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Summary of Contents for Mitsubishi Electric MELSEC iQ-R MELSECNET/H
- Page 1 MELSEC iQ-R MELSECNET/H Network Module User's Manual (Startup) -RJ71LP21-25 -RJ71BR11...
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Page 3: Safety Precautions
SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. - Page 4 ● For the operating status of each station after a communication failure, refer to the troubleshooting in the MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application). Incorrect output or malfunction due to a communication failure may result in an accident.
- Page 5 [Design Precautions] WARNING ● Do not write any data to the "system area" and "write-protect area" of the buffer memory in the module. Also, do not use any "use prohibited" signals as an output signal from the CPU module to each module.
- Page 6 [Installation Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in electric shock or cause the module to fail or malfunction. [Installation Precautions] CAUTION ●...
- Page 7 [Wiring Precautions] CAUTION ● Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less. Failure to do so may result in electric shock or malfunction. ● Use applicable solderless terminals and tighten them within the specified torque range. If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
- Page 8 [Wiring Precautions] CAUTION ● Programmable controllers must be installed in control panels. Connect the main power supply to the power supply module in the control panel through a relay terminal block. Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock.
- Page 9 [Startup and Maintenance Precautions] CAUTION ● Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may cause the module to fail or malfunction. ● Tighten the screws within the specified torque range. Undertightening can cause drop of the component or wire, short circuit, or malfunction.
- Page 10 [Disposal Precautions] CAUTION ● When disposing of this product, treat it as industrial waste. [Transportation Precautions] CAUTION ● The halogens (such as fluorine, chlorine, bromine, and iodine), which are contained in a fumigant used for disinfection and pest control of wood packaging materials, may cause failure of the product. Prevent the entry of fumigant residues into the product or consider other methods (such as heat treatment) instead of fumigation.
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Page 11: Conditions Of Use For The Product
Notwithstanding the above restrictions, Mitsubishi Electric may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi Electric and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. -
Page 12: Compliance With Emc And Low Voltage Directives
DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi Electric programmable controllers maintain the EMC and Low Voltage Directives or other regulations when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals. -
Page 13: Table Of Contents
CONTENTS SAFETY PRECAUTIONS ..............1 CONDITIONS OF USE FOR THE PRODUCT . - Page 14 INDEX REVISIONS ................64 WARRANTY .
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Page 15: Relevant Manuals
• Installation For details, refer to the following. MELSEC iQ-R Module Configuration Manual e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool. e-Manual has the following features: • Required information can be cross-searched in multiple manuals. -
Page 16: Terms
TERMS Unless otherwise specified, this manual uses the following terms. Term Description Baton pass A data transmission method by which transmission right (token) is passed around the network. Buffer memory Memory in an intelligent function module to store data such as setting values and monitor values. For CPU modules, it refers to memory to store data such as setting values and monitor values of the Ethernet function, or data used for data communication of the multiple CPU system function. -
Page 17: Generic Terms And Abbreviations
GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified, this manual uses the following generic terms and abbreviations. Generic term/abbreviation Description MELSECNET/H network module A generic term for the following modules: • RJ71LP21-25 • RJ71BR11 Network module A generic term for the following modules: •... -
Page 18: Chapter 1 Part Names
On: Normal operation Off: Error ( MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application)) ERR LED On or flashing: Error ( MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application)) Off: Normal operation T PASS LED On: Baton pass (state of connecting to the network) - Page 19 The operation mode is displayed during the execution of each test. For the displayed content of each test result, refer to the following. Reverse loop test "MD4" is displayed. MELSEC iQ-R MELSECNET/H Network Module User's Manual Station-to-station test (executing "MD5" is displayed. (Application)
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Page 20: Rj71Br11
On: Normal operation Off: Error ( MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application)) ERR LED On or flashing: Error ( MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application)) Off: Normal operation T PASS LED On: Baton pass (state of connecting to the network) - Page 21 "MD5" is displayed. The operation mode is displayed during the execution of each test. station) For the displayed content of each test result, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual Station-to-station test (non-executing "MD6" is displayed. (Application)
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Page 22: Chapter 2 Specifications
SPECIFICATIONS Performance Specifications RJ71LP21-25 The following table lists the performance specifications of the RJ71LP21-25. Item Description Maximum number of 16384 points (MELSECNET/10 mode: 8192 points) link points per 16384 points (MELSECNET/10 mode: 8192 points) network 8192 points 8192 points Maximum number of •... -
Page 23: Rj71Br11
RJ71BR11 The following table lists the performance specifications of the RJ71BR11. Item Description Maximum number of 16384 points (MELSECNET/10 mode: 8192 points) link points per 16384 points (MELSECNET/10 mode: 8192 points) network 8192 points 8192 points Maximum number of • MELSECNET/H mode, MELSECNET/10 mode ((LY + LB) ... -
Page 24: Cable Specifications
Cable Specifications Optical fiber cable specifications The following table lists the specifications of optical fiber cables. The types of optical fiber cables that can be used vary depending on the station-to-station distance. Type Station-to-station distance Applicable connector 25Mbps 10Mbps SI optical fiber cable Type L 200m 500m... - Page 25 Select coaxial cables that meet the operating ambient temperature (0 to 55 C) shown in the general specifications of the programmable controller. Item 3C-2V 5C-2V 5C-FB S-5C-FB Structure Internal conductor Insulating External material Outer conductor sheath Cable diameter 5.4mm 7.4mm 7.7mm Allowable bend radius 23mm or more...
- Page 26 Fit the nut, washer, gasket, and clamp onto the coaxial cable, as shown below, and then loosen the external conductor. Clamp Washer Gasket Cut the external conductor, insulating material, and internal conductor to the dimensions shown below. Note that the external conductor must be cut to the same dimension as the tapered section of the clamp and smoothed down to the clamp.
- Page 27 ■Using a BNC connector manufactured by Canare Electric Co., Ltd. The following explains how to connect the BCP-A3, BCP-A5, or BCP-A5F to the cable. • Structure of the BNC connector and coaxial cable Components of the BNC connector Structure of the coaxial cable Outer sheath Insulating material...
- Page 28 Hold the root of the coaxial cable and fully insert the cable into a plug. After inserting the cable, pull it lightly to check that the center contact pin is fixed. Move the crimp sleeve until it contacts with the plug. Crimp the crimp sleeve using the crimp tool with attention paid to the orientations of the crimp tool and connector.
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Page 29: Chapter 3 Function List
FUNCTION LIST This chapter describes the functions of the MELSECNET/H network module. For details on the functions, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application) Cyclic transmission function : Available, : Not available Function name... - Page 30 RAS function : Available, : Not available Function name Description Availability Control Normal station station Automatic return Automatically returns the station disconnected from the network due to a data link error to the network when it recovers and restarts data link.
- Page 31 Redundant system function : Available, : Not available Function name Description Availability Control Normal station station Redundant system function Consists of a control system and standby system. When an error occurs in the control system, the standby system is switched to the new control system and cyclic transmission continues.
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Page 32: Chapter 4 Procedures Before Operation
Configure the system and set the parameters which are required for start-up. • Wiring ( Page 34 WIRING) • Parameter setting ( MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application)) Network diagnostics Using MELSECNET diagnostics, check if the cables are connected properly and communication is performed normally with the configured parameters. - Page 33 MEMO 4 PROCEDURES BEFORE OPERATION...
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Page 34: Chapter 5 System Configuration
SYSTEM CONFIGURATION This chapter describes the system configuration of MELSECNET/H network. MELSECNET/H Network Configuration Single-network system ■Optical loop system (RJ71LP21-25) A system in which the control station and normal stations are connected with optical fiber cables. A total of 64 stations can be connected: one control station and 63 normal stations. A station with any station number can be set as the control station. - Page 35 If an error occurs in the control system, the redundant system function executes system switching and continues data communications. For details on the redundant system function, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application) 5 SYSTEM CONFIGURATION 5.1 MELSECNET/H Network Configuration...
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Page 36: Chapter 6 Wiring
WIRING This chapter describes the wiring when MELSECNET/H network is used. Wiring Methods The wiring method for MELSECNET/H network modules differs between the RJ71LP21-25 and RJ71BR11. For the RJ71LP21-25, do the wiring based on duplex loop connection by using optical fiber cables. For the RJ71BR11, do the wiring based on single bus connection by using coaxial cables. - Page 37 ■Connecting the cable Turn the power off. RJ71LP21-25 Insert the plug by aligning its groove with the projection Jack of the jack. Projection Push the plug in until the hole for securing the plug is Plug caught by the hook of the jack. Lightly pull the plug in the direction of the arrow to check that it is securely connected.
- Page 38 RJ71BR11 This section describes connection and disconnection of the coaxial cable. An F-type connector for a coaxial cable is connected to the RJ71BR11. The two connectors of the F-type connector are not dedicated to IN and OUT. A coaxial cable can be connected to either of them. Install a terminating resistor (sold separately: A6RCON-R75) to the stations connected at both ends.
- Page 39 • With a repeater module (branch connection) Control station Normal station Normal station Station No.1 Station No.2 Station No.3 F-type F-type F-type connector connector connector A6RCON-F A6RCON-F A6RCON-F RJ71BR11 RJ71BR11 RJ71BR11 T-type connector (A6BR10 accessory) Terminating resistor Terminating resistor A6RCON-R75 A6RCON-R75 (sold separately) (sold separately)
- Page 40 • By setting stations that will be connected in future (stations that are included in the number of stations but not actually connected) as reserved stations, a communication error can be prevented and the link scan time will not be affected. •...
- Page 41 ■Precautions • Cables do not need to be connected in the order of station numbers. • The two connectors of the F-type connector (A6RCON-F) are not dedicated to IN and OUT. • Connect modules to form a line by using coaxial cables. •...
- Page 42 • When connecting between the MELSECNET/H network modules, the cable lengths indicated in the cable specifications must be used according to the number of stations connected. A communication error may occur if a cable length is out of the coaxial cable specifications. If there is a possibility of adding stations to extend the system, lay the cables considering the station-to-station cable length in advance.
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Page 43: Wiring Products
Wiring Products RJ71LP21-25 Optical fiber cables with connectors (optical fiber cables for MELSEC) are available from Mitsubishi Electric System & Service Co., Ltd. (Catalogs for the optical fiber cables are also available.) In addition, installation work is also available for your preference. -
Page 44: Chapter 7 Communication Examples
COMMUNICATION EXAMPLES Cyclic Transmission Program This section describes the procedure for creating a program using cyclic transmission. System configuration example The following system configuration is used to explain communication between the control station and normal station. System configuration • Optical loop system •... - Page 45 Link device assignment ■LB and LW assignment No.1: control station, No.2: normal station. CPU module No.1 No.2 CPU module Label Label LB0000 to LB00FF LB0000 to LB00FF LB0000 to LB00FF LB0000 to LB00FF LB0100 to LB01FF LB0100 to LB01FF LW0000 to LW00FF LW0000 to LW00FF LW0000 to LW00FF LW0000 to LW00FF...
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Page 46: Setting In The Control Station
Setting in the control station Connect the engineering tool to the CPU module on the control station and set the parameters. For the display of the setting window, the RJ71LP21-25 is used as an example. When using the RJ71BR11, replace RJ71LP21-25 with RJ71BR11. Set the CPU module as follows. - Page 47 Click the [OK] button to add the module labels of the MELSECNET/H network module to be used. Set the items in "Required Settings" as follows. [Navigation window] [Parameter] [Module Information] [RJ71LP21-25] or [RJ71BR11] [Required Settings] Set the network range assignment as follows and click the [Apply] button. [Required Settings] ...
- Page 48 [Online] [Write to PLC] In this example, default values are used for parameters that are not shown above. For the parameters, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application) 7 COMMUNICATION EXAMPLES 7.1 Cyclic Transmission Program...
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Page 49: Setting In The Normal Stations
Setting in the normal stations Connect the engineering tool to the CPU module on the normal station and set the parameters. For the display of the setting window, the RJ71LP21-25 is used as an example. When using the RJ71BR11, replace RJ71LP21-25 with RJ71BR11. Set the CPU module and add a module label of the CPU module. - Page 50 [Online] [Write to PLC] In this example, default values are used for parameters that are not shown above. For the parameters, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application) 7 COMMUNICATION EXAMPLES 7.1 Cyclic Transmission Program...
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Page 51: Checking The Network Status
*1 The window displayed here is for the RJ71LP21-25. For the RJ71BR11, "---" is displayed in "F Loop Status", "Loopback Station" and "R Loop Status", "Loopback Station". For details on the "MELSECNET Diagnostics(Host Station Information)" window, refer to the following. MELSEC iQ-R MELSECNET/H Network Module User's Manual (Application) 7 COMMUNICATION EXAMPLES 7.1 Cyclic Transmission Program... -
Page 52: Program Example
Program example This section describes program examples. Program example of cyclic transmission The values in D0 to D3 of the control station (station No.1) are sent to D100 to D103 of the normal station (station No.2) through cyclic transmission. When creating a program, configure an interlock using 'Data link error status of own station' (SB0049) and 'Data link status of each station' (SW0074 to SW0077). - Page 53 (41)When 'bSendRequest' (M100) is turned on, the contents of 'uOutputData' (D0 to D3) is stored in 'uData' (W0 to W3). When data storage is completed, 'bHandShake1' (B0) is turned on. (49)When 'bHandShake2' (B100) in the normal station (station No.2) is turned on, 'bHandShake1' (B0) is turned off. 7 COMMUNICATION EXAMPLES 7.1 Cyclic Transmission Program...
- Page 54 • Normal station (station No.2) Classification Label name Description Device Module label LP21_1.bDetect_DataLinkError Data link error status of own station SB0049 LP21_1.bnSts_CyclicTransmissionError_Station[1] Data link status of each station SW0074.0 (station No.1) Label to be defined Define global labels as shown below: (41)When 'bHandShake1' (B0) is turned on in the control station (station No.1), the contents of 'uData' (W0 to W3) is stored in 'uOutputData' (D100 to D103).
- Page 55 ■Program example (RJ71BR11) • Control station (station No.1) Classification Label name Description Device Module label BR11_1.bDetect_DataLinkError Data link error status of own station SB0049 BR11_1.bnSts_CyclicTransmissionError_Station[2] Data link status of each station SW0074.1 (station No.2) Label to be defined Define global labels as shown below: (41)When 'bSendRequest' (M100) is turned on, the contents of 'uOutputData' (D0 to D3) is stored in 'uData' (W0 to W3).
- Page 56 • Normal station (station No.2) Classification Label name Description Device Module label BR11_1.bDetect_DataLinkError Data link error status of own station SB0049 BR11_1.bnSts_CyclicTransmissionError_Station[1] Data link status of each station SW0074.0 (station No.1) Label to be defined Define global labels as shown below: (41)When 'bHandShake1' (B0) is turned on in the control station (station No.1), the contents of 'uData' (W0 to W3) is stored in 'uInputData' (D100 to D103).
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Page 57: Transient Transmission Program
Transient Transmission Program This section describes the procedure for creating a program using transient transmission. System configuration example For details on the system configuration, refer to the following. Page 42 System configuration Setting in the control station For details on how to set parameters for the control station, refer to the following. Page 44 Setting in the control station Setting in the normal stations For details on how to set parameters for the normal stations, refer to the following. - Page 58 ■Program example (RJ71LP21-25) Classification Label name Description Device Module label LP21_1.bDetect_BatonPassError Baton pass error status of own SB0047 station LP21_1.bnSts_BatonPassError_Station[1] Baton pass status of each SW0070 to SW0073 station Label to be defined Define global labels as shown below: • Control station (station No.1) 7 COMMUNICATION EXAMPLES 7.2 Transient Transmission Program...
- Page 59 (23)When bTransientStart is turned on while there is no error in 'Baton pass error status of own station' (SB0047) and 'Baton pass status of each station' (SW0070 to SW0073), the number of resends is set and dedicated instruction GP.READ is executed. (41)When dedicated instruction GP.READ is successfully completed, bSuccessFlg is turned on.
- Page 60 ■Program example (RJ71BR11) Classification Label name Description Device Module label BR11_1.bDetect_BatonPassError Baton pass error status of own SB0047 station BR11_1.bnSts_BatonPassError_Station[1] Baton pass status of each SW0070 to SW0073 station Label to be defined Define global labels as shown below: • Control station (station No.1) 7 COMMUNICATION EXAMPLES 7.2 Transient Transmission Program...
- Page 61 (23)When bTransientStart is turned on while there is no error in 'Baton pass error status of own station' (SB0047) and 'Baton pass status of each station' (SW0070 to SW0073), the number of resends is set and dedicated instruction GP.READ is executed. (41)When dedicated instruction GP.READ is successfully completed, bSuccessFlg is turned on.
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Page 62: Appendix
APPENDIX Appendix 1 External Dimensions RJ71LP21-25 This chapter describes the external dimensions of the RJ71LP21-25. 27.8 (Unit: mm) RJ71BR11 This chapter describes the external dimensions of the RJ71BR11. 27.8 (Unit: mm) APPX Appendix 1 External Dimensions... - Page 63 MEMO APPX Appendix 1 External Dimensions...
- Page 64 INDEX ......28 Automatic return ..... . . 27 Constant link scan .
- Page 65 MEMO...
- Page 66 Japanese manual number: SH-082201-E This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
- Page 67 WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
- Page 68 TRADEMARKS The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies. In some cases, trademark symbols such as ' ' or ' ' are not specified in this manual. SH(NA)-082202ENG-E...
- Page 70 SH(NA)-082202ENG-E(2404)MEE MODEL: R-NET/H-U-IN-E MODEL CODE: 13JX1E HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS: 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA 461-8670, JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications subject to change without notice.