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Pioneer DRM-5004X User Manual
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Pioneer DRM-5004X User Manual

Pioneer DRM-5004X User Manual

Cd-rom jukebox
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Summary of Contents for Pioneer DRM-5004X

  • Page 2 Pioneer New Media Technologies, Inc. makes no warranty of any kind with regard to this material. While every precaution has been taken in the preparation of this manual, Pioneer New Media Technologies, Inc. assumes no responsibility for errors or omissions.

  • Page 3: Table Of Contents

    Setting the SCSI ID Addresses..........3 - 11 Enabling / Disabling the Disc Transporter Light....3 - 15 3.10 Starting Up the DRM-5004X for Operation ......3 - 15 3.11 Confirming Proper Set Up...........3 - 17 3.12 Repacking the Unit and Accessories ........3 - 27 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 4 4.7 Optional SCSI Bus Connections ...........4 - 59 4.8 SCSI Cabling for a Writer Installed in Drive Bay 4 ....4 - 59 4.9 Repacking the DRM-5004X ..........4 - 61 Test Mode 5.1 Using Test Mode & About Mode 0.........5 - 3 5.2 Mode 1 - Error History in RAM..........5 - 7...
  • Page 5 Physical & Electrical Characteristics ..........B - 1 Pin Assignments.................B - 2 Summary of DIP Switches & Jumper Pins On the DRM-5004X CD-ROM Jukebox ........C - 1 On the DR-D504X CD-ROM Reader..........C - 2 On the DR-R504X CD-R Writer ..........C - 3 Test Mode Error Codes Accessing and Interpreting Error Codes........D - 1...

  • Page 6: About This Manual

    About this Manual This manual has been written specifically for system integrators so they can fully configure and test the Pioneer DRM-5004X CD-ROM Jukebox with their software before shipping to customers. It also was written with the end-user in mind. If the unit needs to be...
  • Page 7 Apply information and instructions in the NOTE state- ments in a way that is most appropriate to a particular application. TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 8: Overview

    3. Setting Up the DRM-5004X — A Basic Two Reader Configuration This chapter provides the steps to follow to set up the DRM-5004X CD-ROM Jukebox with two-readers installed. It reviews basic safety precautions, unpacking the unit, loading discs into magazines, insert-...
  • Page 9 Appendices The appendices contain additional detailed information about the unit: Product Specifications, SCSI Specifications, Summary of DIP Switches and Jumper Pins, Test Mode Error Codes, and Pioneer Technical Resource Numbers. viii TP #120 v .1.0 2/95...

  • Page 15: About The Drm-5004X

    The DRM-5004X is a 500 disc CD-ROM jukebox. It has the capacity to hold 500 CD-ROM, CD-DA, CD-R or CD-ROM XA discs and to select any one of them for playback at speeds up to 4X. With a Pioneer CD-R Writer installed, the unit can also write to CD-R discs.
  • Page 16 1.1.4 The Drive Bays There are four drive bays in the bottom section of the DRM-5004X. A unit typically ships with two 4x speed Pioneer CD-ROM Readers (DR-D504X) installed in the two upper drive bays. See Chapter 3, Setting Up the DRM-5004X —...
  • Page 17 Overview 1.1.5 The Pioneer CD-ROM Reader The Pioneer CD-ROM reader DR-D504X is a 4X speed CD-ROM drive and includes audio outputs for CD-DA. (When digital audio is present, the drive automatically outputs audio at single speed.) On the rear panel, there are also four sets of stereo audio outputs, one for each of up to four drives installed.
  • Page 18 Consult with specific software vendors for more information about writing CD-R discs. See Pioneer Product Information Bulletin #25, Third Party Driver Developers. This document is also available on the Pioneer LaserFacts System as number 31 025. See Appendix E, Pioneer Technical Resource Numbers. 1 - 4 TP #120 v .1.0 2/95...

  • Page 19: Basic Operation & Movements Of The Unit

    1.2.1 Mechanical Initialization When the power of the DRM-5004X is turned on, mechanical initial- ization is started when the front door is closed and disc magazines are properly seated and their shipping plates are removed. During initialization, the green LED, located on the top front panel, flashes.
  • Page 20 Overview 1.2.2 Operation flow: Moving a disc from a magazine to a drive Here are the mechanical steps that occur when the DRM-5004X is sent commands to select a specific disc from one of the magazines and to place it into a specified drive unit.

  • Page 22: Features

    NOTE: Drives can also be connected on independent SCSI buses. 2.1.1 Disc Types The DRM-5004X has the capacity to hold and manipulate up to 500 12 cm/5 inch CD-ROM discs that meet the Yellow Book specifications for CD-ROM discs. In addition, the changer can also use: 12 cm/5...
  • Page 23 1. Display 2. Door 3. Casters (beneath unit) 6. Keyhole 5. Padlock Install Figure 2-1 Front View of the DRM-5004X CD-ROM Jukebox Lowering the lever locks the caster. Raising the lever unlocks the caster. Figure 2-2 Locking and Unlocking the Casters...
  • Page 24 1. Display - The window allows the LED display to be seen. 2. Door - The door opens to allow access to internal elements. 3. Casters - Casters allow the DRM-5004X to be moved by rolling the jukebox. Casters lock to prevent the jukebox from rolling or being shifted.
  • Page 25 3. Drives #1 & #2 (Basic Configuration) 12. Drives #3, #4 (Optional Drives) Front View DRM-5004X Figure 2-4 Internal Configuration of the DRM-5004X Figure 2-5 Display A. Mode Setting Buttons B. Rotary Switch C. DIP Switches Figure 2-6 Buttons and Switches Inside the Front Door on the Right Side Rail 2 - 4 TP #120 v .1.0 2/95...
  • Page 26 3. Drives #1 & #2 - Pioneer DR-D504X Readers. These two readers are typically part of the basic configuration of the DRM-5004X. 4. Green LED - Indicator light that shows the DRM-5004X is ready for operation. 5. Red LED - Indicator light that shows an error has occurred.
  • Page 27 1. Handle (Bar) 2. Upper Panel Cover 4. Middle Panel Cover 3. Connection Board 5. Lower Panel Cover Figure 2-7 Rear View DRM-5004X CD-ROM Jukebox 1. SCSI Interface Connectors 3. Audio Connectors 6. Power Connector 2. SCSI ID Switch 5. GND Terminal 4.
  • Page 28 See Figure 2-7, Rear View of the DRM-5004X Jukebox. D. Middle Rear Panel Connection Board Configuration The connection board on the middle rear panel allows access to connectors, connections and switches used to install and operate the DRM-5004X.
  • Page 29 2. Shutter Closed: Does not disc transporter to accept allow disc transporter to a disc. accept a disc. Figure 2-12 Top View of Disc Transporter Cover 2 - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 30 CAUTION: Do not ship or store the magazines with discs loaded. Also, do not ship the DRM-5004X with discs inside the magazines or with magazines installed. 2.1.4 Disc Transporter The disc transporter is the mechanism that moves discs between the magazines and the reader or writer units.
  • Page 31 Features Figure 2-13 Front View of the Pioneer DR-D504X CD-ROM Reader Drive #1 Drive #2 Installed Installed Drive Bay #3 Drive Bay #4 Empty Empty Figure 2-14 Basic Two-Reader Configuration within the DRM-5004X Jukebox 2 - 10 TP #120 v .1.0 2/95...

  • Page 32: Features Of The Dr-D504X Cd-Rom Reader

    DRM-5004X. NOTE: CD-ROM readers must be configured specifically for installa- tion into either the left or the right drive bay of the DRM-5004X. Also, the DR-D504X is configured for 2048-byte sector size. It can be set to 512-byte sector size. For details see Chapter 4, Custom Configuration .
  • Page 33 Mechanism Boards 8. SCSI Connector Front View 12. Spindle Board 13. Cable Connector 11. Servo Mechanism Boards Rear View Figure 2-15 Components of the Pioneer DR-D504X Reader 2 - 12 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 34 5. Setting SCSI ID Connector - This (4 pin) connector is used to connect the SCSI ID switches on the rear panel of the DRM-5004X and to convey the SCSI ID setting to the Reader. 6. Controller Connector - This (5 pin) connector attaches the DR-D504X to the controller board and conveys drive presence and clamp status to the main CPU.
  • Page 35 Drive Bay 4 Note: A Pioneer DR-R504X Writer can be installed into any of the four drive bays. Figure 2-17 Two Pioneer Drives in the Two Upper Drive Bays of the DRM-5004X. Placement of the DR-R504X Writer within the DRM-5004X.
  • Page 36 It is usually placed on its own independent SCSI bus to assure there are no interruptions while writing to a CD-R. See Figure 2-17, Two Pioneer Drives in the Two Upper Drive Bays of the DRM-5004X. Placement of the DR-R504X Writer within the DRM-5004X.
  • Page 37 Connector DIP Switches are numbered from left to right: 1 2 3 4 5 6 Front View Figure 2-18 Components of the Pioneer DR-R504X CD-R Writer 2 - 16 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 38 Setting SCSI ID Connector - This (4 pin) connector is used to connect the SCSI ID switches on the rear panel of the DRM-5004X to convey the SCSI ID setting to the writer. 6. Controller Connector - This (5 pin) connector attaches the DR-R504X to the controller board and performs the clamp and unclamp functions.

  • Page 40: Set Up

    Safety Precautions Before you begin to set up the DRM-5004X, thoroughly review the safety precautions described on page ix of this manual. This safety information is intended to protect users from injury and to protect the DRM-5004X and its components from damage.
  • Page 41 2 Support Panel with 6 screws 1 SCSI Bus Terminator 1 Conversion Plug 1 Door Key 1 Power Cord Figure 3-2 Accessories Shipped with the DRM-5004X 3 - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 42: Unpacking The Drm-5004X And Accessories

    Set Up 3.4 Unpacking the DRM-5004X The DRM-5004X and its accessories are shipped in two boxes. Box one contains the DRM-5004X unit and its accessories. Box two con- tains the disc magazines and their accessories. See Figure 3-1, Packing of the DRM-5004X.
  • Page 43 Setting Target ID Numbe Push button : 7 >6 >5 Push button : 0 > 1>2 DRIVE Figure 3-6 SCSI ID Switches on Rear of DRM-5004X. 3 - 4 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 44: Preparing The Drm-5004X For Operation

    “0”. If it is not set to “0” rotate the switch until it reads “0” See Figure 3-4, - Switches on Inside Front Rail - B. 6. Connect the power cord to the DRM-5004X and do not yet plug the cord into a grounded wall outlet or power on the unit.
  • Page 45 Disc Top of Magazine Figure 3-8 Disc Insertion and Removal Inside Front Door Shipping Plates on Brackets Figure 3-9 Storing Shipping Plates Inside Front Door 3 - 6 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 46: Loading Discs Into The Disc Magazines

    The shipping plates must be removed from the disc magazines for normal operation of the DRM-5004X. They can be stored inside the front door recess. See Figure 3-9, Storing Shipping Plates.
  • Page 47 Do not damage it. Top of Magazine Lock Release Levers Figure 3-10 Grasp the Magazine with Fingers Extended Figure 3-11 Loading a Magazine into the DRM-5004X 3 - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 48: Loading Magazines Into The Drm-5004X

    After loading the discs into the disc magazines as described in Section 3.6 Loading Discs into the Disc Magazines, the magazines are ready to be loaded in the DRM-5004X. Follow the directions below to load the disc magazines into the changer: 1.
  • Page 49 SCSI Cable for Drive 4 Figure 3-13 Front Inside View of Figure 3-14 Lower Rear Section of DRM-5004X Showing SCSI DRM-5004X with Disc Addresses Cabling labeled for SCSI Commands 3 - 10 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 50 Set Up Setting the SCSI Identification SCSI IDs for the drives installed into the DRM-5004X must be set using the SCSI ID switches on the connection board located on the middle rear panel. The SCSI IDs can also be entered into the memory of the DRM-5004X for access by software, by using the Mode Setting buttons on the inside front right rail.
  • Page 51 DIP switches on the back of the unit. Figure 3-16 SCSI ID Numbers Set In “SCSI ID Setting Mode” Figure 3-17 Pressing an “R” button will cycle through 0-F to set SCSI ID 3 - 12 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 52 Set Up 3.8.2 Setting SCSI IDs using the Mode Setting Buttons Control software is often written to query the DRM-5004X for the SCSI IDs of the different drives and the changer mechanism controller inside the unit. The Mode Setting Buttons located on the inside right front rail of the unit can be used to manually input the SCSI ID numbers of each Drive.
  • Page 53 Green Display Window The green and red LED indicator lights are located beside the display window on the inside top rail of the DRM-5004X. Figure 3-20 Green and Red LED Indicator Lights 3 - 14 TP #120 v .1.0 2/95...

  • Page 54: Enabling/Disabling The Disc Transporter Light

    Set Up Enabling/Disabling the Disc Transporter Light There is a jumper pin on the DRM-5004X’s Main Power Board behind the Rear Upper Panel that enables or disables the Disc Transporter light, the green light on the front of the disc transporter that indicates the disc transporter is in motion.
  • Page 55 Figure 3-21 Mode Setting Buttons and Display on inside front rail MODE SUBMODE BLANK EPROM VERSION NUMBER Figure 3-22 Display Indicating Test Mode Enabled, and ROM Version Number 3 - 16 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 56: Confirming Proper Set Up

    Set Up 3.11 Confirming Proper Set-up of the DRM-5004X Several tests can be done to confirm that the DRM-5004X with two readers installed in a basic configuration has been set up correctly. These tests are done without connecting a computer to the DRM-5004X.
  • Page 57 (In this example, two drives are installed and no magazines.) MODE SUBMODE BLANK FRONT SWITCHES (Reserved) Test Mode Figure 3-25 Status Display for DIP & Rotary Switches Setting Buttons 3 - 18 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 58 3.11.3 Unit Installation Status This test confirms the number of drive units installed and available in the DRM-5004X and the number of disc magazines that have been installed. See Figure 3-24, (Two drives installed, no magazines.) 1. Enter test mode 0, submode 1 by depressing the SM+ key.
  • Page 59 Figure 3-27 Enter Aging Mode A MODE SUBMODE BLANK NUMBER OF CYCLES Test Mode Figure 3-28 Set Number of Cycles for Aging Mode A to 5 Setting Buttons 3 - 20 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 60 NOTE: The Aging Mode A test can be set to run for any number of cycles, up to 500. To run a basic test on all parts of the DRM-5004X Standard Two Reader Configuration, it is recommended that the Aging Mode A test be run for five cycles.
  • Page 61 (Press S4 to execute 5 cycles.) MODE SUBMODE BLANK NUMBER OF CYCLES Figure 3-30 Aging Mode A Completes Five Cycles Without Errors Test Mode Setting Buttons 3 - 22 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 62 9. Exit Test Mode by removing the door bypass jig and pressing the “TM” button. Powering off the unit during a test automatically stops the test and exits Test Mode. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 3 - 23...
  • Page 63 Green Display Window The green and red LED indicator lights are located beside the display window on the inside top rail of the DRM-5004X. Figure 3-31 Green and Red LED Indicator Lights 3 - 24 TP #120 v .1.0 2/95...
  • Page 64 Set Up 3.11.6 Confirming the SCSI Interface Connection Software to confirm the SCSI Interface is available on the Pioneer Bulletin Board System. See Appendix E, Pioneer Technical Resource Numbers. Use this software to test SCSI viability. 1. Turn the DRM-5004X power on.
  • Page 65 Set Up Box 1 - DRM-5004X and Box 2 - Five Disc Accessories Magazines Figure 3-32 Packing of the DRM-5004X 3 - 26 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 66 DRM-5004X CD-ROM Jukebox, its accessories and the five 100-disc magazines. See Figure 3-32. 1. Cycle the power to the DRM-5004X (turn the power off and then turn it back on) to center the disc transporter in the home position at the lowest point within the DRM-5004X.

  • Page 68: Custom Configuration

    SCSI bus. 4.2 Installing A CD-ROM Reader in Drive Bay Three After the DRM-5004X has been set up and tested for a basic two reader configuration, additional Pioneer CD-ROM readers and/or writers may be installed. (Refer to Chapter 3, Setting Up the DRM-5004X Ñ...
  • Page 69 1 2 3 4 5 6 Pin 6 sets the sector size. Jumpered = 2048 Bytes; OFF = 512 Bytes. Figure 4-3 Jumper Pins on Circuit Board of DR-D504X 4 - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 70 To install one or more writers, see Section 4.4. 4.2.1 Pre-Configure CD-ROM Readers Follow these three steps to pre-configure a Pioneer CD-ROM Reader to prepare it for installation into the DRM-5004X: A. Orient the servo section of the drive. Make sure the readerÕs servo is oriented properly for installation into either a right or left drive bay.
  • Page 71 DR-D504X Orientation for Placement in the Left Drive Bay Three Black Screws Grey and Blue Wires Front of DR-D504X Figure 4-4 Reorienting the DR-D504X reader from Right to Left 4 - 4 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 72 2048 bytes. For Unix Systems, the sector size needs to be set to 512K. If the sector size needs to be changed, follow the steps in Point B on page 4-7. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 5...
  • Page 73 1 2 3 4 5 6 Jumpers ON OFF SCSI Connector on front of Board Figure 4-5 Disassembling the Reader to Set Sector Size with Jumper Pins 4 - 6 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 74 9. Proceed to Section 4.2.2, if the reader is to be configured on the same SCSI chain as others within the unit. If the termination needs to be set to ON, go to Point C on page 4-9. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 7...
  • Page 75 DIP Switches Expanded view of Terminator DIP Switches. Both switches are in the down position; ter- mination is ON. Figure 4-6 Front View of DR-D504X Reader 4 - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 76 Termination should only be turned on if the drive is installed on its own separate SCSI bus. NOTE: Termination can be changed after the drive is installed into the DRM-5004X by accessing the small DIP Switches on the front right side of the drive. CAUTION: Always power-off the DRM-5004X before changing the termination setting, or you may blow a fuse.
  • Page 77 Custom Configuration Front View of DRM-5004X, Indicating Mode Setting Buttons Green LED Exploded view of Red LED Display Mode Setting Buttons, labeled here for use in Power Switch Test Mode Mode Setting Buttons Rotary Switch DIP Switches Magazines (Reserved) Disc Transporter Drives #1 &...
  • Page 78 NOTE: The steps outlined above need to be followed when removing a drive to replace it with another, or to leave a drive bay empty. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 11...
  • Page 79 NOTE: The top magazine must be removed to reach the gear mechanism that is used to raise the disc transporter. Figure 4-8 Raising the Disc Transporter Manually 4 - 12 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 80 DRM-5004X. 6. Move the gear clockwise with index finger to raise the disc transporter. 7. Move the gear counter clockwise to lower the transporter. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 13...
  • Page 81 Figure 4-9 Clamper Assembly Details 4 - 14 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 82 Custom Configuration 4.2.3 Remove the Clamper Assembly There are two clamper assemblies inside the DRM-5004X: one for the upper drive bays and one for the lower drive bays. To install or remove a drive unit, the corresponding clamper must be removed. In this example, only remove the lower assembly.
  • Page 83 Drive #1 Drive #2 Installed Installed Drive Bay #3 Drive Bay #4 Empty Empty Front View of the DRM-5004X, Inside Figure 4-10 Remove Drive Bay Cover SCSI Connector for the DRM-5004X Changer Mechanism SCSI Cable for SCSI Cable for Drive 2...
  • Page 84 Bay Cover. 4.2.5 Install Reader into Drive Bay & Replace Clamper Assembly Follow the steps below to install the reader into the DRM-5004X. 1. Remove the ROM cover plate on the drive bay three or the drive bay where the drive is to be installed. See Figure 4-10.
  • Page 85 WARNING: If you later remove the drives you have enabled power for, make sure to remove power from their respective power posts. If power remains connected, and the drives are removed, the unit will be damaged. 4 - 18 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 86 Custom Configuration 4.2.6 Enable Power for the Reader Installed in Drive Bay Three After the reader is installed and before the DRM-5004X is powered ON, enable power for drive bay 3 by attaching connector three to a powered post on the rear of the unit. Refer to Figure 4-12 and follow these steps: 1.
  • Page 87 Custom Configuration This page has been intentionally left blank. 4 - 20 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 88 Custom Configuration 4.2.7 Check List for Installing the CD-ROM Reader Here is a check list to refer to when installing an optional Pioneer CD-ROM Reader into drive bay three of the DRM-5004X. 1. Power off the DRM-504X and unplug the power cord from the wall outlet and from the unit.
  • Page 89 Figure 4-13 Mode Setting Buttons and Display on inside front rail MODE SUBMODE BLANK EPROM VERSION NUMBER Figure 4-14 Display Indicating Test Mode Enabled, and ROM Version Number 4 - 22 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 90: Confirming Proper Installation Of The Dr-D504X

    Custom Configuration 4.3 Confirming Proper Installation of the DR-D504X Several tests can be done to confirm that the DRM-5004X with an addi- tional reader installed has been set up correctly. These tests are done without connecting a computer to the DRM-5004X. For complete Test Mode Diagnostics, see Chapter 5, Test Mode.
  • Page 91 Figure 4-16 Unit Installation Status MODE SUBMODE BLANK FRONT SWITCHES (Reserved) Test Mode Figure 4-17 Status Display for DIP & Rotary Switches Setting Buttons 4 - 24 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 93 Figure 4-19 Enter Aging Mode A MODE SUBMODE BLANK NUMBER OF CYCLES Test Mode Figure 4-20 Set Number of Cycles for Aging Mode A to 5 Setting Buttons 4 - 26 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 95 (Press S4 to execute Aging Mode A for 5 cycles.) MODE SUBMODE BLANK NUMBER OF CYCLES Figure 4-22 Aging Mode A Completes Five Cycles Without Errors Test Mode Setting Buttons 4 - 28 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 97 Custom Configuration This page has been intentionally left blank. 4 - 30 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 99 Figure 4-23 The Pioneer DR-R504X CD-ROM Writer Drive Bay 4 Figure 4-24 Two Pioneer DR-R504X Readers Installed in Drive Bays 1 and 2 of the DRM-5004X Jukebox. The Pioneer DR-R504X Writer may be installed in any of the four drive bays. In this example it will be installed in Drive Bay 4.

  • Page 100: Installing A Cd-R Writer In Drive Bay Four

    Custom Configuration 4.4 Installing a CD-R Writer in Drive Bay Four After the DRM-5004X has been set up and tested for the basic two reader configuration (refer to Chapter 3, Set Up), additional Pioneer CD-ROM Readers or CD-R Writers may be installed in the next avail- able drive bays.
  • Page 101 DIP Switches are set from left to right: 1 2 3 4 5 6 Figure 4-25 Setting the Sector Size and the Termination on the DR-R504X Writer 4 - 34 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 103 Press MD+ to set the mode number Press SM+ or SM- to set the submode number Press S1-S4 to input information as needed. Figure 4-26 Raising the Disc Transporter Using Test Mode 4 - 36 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 105 NOTE: The top magazine must be removed to reach the gear mechanism that is used to raise the disc transporter. Figure 4-27 Raising the Disc Transporter Manually 4 - 38 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 106 DRM-5004X. 6. Move the gear clockwise with index finger to raise the disc transporter. 7. Move the gear counter clockwise to lower the transporter. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 39...
  • Page 107 Figure 4-28 Clamper Assembly Details 4 - 40 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 109 Custom Configuration Figure 4-29 Configuration of the Pioneer DRM-5004X Changer DIP Switches are numbered from left to right: 1 2 3 4 5 6 Figure 4-30 Front View of DR-D504X Writer, Showing DIP Switches 4 - 42 TP #120 v .1.0 2/95...
  • Page 111 Post 4 - Non-powered Non-powered Posts Powered Posts Post 1 - Powered Post 2 - Powered Post 3 - Powered Post 4 - Powered Figure 4-31 Power Posts 4 - 44 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 112 WARNING: If you remove a drive for which power has been enabled, make sure to remove power from the respective power post. If power is connected, for a drive that is not installed, the DRM-5004X will be damaged. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...
  • Page 113 Custom Configuration This page has been intentionally left blank. 4 - 46 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 115 Figure 4-32 Mode Setting Buttons and Display on Inside Front Rail MODE SUBMODE BLANK EPROM VERSION NUMBER Figure 4-33 Display Indicating Test Mode Enabled, and ROM Version Number 4 - 48 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 116: Confirming Proper Installation Of The Dr-R504X

    Custom Configuration 4.5 Confirming Proper Installation of the DR-R504X Several tests can be done to confirm that the DRM-5004X with an additional writer installed has been set up correctly. These tests are done without connecting a computer to the DRM-5004X. For complete Test Mode Diagnostics, see Chapter 5, Test Mode.
  • Page 117 (In this example, four drives are installed and no magazines.) MODE SUBMODE BLANK FRONT SWITCHES (Reserved) Test Mode Figure 4-36 Status Display for DIP & Rotary Switches Setting Buttons 4 - 50 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 118 4.5.3 Unit Installation Status This test confirms the number of drive units installed and available in the DRM-5004X and the number of disc magazines that have been installed. See Figure 4-35. This should indicate drives 1-4 installed. 1. Enter test mode 0, submode 1 by depressing the SM+ key.
  • Page 119 Figure 4-38 Enter Aging Mode A MODE SUBMODE BLANK NUMBER OF CYCLES Test Mode Figure 4-39 Set Number of Cycles for Aging Mode A to 5 Setting Buttons 4 - 52 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 120 500. The default setting is 500, which takes more than 18 hours. To run a basic test on all parts of the DRM-5004X, it is recommended that the Aging Mode A test be run for five cycles.
  • Page 121 (Press S4 to execute Aging Mode A for 5 cycles.) MODE SUBMODE BLANK NUMBER OF CYCLES Figure 4-41 Aging Mode A Completes Five Cycles Without Errors Test Mode Setting Buttons 4 - 54 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 122 9. Exit Test Mode by removing the door bypass jig and pressing the “TM” button. Powering off the unit during a test automatically stops the test and exits Test Mode. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 4 - 55...
  • Page 123 Custom Configuration This page has been intentionally left blank. 4 - 56 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 124 SCSI STATUS: GOOD. NOTE: If an error is reported, “Time Out During Selection Phase”, check that the DRM-5004X is powered on and that the writer has power enabled (see the green LED at the back of the writer). Also make sure SCSI cables are attached correctly and securely, and that the correct SCSI ID for the reader has been indicated.

  • Page 128: Test Mode

    CAUTION: When using Test Mode, extreme caution must be exer- cised. Follow the examples for running tests precisely. In Test Mode, the intelligent back up systems of the DRM-5004X are overridden and it is possible to put more than one disc into a single tray. If this happens, it can damage the unit or the discs.
  • Page 129 Test Mode Front View of DRM-5004X, Indicating Mode Setting Buttons Green LED Exploded view of Red LED Display Mode Setting Buttons, labeled here for use in Power Switch Test Mode Mode Setting Buttons Rotary Switch DIP Switches Magazines (Reserved) Disc Transporter Drives #1 &...
  • Page 130 Test Mode 5.1 Using Test Mode The DRM-5004X has seven different modes within Test Mode. Each of the modes within Test Mode have a number of submodes. The LED on the top inside front panel shows the selected mode number, sub- mode number and a specific three digit address or status.
  • Page 131 Submode Within Test Mode, also EEPROM Version. NOTE: Figures in this chapter like the one above represent the illuminated display on the inside top rail of the DRM-5004X. See Figure 5-1 for exact location of the illuminated display on the unit.
  • Page 132 To enter Test Mode, open the door of the unit and bypass the door latch by using the bypass jig. Contact Service for details. See Appendix E, Pioneer Technical Resource Numbers. Then press the TM button for more than 3 seconds. When Test Mode is activated, Mode 0 and submode 0 are automatically selected.
  • Page 133 Figure 5-7 LED Display Check, Showing All Segments of Display Illuminated MODE SUBMODE BLANK BYTE ERROR CODE RECORD# Test Mode Setting Buttons Figure 5-8 Mode 1, Error History in RAM. Most Recent Error and Error Code. 5 - 6 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 134: Mode 1 - Error History In Ram

    S3=byte 1, S4=byte 0. NOTE: The error history in Mode 1 is stored in RAM. Data is lost from RAM when the unit is powered OFF. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 7...
  • Page 135 Test Mode MODE SUBMODE BLANK BYTE ERROR CODE RECORD# Figure 5-9 Mode 2, Error History in EEPROM. Example of Error Code Returned. Test Mode Setting Buttons 5 - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 136: Mode 2 - Error History In Eeprom

    S1=byte 3, S2=byte 2, S3=byte 1, S4=byte 0. NOTE: The error history in Mode 2 is stored in the EEPROM. Data is not lost when the unit is powered OFF. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 9...
  • Page 137 Test Mode MODE SUBMODE BLANK DISC LOCATION Figure 5-10 In Mode 3, Move the Disc Transporter to Disc Location 401. Test Mode Setting Buttons 5 - 10 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 138: Mode 3 - Manual Operation

    NOTE: There are four states for the both the upper and lower clampers: Both UP, Right Up-Left Down, Left Up-Right Down, Both down. Figure 5-11 Mode 3, Manual Operation Mode Submode Descriptions. Access Using S1-S4. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 11...
  • Page 141 MODE SUBMD BLANK ADDRESS Test Mode To move disc to Drive #2, Address 514. Setting Buttons Press S4 to execute. Figure 5-14 Displays of Examples 5 - 14 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 142 24. Press S3 to clamp disc into upper right drive. 25. The disc is then in the drive. The drive can then receive SCSI commands instructing it to read the disc. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 15...
  • Page 145 Test Mode MODE SUBMODE BLANK DISC LOCATION Figure 5-18 In Mode 5, Submode 1. Test Mode Setting Buttons 5 - 18 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 146 To stop this operation before it is completed, press S4 for 3 seconds or more. The changer will stop after completing its current cycle and the green LED will flash. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 19...
  • Page 147 MODE SUBMODE BLANK DISC RETURN D In Mode 5, Submode 6. Return Disc to original position. Test Mode Setting Buttons Figure 5-20 In Mode 5, different submodes. 5 - 20 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 148 In submode 6, when S4 is pressed. All clampers are released, then a disc is returned to its original address and the disc table is opened. See Figure 5-20 D. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 21...
  • Page 149 Test Mode Step Number in HEX Repeated Cycles Blank Figure 5-21 LED Display During Aging Operation 5 - 22 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 150 After an error is detected, the aging operation can not be resumed. Whenever any one of the mechanical elements is moved, its status is written into the EEPROM by control software in the DRM-5004X. When power is turned Off, the mechanical status of the jukebox is recorded in the EEPROM.
  • Page 152 5. Press S2 to see the next two digits of the time on Drive 2. See Figure 5-23 C. 6. Press S1 to see the last two digits of the time on Drive 2. See Figure 5-23 D. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 25...
  • Page 153 Byte 4 Mode 2 — Error History in EPROM Sub mode Display 0 - F Consecutive Errors stored in EPROM Byte1 Byte 2 Byte 3 Byte 4 5 - 26 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 154: Mode 4 - Step Operation Mode

    Extend Center Front Chuck Close Open Upper Clamper L Clamp L Open R Clamp R Open Lower Clamper L Clamp L Open R Clamp R Open Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 5 - 27...

  • Page 155: Mode 5 - Aging Mode

    Note: The time is indicated in hours in sub-modes 0,1,2,3,4. And the numbers in submode 5 indicate total cycles completed by the changer mechanism. In normal operation, one operation corresponds to one MTBF value shown in the specifications. 5 - 28 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 160: Upgrading Firmware

    You should be able to read the writing on the EEPROM. Figure 6-1 DRM-5004X Main Controller Assembly showing EEPROM Location Test Mode Setting Buttons 6 - 4 TP #120 v .1.0 2/95...
  • Page 161 Upgrading Firmware 6.1.2 Upgrading the DRM-5004X by Replacing the EEPROM The EEPROM of the DRM-5004X can be replaced with a new upgrad- ed EEPROM which can be purchased by calling Pioneer Electronic Service. Order the DRM-5004X EEPROM Upgrade Kit. Follow these directions to upgrade the EEPROM.
  • Page 162 Upgrading Firmware This page has been intentionally left blank. 6 - 6 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 164 Figure 6-2 Disconnecting Wires from Circuit Boards Back set of Screws wires to detach Rear View of the DR-D504X Figure 6-3 Removing the Screws on Back of the DR-D504X 6 - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 165: Drm-5004X Eeprom Upgrades

    DR-D504X PROM Upgrades To upgrade the firmware in the DR-D504X CD-ROM Reader, the drive must first be removed from the DRM-5004X. See Chapter 4, Custom Configuration. After the drive has been removed, the old PROM can be removed and replaced with the upgraded PROM. Call Service for the current firmware version.
  • Page 166 Shield Casing is indented to hold the circuit boards. The circuit boards should slide in above the indented shield casing. Figure 6-5 Proper Replacement of Circuit Boards 6 - 10 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 167 19. Place the reader back into the DRM-5004X as in Chapter 4, Custom Configuration. 20. Re-connect the power supply for the drive. See Section 4.2.6.
  • Page 168 To upgrade the EEPROM of the DR-R504X, using upgrade software, follow the directions below: 1. With the DRM-5004X connected properly to a computer and the DR-R504X properly installed in the Jukebox, open DOS. See Chapter 3, Set Up and Chapter 4, Custom Configuration. for information on the proper set-up of the DRM-5004X and the DR-R504X.

  • Page 170: Troubleshooting

    6) Power-OFF the unit and disconnect the SCSI connection between the unit and the computer. Then power-ON the unit. See if the green LED on the inside top rail is ON. If not, call Service. Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 7 - 1...

  • Page 171: If The Computer Cannot Communicate With The Drives

    If an ASPI com- patible SCSI interface card is used, make sure the ASPI Manager loads first. 7 - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 172: Product Specifications

    Appendix A Product Specifications Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...
  • Page 173 Disc Storage (12 cm./5-inch discs) 500 discs Removable Disc Magazine 5 magazines which hold 100 discs each can be stored Power Switch Power ON/OFF switch at rear of the unit Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 A - 1...
  • Page 174 0.1% (1 kHz 0 dB, 20 kHz LPF) Output Level 1.7 Vrms 0.5 V Output Impedance Maximum 1.5 k Channel Separation Minimum 70 dB (20 kHz LPF) Residual Noise Maximum 1.0 mV A - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 175 +0.2 VDC Shock A product packaged by Pioneer Electronic Corporation withstands dropping shocks from the height of 50 cm which are applied to a bottom face, rear bottom edge, left bottom edge and right bottom edge of the package in consequence.
  • Page 176 Mode 2 - Format 2 512 Bytes Established by SCSI Command Data Transfer Speed Sustained Maximum 614 kBytes/sec. Burst Maximum Synchronous 4.2 MBytes/sec. Asynchronous 3.0 MBytes/sec. A - 4 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 177 0.0 VDC to +0.8 VDC Minimum total Input Load -0.4 mA at +0.4 VDC Signal False +2.0 VDC to +5.25 VDC Minimum Input Hysteresis +0.2 VDC Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 A - 5...
  • Page 178 (cont.) Vibration If a product packaged be Pioneer Electronic Corporation has been tested with a vibra- tion with an amplitude of 2 mm and a frequency from 600 cpm to 1500 cpm (Sweep Time: 1 minute) for 30 minutes in each X, Y, or Z direction and a vibration with an amplitude of 2 mm and frequency of 17 Hz for 8 hours in Z direction, the product will meet the features and the specifications.
  • Page 179 512, 2048, 2052, 2056, 2060, 2324, 2328, 2336, or 2340 Bytes Audio Reading 96, 2352, or 2448 Bytes Data Writing 2048, 2056, 2324, 2332, or 2336 Bytes Audio Writing 2352 Bytes Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 A - 7...
  • Page 180 0.0 VDC to +0.8 VDC Minimum total Input Load -0.4 mA at +0.4 VDC Signal False +2.0 VDC to +5.25 VDC Minimum Input Hysteresis +0.2 VDC A - 8 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 181 (cont.) Vibration If a product packaged be Pioneer Electronic Corporation is given vibrations which has an amplitude of 2 mm and a frequency from 600 cpm to 1500 cpm (Sweep Time: 1 minute) for 30 minutes in each X, Y, or Z direction and a vibration which has an amplitude of 2 mm and frequency of 17 Hz for 8 hours in Z direction, the product will keep the feature and the specifications.
  • Page 182 Appendix B SCSI Specifications Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...

  • Page 183: Electrical Characteristics

    SCSI Physical Characteristics Single-end drivers and receivers are implemented in each SCSI device of the DRM-5004X CD-ROM Jukebox. All devices are daisy chained at the shipment, and each end of the internal SCSI cable is connected to the SCSI connector A and B. The other SCSI connectors are left open at the shipment.
  • Page 184 (1) Pin 13 is left open. (2) This changer supplies the termpower. (3) The minus sign next to the signals indicates active low. (4) The shielded cable connector is implemented. B - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...
  • Page 185 Appendix C Summary of DIP Switches & Jumper Pins Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...

  • Page 186: Drm-5004X Cd-Rom Jukebox

    DRM-5004X. These are UNUSED SCSI Switches on the Rear Middle and should all be OFF. Connector Board of the DRM-5004X. These are used to set the SCSI IDs of up to four installed Pioneer CD-ROM Readers and or CD-R Writers and the Changer Controller Mechanism inside the Jukebox.

  • Page 187: Dr-D504X Cd-Rom Reader

    1- Reserved 2- Test Mode 3- SCSI Mode SCSI 2 SCSI 1 4 - Fixed Speed DISABLED ENABLED 5- Parity ENABLED DISABLED 6- Sector Size 2048k 512k C - 2 TP #120 v .1.0 2/95 Pioneer DRM-5004X CD-ROM Jukebox User’s Guide...

  • Page 188: Dr-R504X Cd-R Writer

    Parity Check: Inspect DonÕt Inspect Switch 3: Termination ON Termination OFF Switch 4: Must be DOWN. Switch 5: Must be DOWN Switch 6: Must be DOWN Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95 C - 3...

  • Page 189: Test Mode Error Codes

    Appendix D Test Mode Error Codes Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...

  • Page 206: Pioneer Technical Resource Numbers

    Appendix E Pioneer Technical Resource Numbers Pioneer DRM-5004X CD-ROM Jukebox User’s Guide TP #120 v .1.0 2/95...

  • Page 207: Pioneer Technical Resource Numbers

    Appendix E Pioneer Technical Resource Numbers for US Customers We hope that this DRM-5004X CD-ROM Jukebox UserÕs Guide will be your first reference should questions arise about installing the unit or custom configuring it. There are, however, other valuable resources you can contact.
  • Page 208 PIONEER NEW MEDIA TECHNOLOGIES, INC. EAST CENTRAL WEST Corporate Headquarters Sales Office Sales Office Sales & Engineering Support 600 East Crescent Avenue 1263 Hamilton Parkway 2265 E. 220th St., Upper Saddle River, NJ 07458-1827 Itasca, IL 60143 Long Beach, CA 90810...

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