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Motorola Mobile Workstation 520 Vehicle Installation Manual
Motorola Mobile Workstation 520 Vehicle Installation Manual

Motorola Mobile Workstation 520 Vehicle Installation Manual

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Mobile Workstation 520™
Model F5205
© Motorola Communications Ltd., 2001
Commercial, Government and
A subsidiary of Motorola Inc.
Industrial Solutions Sector
All rights reserved.
Vehicle Installation Guide
68P02962C15-O

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Table of Contents
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Summary of Contents for Motorola Mobile Workstation 520

  • Page 1 Mobile Workstation 520™ Model F5205 © Motorola Communications Ltd., 2001 Commercial, Government and A subsidiary of Motorola Inc. Industrial Solutions Sector All rights reserved. Vehicle Installation Guide 68P02962C15-O...
  • Page 2 One (1) Year from the date of shipment. Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent Product (using new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided purchaser notifies Motorola according to the terms of this warranty.
  • Page 3 VI. PATENT AND SOFTWARE PROVISIONS: Motorola will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following: A) that Motorola will be notified promptly in writing by such purchaser of any notice of such claim;...
  • Page 4: Table Of Contents

    Mobile Radio Operation and EME Exposure............8 Antenna Installation ....................8 Mobile Antennas ....................... 8 Fixed Site Antennas ....................8 Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 © Motorola Inc., 2001 68P02962C15-O March, 2001...
  • Page 5 Contents Introduction ..................9 Mount Features...................... 9 Mount General Description ................... 9 Installation ..................11 Unpacking ......................11 Preparing to Install the MW-520 Inside the Vehicle........... 11 Tools........................11 Planning........................11 MW-520 Mounting Location .................. 12 Environmental Considerations ................14 Electrical Guidelines ....................
  • Page 6: References

    1313 E. Algonquin Road Schaumburg, IL 60172 Schaumburg, IL 60196 1-800-422-4210 FAX 1-847-538-8198 1-847-576-2828 FAX 1-800-576-5891 MW-520 Equip. Model Document Document No. Mobile Workstation 520™ Owner’s F5205 68P02962C10-O Manual Mobile Workstation 520™ Quick F5205 68P02962C11-O Reference Card Mobile Workstation 520™ Application...
  • Page 7: Using This Manual

    Using this Manual Who Should Use this Manual This manual is intended for trained service technicians, radio engineers, and technical operation support staff who install the Mobile Workstation 520™ (MW-520) in a vehicle. What is in this Manual “Introduction”, lists the features of the MW-520 vehicle mount.
  • Page 8: Notational Conventions

    Using this Manual Notational Conventions Throughout this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken. Do not proceed beyond a WARNING or CAUTION until the indicated conditions are fully understood and met.
  • Page 9: Safety Considerations

    0.00024 watts to 0.7 watts. Exposure to Radio Frequency Energy Your Motorola radio product is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy: •...
  • Page 10: Electromagnetic Interference/Compatibility

    Safety Considerations To assure optimal radio product performance and make sure human exposure to radio frequency electromagnetic energy is within the guidelines set forth in the above standards, always adhere to the following procedures: Electromagnetic Interference/Compatibility Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility.
  • Page 11: Medical Devices

    MW-520 Vehicle Installation Guide Medical Devices Pacemakers The Health Industry Manufacturers Association recommends that a minimum separation of 6” (15 cm) be maintained between a handheld wireless radio product and a pacemaker. These recommendations are consistent with the independent research by, and recommendations of, US Food and Drug Administration. Persons with pacemakers should: •...
  • Page 12: Vehicles With Air Bags

    Safety Considerations Vehicles with Air Bags Do not place a portable radio product in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment area and the Warning air bag inflates, the radio product may be propelled with great force and cause serious injury to occupants of the vehicle.
  • Page 13: Mobile Radio Operation And Eme Exposure

    MW-520 Vehicle Installation Guide Mobile Radio Operation and EME Exposure To assure optimal radio performance and that human exposure to radio frequency electromagnetic energy is within the guidelines referenced earlier in this document, transmit only when people outside the vehicle are at least the minimum distance away from a properly installed, externally-mounted antenna.
  • Page 14: Introduction

    Introduction Introduction The Mobile Workstation 520™ combines the power of a desktop computer with the flexibility required in a mobile environment. Its powerful processor can handle applications with local databases and detailed graphical images, including fingerprints, mugshots, and maps. The integrated radio-modem provides access to your data system without the need for a separate, external radio-modem.
  • Page 15 MW-520 Vehicle Installation Guide The CPU arm allows for mounting of the CPU box on the pedestal. As shown in Figure 4 and Figure 5, the CPU arm can protrude forward or backward from the pedestal. The CPU box can be mounted on the CPU arm using the supplied trunnion (Figure 6 and Figure 7), or in any other suitable location.
  • Page 16: Installation

    • Trunnion for the MW-520 CPU HLN5488 • Mobile Workstation 520 Vehicle Installation Guide, 68P02962C15-O The foam cover, Motorola part no. 7586540F01, is placed on the protruding Power connector to protect it from incidental hits. Keep the connector covered until the CPU is secured in its place.
  • Page 17: Mw-520 Mounting Location

    MW-520 Vehicle Installation Guide • Electrical guidelines • LP gas warning • Usability by driver/operator MW-520 Mounting Location The MW-520 is typically installed on a pedestal (included in the kit) which affixes directly to the vehicle transmission hump or to the hump plate (preferred and not included in the kit).
  • Page 18 Installation Figure 2 Air Bag Deployment Zones - Caprice Figure 3 Air Bag Deployment Zones - Lumina...
  • Page 19: Environmental Considerations

    MW-520 Vehicle Installation Guide Environmental Considerations Consider the environmental parameters listed in the MW-520 Owner’s Manual before installing the MW-520. For operation in hot climates, the vehicle must be adequately ventilated. Caution Electrical Guidelines Be sure that the vehicle’s electrical system is in good condition. Faults in the alternator and ignition system can be a source of severe Radio Frequency Interference (RFI) and can result in MW-520 operating problems.
  • Page 20 Installation Figure 4 Figure 5 Mount General View (CPU arm at rear) Mount General View (CPU arm at front) Figure 6 Figure 7 MW-520 System on Pedestal (CPU at rear) MW-520 System on Pedestal (CPU at front) Step 5. Place the pedestal with the keyboard, the display mount and the CPU arm (if desired) in the vehicle and use it for marking the location of the base plate on the vehicle transmission hump or on the hump plate.
  • Page 21: Mw-520 Keyboard

    MW-520 Vehicle Installation Guide Step 6. At the optimum location, drill four 1/4” holes into the transmission hump or the hump plate in order to achieve proper functionality and use of the MW-520. Be careful not to drill into the transmission. Some commercially available hump plates, such as the SDI 7200 system, may have the hole pattern already pre-drilled.
  • Page 22: Mw-520 Display

    Installation The keyboard is provided with a quick release holder to allow operation of the keyboard when out of the holder. Care must be used to ensure ample space for extracting and reinserting the keyboard into the holder. Ensure that the cable is routed in a manner that allows the operator to remove the keyboard from the mounting tray and operate the keyboard in their lap.
  • Page 23 MW-520 Vehicle Installation Guide Figure 8 Display Cable Connector Table 1 Parts Description Part No. Description Quantity FLN2876B, FLN2877B, Display Ref. FLN2664B, FLN2672B, FLN2564B, FLN2542B, FLN2961A, FLN2928A, FLN2952A 30-02132C45 Cable Ref. 07-086855T01 Support Bracket (for SDI Mount only) 07-86856T01 Clip Bracket (for SDI Mount only) 03-10903A12 Screw M3x0.5x8 mm (for SDI...
  • Page 24 Installation Step 4. Separate the display cable along the center for a length of 80-100 mm (3-4”) from the display connector, as shown in Figure 9. Take care not to damage the wires within the cable. 80-100 mm Figure 9 Display Cable Separated Along the Center Step 5.
  • Page 25 MW-520 Vehicle Installation Guide Remove two screws and attach Remove two screws two plastic tie anchors for cable route and attach two plastic tie anchors for cable route Figure 10 Figure 11 Attaching Tie Anchors for Cable Route (High Attaching Tie Anchors for Cable Route (350 nit SDI Brightness SDI Mount) Mount) Remove two screws and attach...
  • Page 26 Installation The display cable can be routed on the left-hand or right-hand side of the pedestal, at the customer's discretion. For routing on the right or left side of the pedestal, adjust the directions in steps 5-8 accordingly. Note Display mount plate Two plastic tie anchors Cable clip...
  • Page 27 MW-520 Vehicle Installation Guide Display mount plate Two plastic tie anchors ~14 cm Leave an adequate 4 - 5 cm service loop in the display cable (approx. 40 cm long, between the anchors 12 cm cable loop between points marked as A and B) marked as C and D.
  • Page 28: Mw-520 Cpu

    PC Card door. In addition, attach the adhesive tapes provided in the shipping carton (Motorola part no. 556665F01) to the PC Cards to facilitate easy removal. Suggested locations, in order of preference, are: on the pedestal’s CPU arm, on the prisoner cage, under the dashboard, in the console, or under the seat (not in the direct path of the heater air flow).
  • Page 29: Mw-520 Gps Antenna

    MW-520 Vehicle Installation Guide Figure 18 Figure 19 Figure 20 CPU front unit view CPU unit front view - CPU unit front view - rotated 90 degrees rotated 270 degrees DO NOT MOUNT CPU DO NOT MOUNT CPU BOX INVERTED IN THIS ORIENTATION Figure 21 Figure 22...
  • Page 30: Interconnection Of The Mw-520

    DC Connection for Standard Color Display (Options V672AA, V693AA, V676AB, V577AC) The MW-520 comes with a Motorola DC cable (FKN4567) and fuse. Step 1. Route the power cable from the power connector on the MW-520 CPU box to the vehicle battery using accepted industry methods and standards.
  • Page 31: Dc Connection For High Brightness Color Display (Options V672Aa, V693Aa, V676Ab, V577Ac)

    DC Connection for High Brightness Color Display (Options V672AA, V693AA, V676AB, V577AC) The MW-520 comes with two Motorola DC cables (FKN4567) and fuse. Step 1. Route one power cable from the power connector on the MW-520 CPU box to the vehicle battery using accepted industry methods and standards.
  • Page 32: Gps Antenna Connection

    Mobile Workstation 520™ Owner’s Manual for operating instructions. Replacing the Fuse (Vehicle Power) Remove the fuse (15 A) from the fuse holder located on the Motorola DC cable (FKN4711) and replace it with a new one of the same type and value (part no.
  • Page 33: Appendix: Mw-520 Mount Assembly

    MW-520 Vehicle Installation Guide Appendix: MW-520 Mount Assembly Figure 25 Pedestal Assembly - Exploded View (CPU arm at rear) Figure 26 Pedestal Assembly - Exploded View (CPU arm at front)
  • Page 34 Appendix: MW-520 Mount Assembly End cap 10 degree limiting cam End cap Figure 27 Display Assembly - Exploded View...
  • Page 35 MW-520 Vehicle Installation Guide Figure 28 Keyboard Assembly - Exploded View...
  • Page 36: Acronyms

    Acronyms Acronyms Amperes Positive (Acknowledgment) Central Processing Unit Direct Current Data Terminal Equipment Global Positioning System Liquid Propane Mobile Data Terminal NFPA National Fire Protection Association Power Amplifier Personal Computer Radio Frequency Radio Frequency Interference Ultra High Frequency Underwriter’s Laboratories Volt Vehicular Radio Modem...
  • Page 37: Glossary

    MW-520 Vehicle Installation Guide Glossary Central Processing Unit (CPU): The computer in charge of fetching, processing, and storing data, generally used to refer to the entire microprocessor chip. Data Terminal Equipment (DTE): User terminal equipment which creates information for transmission, for example, a user’s PC. DB-25: A 25-pin connector used for V.24 or RS-232C interfaces.
  • Page 38 Glossary Radio Frequency (RF): Refers to the electromagnetic energy wavelengths between the audio and the light range (usually somewhere between 10 kHz and 300 GHz). Radio Frequency Interference (RFI): 1) The Radio Frequency (RF) radiation which leaks from a device when it is transmitting. 2) Electrical disruption (noise) created by certain types of equipment that may be radiated through air.

This manual is also suitable for:

F5205

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