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SERVICE MANUAL
LCD TV
All manuals and user guides at all-guides.com
FILE NO.
LCD-37XR9DA(B)
PRODUCT CODE No.
PRODUCT CODE No.
1 682 348 98: CCIR DVB-T
REFERENCE No.:SM0915082

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Summary of Contents for Sanyo LCD-37XR9DA(B)

  • Page 1 All manuals and user guides at all-guides.com FILE NO. SERVICE MANUAL LCD-37XR9DA(B) PRODUCT CODE No. PRODUCT CODE No. LCD TV 1 682 348 98: CCIR DVB-T REFERENCE No.:SM0915082...
  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com CONTENTS Safety precautions………………………………………………………………………..… Alignment instructions and method of software upgrading……………………………… Working principle analysis of the unit……………………………….………….…………. Block diagram…………………………………..………………………………….………… IC block diagram………………………………………………………………………..…… Wiring diagram ……………………………………………………………………………. Troubleshooting guide ………………………………………………………………..…… Schematic diagram………………………………………………………………………… APPENDIX-A: Assembly list APPENDIX-B: Exploded View Removing or Installing the Stand Wall mounting instructions...
  • Page 3: Safety Precautions

    All manuals and user guides at all-guides.com Attention: This service manual is only for service personnel to take reference with. Before servicing please read the following points carefully. Safety precautions 1. Instructions Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will;...
  • Page 4 All manuals and user guides at all-guides.com would be unable to work and no way to get it repaired. If the connection wires, connections or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of dagmage.
  • Page 5: Alignment Instructions And Method Of Software Upgrading

    All manuals and user guides at all-guides.com Alignment instructions 1. Test equipment VG-848 (YPbPr,VGA signal generator) VG-849 (HDMI signal generator) CA210 (white balancer) 2. Power test Connect data processing board, power board and IR board according the wiring diagram, connect the power and press “standby”...
  • Page 6 All manuals and user guides at all-guides.com Input AV/SVIDEO/SCART signal and check the function Input HD signal and check the function of YPbPr Input VGA signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc. Input HDMI signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.
  • Page 7 All manuals and user guides at all-guides.com “Channel” menu and the operation needs 15s or so. o) MST Debug, the default is OFF. OFF---RS-232 should match the design criterion; ON--- it should be convenient for using exploitation tool to adjust. The setting will not be memory and will be “OFF”...
  • Page 8 All manuals and user guides at all-guides.com (272,278). f) Fix G OFFSET, adjust R OFFSET, B OFFSET and let the color coordinate of the third scale be (272,278). g) When adjusting, please keep the color temperature of high light to be X=272±5, Y=278±5 and the low light to be X=272±8, Y=278±8.
  • Page 9 All manuals and user guides at all-guides.com 1920X1080 67.5 59.94 148.35 1080p(59p) 1920X1080 67.5 148.5 1080p(60p) 1920X1080 56.25 148.5 1080p(50p) 1920X1080 23.94/24 1920X1080 1920X1080 29.97/30 5.4 VGA terminal Input VGA signal (VG848 signal generator), separately input the signals listed in table4 and check the display and sound.
  • Page 10 All manuals and user guides at all-guides.com f) Check logical channel number (LCN) for France, UK and Italy. g) Check OTA function for Australia special custom. 6. Presetting before ex-factory Enter user menu LOCK page, select “Restore Factory Default” to preset the ex-factory. a) Clear the program information.
  • Page 11 All manuals and user guides at all-guides.com Fig2 Device EN25B52 successful connection Click “Read” and select the file written (MERGE.bin for example) as shown in fig3. Fig3 the written file Click “Auto”, select “All chip” , “program” and other items as shown if fig4. Fig4 selected items Press “Run”...
  • Page 12 All manuals and user guides at all-guides.com Fig5 Repeat step 2) and 5) to write the program to the other units without exit the ISP interface. Note3: software writing and upgrade method with USB port Make sure the USB device is formatted as FAT32. Copy the program named Merge.bin to USB device.
  • Page 13: Working Principle Analysis Of The Unit

    All manuals and user guides at all-guides.com Working principle analysis of the unit 1. PAL/SECAM signal flow: Antenna reception PAL/SECAM signal will be send to tuner TDA1616, which contains frequency turning, HF and IF amplifier circuit and is controlled by master control IC MSD109 (comprises CPU) through I2C bus.
  • Page 14: Block Diagram

    All manuals and user guides at all-guides.com amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker. 5. HDMI signal flow Three HDMI video signals via switcher PS321 are directly fed to the master control IC MSD109 to digital decode, image scale and OSD superposition, then output LVDS drive level for panel display.
  • Page 15: Ic Block Diagram

    All manuals and user guides at all-guides.com IC block diagram 1. MSD109CL Twin-turbo 8051 MCU Supports multi-path TS stream input Two paths TS stream output, integrated switch selection Supports both serial and parallel TS stream input Maximum TS data rate is 104Mbps for serial or 13MB/sec for parallel MPEG-2 audio decoder MPEG-1, MPEG-2 (Layer I/II) and Dolby1 Digital(AC-3) audio decoder MPEG-4 decoder...
  • Page 16 All manuals and user guides at all-guides.com 2. CE6353 The chip comprises 8MHz bandwidth SAW and supports demodulation of 6MHz, 7MHz and 8MHz, 2K/8K carrier and supports both serial and parallel TS stream output. 3. R2A10406NP *VIF frequency corresponds to 38.9MHz. *SIF frequency corresponds to M/N,B/G,I,D/K and SECAM L,L'.
  • Page 17 All manuals and user guides at all-guides.com 4. PS321 The chip supports both I2C control and I/O control mode; supports both internal and external EDIT. 5. R2A15112FP...
  • Page 18 All manuals and user guides at all-guides.com 6. TDA1616...
  • Page 19 All manuals and user guides at all-guides.com...
  • Page 20: Wiring Diagram

    All manuals and user guides at all-guides.com Wiring diagram...
  • Page 21 All manuals and user guides at all-guides.com Trouble shooting 1. Fault clearance Before servicing please check to find the possible causes of the troubles according to the table below. 1.1 Antenna (signal): Picture is out of focus or jumping Bad status in signal receiving Poor signal Check if there are failures with the electrical connector or the antenna.
  • Page 22 All manuals and user guides at all-guides.com crystal TV set and make proper adjustment according to the signal types. Picture too bright and there is Check if the contrast setting is too high. distortion in the brightest area Possibly the output quality of DVD broadcaster is set too high.
  • Page 23: Troubleshooting Guide

    All manuals and user guides at all-guides.com 2. Troubleshooting guide 2.1. No raster Turn-on power supply, check if the red indicator is light in the STANDBY? Check if 5VSTB of X808 11# Press POWER button on the on main board is normal? unit or sensor control and check the indicator.
  • Page 24 All manuals and user guides at all-guides.com 2.2. Backlight, but no picture Check if the unit button Does display remote control menu on screen when operation? press menu button? Check if all channels have no signal? Enter factory-menu, Replace main initialization EEPROM, board then turn off the TV,...
  • Page 25 All manuals and user guides at all-guides.com 2.3 Picture, but no sound Check if NV02 pin4, Is there sound in Replace Check NV02 5, 32, 33 are 24V? earphone? NV02 pin10, 27 are high voltage? Check 24V power Check If NS01 pin126, 148 Is there sound when supply power...
  • Page 26: Schematic Diagram

    All manuals and user guides at all-guides.com L104 STBL2012-501 +32V L116 C104 BG2012D151T C102 +5V_TUNER C118 100n GND-A L105 C119 22uH C106 C120 470n GND-D C103 C105 C130 R125 470u V103 100n 100u 5.6K GND14 C132 BC847AW R132 V104 100u BC847AW TV_CVBS Vtune...
  • Page 27 All manuals and user guides at all-guides.com X106 JY-3541L-01-030 R135 VGA_LIN R136 VGA_RIN +3.3V_VD R164 VGA_VSYNC C140 C144 003:D3 R165 RXD_UPDATE VGA_HSYNC VCC-VGA 007:D5 003:D3 R275 R272 GND-D C145 GND-D 100n N104 N107 D102 R273 R276 PESD5V0L5UY 24LC21A/SN MMBD1204 V113 ISP_EN 1 2 3 BC847AW...
  • Page 28 All manuals and user guides at all-guides.com NS01 MSD109CL-H RGB1_BIN C204 100n C220 TV_CVBS BIN1P CVBS0 RGB1_SOGIN C205 100n C221 001:H2 RGB1_GIN SOGIN1 CVBS1 C206 100n C222 GIN1P CVBS2 RGB1_RIN C207 100n C223 RIN1P CVBS3 100n C224 AV_INPUT CVBS4 R231 C208 Pb1_INPUT BIN0P...
  • Page 29 All manuals and user guides at all-guides.com +2.5V_DDR +2.5V_DDR NS01 NS02 MSD109CL-H NS03 HYB25DC256163CE-4.0 HYB25DC256163CE-4.0 +2.5V_DDR DQM3 DQM3 +2.5V_DDR MDATA31 DQM2 VDD1 MDATA31 DQM2 GND-D MDATA30 MDATA30 DQM1 DQM1 VDD18 VDD1 MDATA29 DQM0 DQM0 VREF VDD33 VDD18 MDATA29 RS08 GND-D RS27 MDATA28 MDATA28...
  • Page 30 All manuals and user guides at all-guides.com X808 TJC3-13A +12V N802 R868 D802 SS14 MP1410-C019 C813 +5V_STB D803 SS14 BG2012D151T C808 C805 470u 100n L803 COMP R815 R867 +12V R869 C3B-A0619 N813 L801 GND-D KA78090R +32V +12V +1.25V +1.2V_VDDC L804 GND-D GND-D SLF7032T-100M1R4-PF...
  • Page 31 All manuals and user guides at all-guides.com MODE C +5V_HDMI1 DA01 RA11 MMBD1204 I2C_ADDR=0 -> Control Register: 9C/9D, HDMI RA01 XA03 GND-D EDID Shadow: 9E/9F NA03 24C02N-10SI27 HDMI1_RX2+ HDMI1_RX2+ I2C_ADDR=1 -> Control Register: BC/BD, GND-D GND-D GND-D +3.3V_HDMI HDMI1_RX2- HDMI1_RX2- EDID Shadow: BE/BF HDMI1_RX1+ HDMI1_RX1+...
  • Page 32 All manuals and user guides at all-guides.com +3.3V_VD +3.3V_VD N810 N806 MX25L1605AM2C-12G 24C512 R822 HOLD# EEP_W_EN GND-D R853 GND-D 002:D4 R823 SPI_CK FLASH1_WP SCLK SPI_D1 SPI_D0 SPI_CZ1 R824 R842 GND-D 353.24512-00 GND-D NS01 +3.3V_VD MSD109CL-H 24C04 +3.3V_VD +3.3V_VD N807 +3.3V_VD N811 MX25L1605AM2C-12G CI_DATA7...
  • Page 33 All manuals and user guides at all-guides.com RV02 RV06 CV01 RV09 DV04 RV13 100n LL4148 GND-D RV03 GND-D STANDBY_AMP VV03 007:C3 BC847AW DV01 RV07 RV08 RV10 CV06 CV14 +24V-AMP LL4148 2.4K 6.8K 100n RV04 DV03 GND-D 4.7K CD4148WP BC857AW VV02 DV02 LL4148 CBIAS...
  • Page 34 All manuals and user guides at all-guides.com +3.3V +3.3V N901 ISL29001 R906 R907 +3.3V REXT X901 POWER SOURCE MENU VOL+ VOL- S907 S906 S905 S903 S904 S901 S902 X902 R906 R905 R904 R903 R902 R901 1.5K 2.4K 4.3K N902 HRM538BB5117 Vout R903 LED901...
  • Page 35 All manuals and user guides at all-guides.com...
  • Page 36 All manuals and user guides at all-guides.com APPENDIX-A: Main assembly LCD-37XR9DA(B) MAIN COMPONENT AND IT'S NO. NAME NS01 MSD109CL (5270109001) N101 R2A10406NP (5271040601) Data processing board XI6HE04069D0 NJ01 CE6353 (5276353001) PS321TQF (5270321001) NV02 R2A15112FP (5271511201) IR board XI635HE00300 Key board XI635HE00200 XI6HE0402010 Power board...
  • Page 37: Appendix-B: Exploded View

    All manuals and user guides at all-guides.com APPENDIX-B: Exploded view LCD-37XR9DA(B)
  • Page 38 All manuals and user guides at all-guides.com PART LIST OF EXPLODED VIEW DESCRIPTION Front cabinet IR board Panel Key board Speaker Back cabinet Pedestal base Power switch Power board Data processing board User manual Remote Control...
  • Page 39 All manuals and user guides at all-guides.com PART LIST LCD-37XR9DA(B) ver. REF.No. PARTS No. DESCRIPION Q'TY REMARK Front cabinet XI6637421030 IR board XI635HE00300 XI5203378307 Panel 1 T370HW03 V5 01 XI635HE00200 Key board XI6170816000 Speaker XI673742K020 Back cabinet XI6151191000 Pedestal base XI635HE00301 Power switch XI6HE0402010...
  • Page 40 All manuals and user guides at all-guides.com Assembling the stand and removing the stand column(Option) If the stand is provided, please read these instructions thoroughly before attempting this installation. You must install your TV into the stand in order for it to stand upright on a cabinet or other flat surface. If you intend to mount your TV on a wall or other vertical surface, you must remove the stand column.
  • Page 41 All manuals and user guides at all-guides.com To remove the stand column: 1. Lay your TV flat (screen down) on a table or bench. Make sure that you put down a soft cushion or cloth so that your TV is not scratched. 2.
  • Page 42 All manuals and user guides at all-guides.com...
  • Page 43 All manuals and user guides at all-guides.com Dec/2009...

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