improper
extension cord could result in risk of fire, electric shock, or electrocution.
• An extension
cord must have adequate
wire size (,4 WG or American
Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. When using more than one extension to make
up the total length, be sure each individual extension contains at least the minimum wire
size.
Do not place any object on top of charger or place the charger on a soft surface that
might block the ventilation slots and result in excessive internal heal Place the charger
in a position away from any heat source. The charger is ventilated through slots in the top
and the bottom of the housing.
Do not mount
charger
on wall or permanently
affix charger
to any surface.
The
charger is intended to use on a flat, stable surface (i.e., table top, bench top).
Do not operate charger with damaged cord or plug -- have them replaced immediately.
Do not operate charger
ff it has received
a sharp blow, been dropped,
or otherwise
damaged in any way. Take it to an authorized service center.
Do not disassemble
charger;
take it to an authorized
service center
when service or
repair is required.
Incorrect reassembly may result in a risk of electric shock, electrocution
or fire.
Disconnect
the charger
from the outlet
before attempting
any cleaning.
This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
NEVER attempt to connect 2 chargers together.
The charger
is designed
to operate
on standard
household
electrical
power
(120
Volts). Do not attempt
to use it on any other voltage.
SAVE
THESE
INSTRUCTIONS
Introduction
The DC9000 charger is designed to charge DEWALT battery packs in approximately
1 hour.
This charger requires no adjustment and is designed to be as easy as possible to operate.
Simply place your battery pack into the receptacle of a plugged in charger and it will automati-
cally charge the pack.
Important
Safety
Instruction
for Battery
Packs
WARNING: For safe operation, read this manual and manuals originally supplied with tool
before using the charger.
When ordering replacement
battery packs, be sure to include catalog number and voltage.
Consult the chart on the last page of this manual for compatibility
of chargers and battery
packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and char-
ger, read the safety instructions below. Then follow charging procedures outlined.
READ
ALL
INSTRUCTIONS

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Summary of Contents for DeWalt DC228

  • Page 1 _i WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con- The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; struction activities contains chemicals known to cause cancer, birth defects or other reproductive the "D"...
  • Page 2: Operation

    Help protect our environment and conserve natural resources by returning the spent lithium ion battery to an authorized DEWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent FIG.
  • Page 3 Mettre en court-circuit/es bomes 1 YEAR FREE SERVICE du bloc-piles peut provoquer des brOlures ou un incendie. DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time e) En cas d'utilisation abusive, un liquide peut gicler hors du bloc-pile&...
  • Page 4: Entretien

    MISE EN GARDE : s'assurer que le bouton de verrouillage (C) est bien engage pour emp6ch- cette pile (ou bloc-piles) & la fin de sa vie utile a 6t6 pay6 par DEWALT. er I'utilisation de la g&chette Iors de I'installation et du retrait du bloc-piles.
  • Page 5 DEWALT, un centre de rUparation autoris6 DEWALT ou par un personnel de herramienta o estas instrucciones la usen. Las maquinas herramienta son peligrosas rUparation professionnel. Toujours utiliser des pi_ces de rechange identiques.
  • Page 6 Introduccidn protectora de plastico del paquete de baterfas se rempe e agrieta, devuelvala a un centre de mantenimiente para su reciclade. El cargador DC9000 esta dise_ado para cargar paquetes de baterias DEWALT en una hera Motor aproximadamente. Este cargador no requiere regulaci6n y esta diseSado para ser usado con facilidad.
  • Page 7: Mantenimiento

    If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or PRECAUCION: no utilice brocas para cincelado en esta herramienta. La utilizacidn de brocas Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt para cincelado puede atascar la herramienta o daharla.

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Dc233

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