Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL RB2T CHASSIS ORIGINAL MANUAL ISSUE DATE: 6/2014 Segment: HA Version Date Subject 6/2014 Original manual issue. LCD TV 9-888-547-01...
Page 2 SERVICE MANUAL RB2T CHASSIS Segment: HA LCD TV 9-888-547-01...
Page 3 MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KD-49X8500B Black RM-SD023 CHINA RMF-SD005 KD-55X8500B Black RM-SD023 CHINA RMF-SD005 KD-65X8500B Black RM-SD023 CHINA RMF-SD005 KD-70X8500B Black RM-SD023 CHINA RMF-SD005 KD-49/55/65/70X8500B(CH)
Page 4 Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Page 5 WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. Do not press on the panel or frame edge to avoid the risk of electric shock.
Page 6 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
Page 7 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.
Page 8 SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
Page 9 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] Error item name *Following error is invalid in RB2. FAN_ERR EMIT_ERR TCON_ERR Model Name :KDL-RB2T Serial Number :1000162 Package Number :PKG0.410EUA MAC address SELF CHECK Device ID :B0:00:02:4D:72:88 of Wi-Fi USB Wired Mac :D8:D4:3C:A2:EE:9F dongle*1.
Page 10 SELF DIAGNOSIS FUNCTION SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
Page 11 SEC 1. DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. KD-49/55/65/70X8500B(CH)
Page 12 DISASSEMBLY 1-1. KD-49X8500B 1-1-1. STAND L (M HWI)A STAND L (M HWI) A P/N: 4-536-410-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 13 DISASSEMBLY 1-1. KD-49X8500B 1-1-2. STAND R (M HWI)A STAND R (M HWI) A P/N: 4-536-412-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 14 DISASSEMBLY 1-1. KD-49X8500B 1-1-3. CAMERA MODULE EXTERNAL TYPE A Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 CAMERA MODULE EXTERNAL TYPE A KD-49/55/65/70X8500B(CH)
Page 15 DISASSEMBLY 1-1. KD-49X8500B 1-1-4. AC COVER(NAS) AC COVER(NAS) Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-49/55/65/70X8500B(CH)
Page 16 DISASSEMBLY 1-1. KD-49X8500B 1-1-5. LABEL, REAR TERMINAL LABEL, REAR TERMINAL KD-49/55/65/70X8500B(CH)
Page 17 DISASSEMBLY 1-1. KD-49X8500B 1-1-6. LABEL, SIDE TERMINAL(M) LABEL, SIDE TERMINAL(M) KD-49/55/65/70X8500B(CH)
Page 18 DISASSEMBLY 1-1. KD-49X8500B 1-1-7. COVER, STAND HOLE (2L HWI) COVER, STAND HOLE (2L HWI) KD-49/55/65/70X8500B(CH)
Page 19 DISASSEMBLY 1-1. KD-49X8500B 1-1-8. REAR COVER (M HWI) A REAR COVER (M HWI) A 14 Screws (SCREW, +PSW M3X6 STEP) P/N: 4-457-815-02 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 3 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 KD-49/55/65/70X8500B(CH)
Page 20 DISASSEMBLY 1-1. KD-49X8500B 1-1-9. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 21 DISASSEMBLY 1-1. KD-49X8500B 1-1-10. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 22 DISASSEMBLY 1-1. KD-49X8500B 1-1-11. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 23 DISASSEMBLY 1-1. KD-49X8500B 1-1-12. BRACKET, TOP (METAL) BRACKET, TOP (METAL) KD-49/55/65/70X8500B(CH)
Page 24 DISASSEMBLY 1-1. KD-49X8500B 1-1-13. USB CABLE(A TO MINIB 235MM) and USB HOLDER USB HOLDER USB CABLE(A TO MINIB 235MM) KD-49/55/65/70X8500B(CH)
Page 25 DISASSEMBLY 1-1. KD-49X8500B 1-1-14. BASE, BKT TOP (2L HWI) BASE, BKT TOP (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 26 DISASSEMBLY 1-1. KD-49X8500B 1-1-15. CONNECTOR ASSY 20P CONNECTOR ASSY 20P P/N: 1-910-109-52 KD-49/55/65/70X8500B(CH)
Page 27 DISASSEMBLY 1-1. KD-49X8500B 1-1-16. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 28 DISASSEMBLY 1-1. KD-49X8500B 1-1-17. SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55/65/70X8500B(CH)
Page 29 DISASSEMBLY 1-1. KD-49X8500B 1-1-18. SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55/65/70X8500B(CH)
Page 30 DISASSEMBLY 1-1. KD-49X8500B 1-1-19. CUSHION, SP (HWI) 4-538-070-01 CUSHION, SP (HWI) KD-49/55/65/70X8500B(CH)
Page 31 DISASSEMBLY 1-1. KD-49X8500B 1-1-20. CONNECTOR ASSY 28P CONNECTOR ASSY 28P P/N: 1-910-109-45 KD-49/55/65/70X8500B(CH)
Page 32 DISASSEMBLY 1-1. KD-49X8500B 1-1-21. SMART CORE No gap between Smart Core and AL Bezel SMART CORE 2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 KD-49/55/65/70X8500B(CH)
Page 33 DISASSEMBLY 1-1. KD-49X8500B 1-1-22. BRACKET, RC UP (L HWI) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 P/N: 2-580-639-01 BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) KD-49/55/65/70X8500B(CH)
Page 34 DISASSEMBLY 1-1. KD-49X8500B 1-1-23. HOLDER, NECK L (M HWI) and HOLDER, NECK R (M HWI) 2 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 2 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 HOLDER, NECK R (M HWI) HOLDER, NECK L (M HWI) KD-49/55/65/70X8500B(CH)
Page 35 DISASSEMBLY 1-1. KD-49X8500B 1-1-24. BRACKET, STAND CENTER (M HWI) BRACKET, STAND CENTER (M HWI) KD-49/55/65/70X8500B(CH)
Page 36 DISASSEMBLY 1-1. KD-49X8500B 1-1-25. SWITCH UNIT SWITCH UNIT KD-49/55/65/70X8500B(CH)
Page 37 DISASSEMBLY 1-1. KD-49X8500B 1-1-26. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 38 DISASSEMBLY 1-1. KD-49X8500B 1-1-27. HARNESS ASSY (MAIN) and CONNECTOR ASSY 14P HARNESS ASSY (MAIN) CONNECTOR ASSY 14P P/N: 1-910-109-46 P/N: 1-910-109-47 KD-49/55/65/70X8500B(CH)
Page 39 DISASSEMBLY 1-1. KD-49X8500B 1-1-28. BRACKET, STAND L (M HWI) and BRACKET, STAND R (M HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 BRACKET, STAND R (M HWI) BRACKET, STAND L (M HWI) KD-49/55/65/70X8500B(CH)
Page 40 DISASSEMBLY 1-1. KD-49X8500B 1-1-29. FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 20P P/N: 1-910-109-48 KD-49/55/65/70X8500B(CH)
Page 41 DISASSEMBLY 1-1. KD-49X8500B 1-1-30. TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 42 DISASSEMBLY 1-1. KD-49X8500B 1-1-31. FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 41P P/N: 1-848-368-11 FLEXIBLE FLAT CABLE 51P P/N: 1-848-369-11 KD-49/55/65/70X8500B(CH)
Page 43 DISASSEMBLY 1-1. KD-49X8500B 1-1-32. BRACKET, VESA (M) BRACKET, VESA (M) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 44 DISASSEMBLY 1-1. KD-49X8500B 1-1-33. BRACKET, SIDE (MOLD) BRACKET, SIDE (MOLD) KD-49/55/65/70X8500B(CH)
Page 45 DISASSEMBLY 1-1. KD-49X8500B 1-1-34. PLATE, MAIN (MIA) PLATE, MAIN (MIA) 8 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 46 DISASSEMBLY 1-1. KD-49X8500B 1-1-35. K2 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 47 DISASSEMBLY 1-1. KD-49X8500B 1-1-36. TUS Confirm fully insertion into connector 4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 48 DISASSEMBLY 1-1. KD-49X8500B 1-1-37. BAXF BAXF 7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 49 DISASSEMBLY 1-1. KD-49X8500B 1-1-38. SHEET, THERMAL (BAF) and SPACER (G A) SHEET, THERMAL (BAF) Confirm Spacer is assembled SPACER (G A) KD-49/55/65/70X8500B(CH)
Page 50 DISASSEMBLY 1-1. KD-49X8500B 1-1-39. G7A 5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 51 DISASSEMBLY 1-1. KD-49X8500B 1-1-40. SHEET, INSULATION (G7) SHEET, INSULATION (G7) KD-49/55/65/70X8500B(CH)
Page 52 DISASSEMBLY 1-1. KD-49X8500B 1-1-41. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 53 DISASSEMBLY 1-1. KD-49X8500B 1-1-42. CUSHION 1825A (40mm) 4-538-934-01 CUSHION 1825A (40mm) Push the tape of this area to stick to AL-Bezel 4-538-934-01 CUSHION 1825A (40mm) *Make sure to push the tape of this corner area For avoiding stick out from Bezel.
Page 54 DISASSEMBLY 1-1. KD-49X8500B 1-1-43. LCD PANEL LCD PANEL KD-49/55/65/70X8500B(CH)
Page 55 DISASSEMBLY 1-2. KD-55X8500B 1-2-1. STAND L (2L HWI)A STAND L (2L HWI) A P/N: 4-532-610-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 56 DISASSEMBLY 1-2. KD-55X8500B 1-2-2. STAND R (2L HWI)A STAND R (2L HWI) A P/N: 4-533-086-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 57 DISASSEMBLY 1-2. KD-55X8500B 1-2-3. CAMERA MODULE EXTERNAL TYPEA Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 CAMERA MODULE EXTERNAL TYPE A KD-49/55/65/70X8500B(CH)
Page 58 DISASSEMBLY 1-2. KD-55X8500B 1-2-4. AC COVER(NAS) AC COVER(NAS) Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-49/55/65/70X8500B(CH)
Page 59 DISASSEMBLY 1-2. KD-55X8500B 1-2-5. LABEL, REAR TERMINAL LABEL, REAR TERMINAL KD-49/55/65/70X8500B(CH)
Page 60 DISASSEMBLY 1-2. KD-55X8500B 1-2-6. LABEL, SIDE TERMINAL(M) LABEL, SIDE TERMINAL(M) KD-49/55/65/70X8500B(CH)
Page 61 DISASSEMBLY 1-2. KD-55X8500B 1-2-7. COVER, STAND HOLE (2L HWI) COVER, STAND HOLE (2L HWI) KD-49/55/65/70X8500B(CH)
Page 62 DISASSEMBLY 1-2. KD-55X8500B 1-2-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (L HWI) A 8 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 10 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-49/55/65/70X8500B(CH)
Page 63 DISASSEMBLY 1-2. KD-55X8500B 1-2-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (L HWI) A REFLECTOR SP (2L HWI) REFLECTOR SP (2L HWI) KD-49/55/65/70X8500B(CH)
Page 64 DISASSEMBLY 1-2. KD-55X8500B 1-2-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (L HWI) A COVER,UNDER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 65 DISASSEMBLY 1-2. KD-55X8500B 1-2-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (L HWI) A REAR COVER (L HWI) A KD-49/55/65/70X8500B(CH)
Page 66 DISASSEMBLY 1-2. KD-55X8500B 1-2-9. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 67 DISASSEMBLY 1-2. KD-55X8500B 1-2-10. TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 68 DISASSEMBLY 1-2. KD-55X8500B 1-2-11. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 69 DISASSEMBLY 1-2. KD-55X8500B 1-2-12. BRACKET, TOP (METAL) BRACKET, TOP (METAL) KD-49/55/65/70X8500B(CH)
Page 70 DISASSEMBLY 1-2. KD-55X8500B 1-2-13. USB CABLE(A TO MINIB 235MM) and USB HOLDER USB HOLDER USB CABLE(A TO MINIB 235MM) KD-49/55/65/70X8500B(CH)
Page 71 DISASSEMBLY 1-2. KD-55X8500B 1-2-14. BASE, BKT TOP (2L HWI) BASE, BKT TOP (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 72 DISASSEMBLY 1-2. KD-55X8500B 1-2-15. CONNECTOR ASSY 20P CONNECTOR ASSY 20P P/N: 1-910-109-52 KD-49/55/65/70X8500B(CH)
Page 73 DISASSEMBLY 1-2. KD-55X8500B 1-2-16. CUSHION 1825A (150mm) 4-538-934-11 CUSHION 1825A (150mm) KD-49/55/65/70X8500B(CH)
Page 74 DISASSEMBLY 1-2. KD-55X8500B 1-2-17. BRACKET,SP L (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET,SP L (2L HWI) BRACKET,SP L (2L HWI) KD-49/55/65/70X8500B(CH)
Page 75 DISASSEMBLY 1-2. KD-55X8500B 1-2-18. BRACKET,SP R (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET,SP R (2L HWI) BRACKET,SP R (2L HWI) KD-49/55/65/70X8500B(CH)
Page 76 DISASSEMBLY 1-2. KD-55X8500B 1-2-19. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 77 DISASSEMBLY 1-2. KD-55X8500B 1-2-20. SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55/65/70X8500B(CH)
Page 78 DISASSEMBLY 1-2. KD-55X8500B 1-2-21. SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55/65/70X8500B(CH)
Page 79 DISASSEMBLY 1-2. KD-55X8500B 1-2-22. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 80 DISASSEMBLY 1-2. KD-55X8500B 1-2-23. CONNECTOR ASSY 14P CONNECTOR ASSY 14P P/N: 1-910-109-51 KD-49/55/65/70X8500B(CH)
Page 81 DISASSEMBLY 1-2. KD-55X8500B 1-2-24. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 82 DISASSEMBLY 1-2. KD-55X8500B No gap between Smart Core and 1-2-25. SMART CORE AL Bezel Put UL Tape into hook 2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 SMART CORE KD-49/55/65/70X8500B(CH)
Page 83 DISASSEMBLY 1-2. KD-55X8500B 1-2-26. BRACKET, RC UP (L HWI) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 P/N: 2-580-639-01 BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) KD-49/55/65/70X8500B(CH)
Page 84 DISASSEMBLY 1-2. KD-55X8500B 1-2-27. HOLDER, NECK L (2L HWI) and HOLDER, NECK R (2L HWI) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 HOLDER, NECK R (2L HWI) HOLDER, NECK L (2L HWI) KD-49/55/65/70X8500B(CH)
Page 85 DISASSEMBLY 1-2. KD-55X8500B 1-2-28. BRACKET, STAND CENTER (2L HWI) BRACKET, STAND CENTER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 86 DISASSEMBLY 1-2. KD-55X8500B 1-2-29. SWITCH UNIT SWITCH UNIT KD-49/55/65/70X8500B(CH)
Page 87 DISASSEMBLY 1-2. KD-55X8500B 1-2-30. HOLDER, SIDE SW (MIA) HOLDER, SIDE SW (MIA) Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 88 DISASSEMBLY 1-2. KD-55X8500B 1-2-31. HARNESS ASSY(MAIN) HARNESS ASSY(MAIN) P/N: 1-910-109-50 KD-49/55/65/70X8500B(CH)
Page 89 DISASSEMBLY 1-2. KD-55X8500B 1-2-32. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 90 DISASSEMBLY 1-2. KD-55X8500B 1-2-33. CONNECTOR ASSY 28P CONNECTOR ASSY 28P P/N: 1-910-109-49 KD-49/55/65/70X8500B(CH)
Page 91 DISASSEMBLY 1-2. KD-55X8500B 1-2-34. BRACKET, WALL (L HWI) GASKET(WL) BRACKET, WALL (L HWI) 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 92 DISASSEMBLY 1-2. KD-55X8500B 1-2-35. BRACKET, STAND L (2L HWI) BRACKET, STAND L (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 93 DISASSEMBLY 1-2. KD-55X8500B 1-2-36. BRACKET, STAND R (2L HWI) BRACKET, STAND R (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 94 DISASSEMBLY 1-2. KD-55X8500B 1-2-37. BRACKET, VESA (2L HWI) BRACKET, VESA (2L HWI) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 95 DISASSEMBLY 1-2. KD-55X8500B 1-2-38. FLEXIBLE FLAT CABLE 20P FLEXIBLE FLAT CABLE 20P P/N: 1-910-109-53 KD-49/55/65/70X8500B(CH)
Page 96 DISASSEMBLY 1-2. KD-55X8500B 1-2-39. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 97 DISASSEMBLY 1-2. KD-55X8500B 1-2-40. FLEXIBLE FLAT CABLE 41P(HA55) and FLEXIBLE FLAT CABLE 51P(HA55) FLEXIBLE FLAT CABLE 41P (HA55) P/N: 1-848-312-11 FLEXIBLE FLAT CABLE 51P(HA55) P/N: 1-848-313-11 KD-49/55/65/70X8500B(CH)
Page 98 DISASSEMBLY 1-2. KD-55X8500B 1-2-41. GASKET(SC) GASKET(SC) GASKET(SC) KD-49/55/65/70X8500B(CH)
Page 99 DISASSEMBLY 1-2. KD-55X8500B 1-2-42. BRACKET SIDE (METAL) BRACKET SIDE (METAL) KD-49/55/65/70X8500B(CH)
Page 100 DISASSEMBLY 1-2. KD-55X8500B 1-2-43. PLATE, MAIN (MIA) PLATE, MAIN (MIA) 8 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 101 DISASSEMBLY 1-2. KD-55X8500B 1-2-44. K2 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 102 DISASSEMBLY 1-2. KD-55X8500B 1-2-45. TUS Confirm fully insertion into connector 4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 103 DISASSEMBLY 1-2. KD-55X8500B 1-2-46. BAXF BAXF 7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 104 DISASSEMBLY 1-2. KD-55X8500B 1-2-47. SHEET, THERMAL (BAF) and SPACER (G A) SHEET, THERMAL (BAF) Confirm Spacer is assembled SPACER (G A) KD-49/55/65/70X8500B(CH)
Page 105 DISASSEMBLY 1-2. KD-55X8500B 1-2-48. G7A 5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 106 DISASSEMBLY 1-2. KD-55X8500B 1-2-49. SHEET, INSULATION (G7) SHEET, INSULATION (G7) KD-49/55/65/70X8500B(CH)
Page 107 DISASSEMBLY 1-2. KD-55X8500B 1-2-50. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 108 DISASSEMBLY 1-2. KD-55X8500B 1-2-51. SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 109 DISASSEMBLY 1-2. KD-55X8500B 1-2-52. BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 110 DISASSEMBLY 1-2. KD-55X8500B 1-2-53. CUSHION 1825A (40mm) 4-538-934-01 CUSHION 1825A (40mm) Push the tape of this area to stick to AL-Bezel 4-538-934-01 CUSHION 1825A (40mm) *Make sure to push the tape of this corner area For avoiding stick out from Bezel. KD-49/55/65/70X8500B(CH)
Page 111 DISASSEMBLY 1-2. KD-55X8500B 1-2-54. LCD PANEL LCD PANEL KD-49/55/65/70X8500B(CH)
Page 112 DISASSEMBLY 1-3. KD-65X8500B 1-3-1. STAND L (2L HWI)A STAND L (2L HWI) A P/N: 4-532-610-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 113 DISASSEMBLY 1-3. KD-65X8500B 1-3-2. STAND R (2L HWI)A STAND R (2L HWI) A P/N: 4-533-086-01 Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 114 DISASSEMBLY 1-3. KD-65X8500B 1-3-3. CAMERA MODULE EXTERNAL TYPEA Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 CAMERA MODULE EXTERNAL TYPE A KD-49/55/65/70X8500B(CH)
Page 115 DISASSEMBLY 1-3. KD-65X8500B 1-3-4. AC COVER(NAS) AC COVER(NAS) Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-49/55/65/70X8500B(CH)
Page 116 DISASSEMBLY 1-3. KD-65X8500B 1-3-5. LABEL, REAR TERMINAL LABEL, REAR TERMINAL KD-49/55/65/70X8500B(CH)
Page 117 DISASSEMBLY 1-3. KD-65X8500B 1-3-6. LABEL, SIDE TERMINAL(M) LABEL, SIDE TERMINAL(M) KD-49/55/65/70X8500B(CH)
Page 118 DISASSEMBLY 1-3. KD-65X8500B 1-3-7. COVER, STAND HOLE (2L HWI) COVER, STAND HOLE (2L HWI) KD-49/55/65/70X8500B(CH)
Page 119 DISASSEMBLY 1-3. KD-65X8500B 1-3-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (2L HWI) A 8 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 11 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-49/55/65/70X8500B(CH)
Page 120 DISASSEMBLY 1-3. KD-65X8500B 1-3-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (2L HWI) A REFLECTOR SP (2L HWI) REFLECTOR SP (2L HWI) KD-49/55/65/70X8500B(CH)
Page 121 DISASSEMBLY 1-3. KD-65X8500B 1-3-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (2L HWI) A COVER,UNDER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 122 DISASSEMBLY 1-3. KD-65X8500B 1-3-8. REFLECTOR SP (2L HWI), COVER,UNDER (2L HWI), REAR COVER (2L HWI) A REAR COVER (2L HWI) A KD-49/55/65/70X8500B(CH)
Page 123 DISASSEMBLY 1-3. KD-65X8500B 1-3-9. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 124 DISASSEMBLY 1-3. KD-65X8500B 1-3-10. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 125 DISASSEMBLY 1-3. KD-65X8500B 1-3-11. BRACKET, TOP (METAL) BRACKET, TOP (METAL) KD-49/55/65/70X8500B(CH)
Page 126 DISASSEMBLY 1-3. KD-65X8500B 1-3-12. CABLE WITH CONNECTOR (USB) and USB HOLDER USB HOLDER CABLE WITH CONNECTOR (USB) KD-49/55/65/70X8500B(CH)
Page 127 DISASSEMBLY 1-3. KD-65X8500B 1-3-13. BASE, BKT TOP (2L HWI) BASE, BKT TOP (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 128 DISASSEMBLY 1-3. KD-65X8500B 1-3-14. CONNECTOR ASSY 20P CONNECTOR ASSY 20P P/N: 1-910-109-52 KD-49/55/65/70X8500B(CH)
Page 129 DISASSEMBLY 1-3. KD-65X8500B 1-3-15. CUSHION 1825A (150mm) 4-538-934-11 CUSHION 1825A (150mm) KD-49/55/65/70X8500B(CH)
Page 130 DISASSEMBLY 1-3. KD-65X8500B 1-3-16. BRACKET SP L (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET SP L (2L HWI) BRACKET SP L (2L HWI) KD-49/55/65/70X8500B(CH)
Page 131 DISASSEMBLY 1-3. KD-65X8500B 1-3-17. BRACKET SP R (2L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET SP R (2L HWI) BRACKET SP R (2L HWI) KD-49/55/65/70X8500B(CH)
Page 132 DISASSEMBLY 1-3. KD-65X8500B 1-3-18. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 133 DISASSEMBLY 1-3. KD-65X8500B 1-3-19. SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55/65/70X8500B(CH)
Page 134 DISASSEMBLY 1-3. KD-65X8500B 1-3-20. SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55/65/70X8500B(CH)
Page 135 DISASSEMBLY 1-3. KD-65X8500B 1-3-21. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 136 DISASSEMBLY 1-3. KD-65X8500B 1-3-22. CONNECTOR ASSY 14P CONNECTOR ASSY 14P P/N: 1-910-109-56 KD-49/55/65/70X8500B(CH)
Page 137 DISASSEMBLY 1-3. KD-65X8500B 1-3-23. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 138 DISASSEMBLY 1-3. KD-65X8500B No gap between Smart Core and 1-3-24. SMART CORE AL Bezel Put UL Tape into hook 2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 SMART CORE KD-49/55/65/70X8500B(CH)
Page 139 DISASSEMBLY 1-3. KD-65X8500B 1-3-25. BRACKET, RC UP (L HWI) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 P/N: 2-580-639-01 BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) KD-49/55/65/70X8500B(CH)
Page 140 DISASSEMBLY 1-3. KD-65X8500B 1-3-26. HOLDER, NECK L (2L HWI) and HOLDER, NECK R (2L HWI) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 HOLDER, NECK R (2L HWI) HOLDER, NECK L (2L HWI) KD-49/55/65/70X8500B(CH)
Page 141 DISASSEMBLY 1-3. KD-65X8500B 1-3-27. BRACKET, STAND CENTER (2L HWI) BRACKET, STAND CENTER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 142 DISASSEMBLY 1-3. KD-65X8500B 1-3-28. SWITCH UNIT SWITCH UNIT KD-49/55/65/70X8500B(CH)
Page 143 DISASSEMBLY 1-3. KD-65X8500B 1-3-29. HOLDER, SIDE SW (MIA) HOLDER, SIDE SW (MIA) Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 144 DISASSEMBLY 1-3. KD-65X8500B 1-3-30. HARNESS ASSY(MAIN) HARNESS ASSY(MAIN) P/N: 1-910-109-55 KD-49/55/65/70X8500B(CH)
Page 145 DISASSEMBLY 1-3. KD-65X8500B 1-3-31. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 146 DISASSEMBLY 1-3. KD-65X8500B 1-3-32. CONNECTOR ASSY 28P CONNECTOR ASSY 28P P/N: 1-910-109-54 KD-49/55/65/70X8500B(CH)
Page 147 DISASSEMBLY 1-3. KD-65X8500B 1-3-33. BRACKET, WALL (L HWI) BRACKET, WALL (L HWI) GASKET(WL) 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 148 DISASSEMBLY 1-3. KD-65X8500B 1-3-34. BRACKET, STAND L (2L HWI) BRACKET, STAND L (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 149 DISASSEMBLY 1-3. KD-65X8500B 1-3-35. BRACKET, STAND R (2L HWI) BRACKET, STAND R (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 150 DISASSEMBLY 1-3. KD-65X8500B 1-3-36. BRACKET, VESA (2L HWI) BRACKET, VESA (2L HWI) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 151 DISASSEMBLY 1-3. KD-65X8500B 1-3-37. FLEXIBLE FLAT CABLE 20P FLEXIBLE FLAT CABLE 20P P/N: 1-910-109-53 KD-49/55/65/70X8500B(CH)
Page 152 DISASSEMBLY 1-3. KD-65X8500B 1-3-38. TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 153 DISASSEMBLY 1-3. KD-65X8500B 1-3-39. FLEXIBLE FLAT CABLE 41P(HA65) and FLEXIBLE FLAT CABLE 51P(HA65) FLEXIBLE FLAT CABLE 41P(HA65) P/N: 1-848-314-11 FLEXIBLE FLAT CABLE 51P(HA65) P/N: 1-848-315-11 KD-49/55/65/70X8500B(CH)
Page 154 DISASSEMBLY 1-3. KD-65X8500B 1-3-40. GASKET(SC) GASKET(SC) GASKET(SC) KD-49/55/65/70X8500B(CH)
Page 155 DISASSEMBLY 1-3. KD-65X8500B 1-3-41. BRACKET SIDE (METAL) BRACKET SIDE (METAL) KD-49/55/65/70X8500B(CH)
Page 156 DISASSEMBLY 1-3. KD-65X8500B 1-3-42. PLATE, MAIN (MIA) PLATE, MAIN (MIA) 8 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 157 DISASSEMBLY 1-3. KD-65X8500B 1-3-43. K2 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 158 DISASSEMBLY 1-3. KD-65X8500B 1-3-44. TUS Confirm fully insertion into connector 4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 159 DISASSEMBLY 1-3. KD-65X8500B 1-3-45. BAXF BAXF 7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 160 DISASSEMBLY 1-3. KD-65X8500B 1-3-46. SHEET, THERMAL (BAF) and SPACER (G A) SHEET, THERMAL (BAF) Confirm Spacer is assembled SPACER (G A) KD-49/55/65/70X8500B(CH)
Page 161 DISASSEMBLY 1-3. KD-65X8500B 1-3-47. G7C 5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 162 DISASSEMBLY 1-3. KD-65X8500B 1-3-48. SHEET, INSULATION (G7) SHEET, INSULATION (G7) SHEET, INSULATION (G7) KD-49/55/65/70X8500B(CH)
Page 163 DISASSEMBLY 1-3. KD-65X8500B 1-3-49. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 164 DISASSEMBLY 1-3. KD-65X8500B 1-3-50. SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 165 DISASSEMBLY 1-3. KD-65X8500B 1-3-51. BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 166 DISASSEMBLY 1-3. KD-65X8500B 1-3-52. CUSHION 1825A (40mm) 4-538-934-01 CUSHION 1825A (40mm) Push the tape of this area to stick to AL-Bezel 4-538-934-01 CUSHION 1825A (40mm) *Make sure to push the tape of this corner area For avoiding stick out from Bezel. KD-49/55/65/70X8500B(CH)
Page 167 DISASSEMBLY 1-3. KD-65X8500B 1-3-53. CUSHION 825B 4-534-199-81 CUSHION 825B KD-49/55/65/70X8500B(CH)
Page 168 DISASSEMBLY 1-3. KD-65X8500B 1-3-54. LCD PANEL LCD PANEL KD-49/55/65/70X8500B(CH)
Page 169 DISASSEMBLY 1-4. KD-70X8500B 1-4-1. STAND L (3L HWI)A STAND L (3L HWI) A Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 170 DISASSEMBLY 1-4. KD-70X8500B 1-4-2. STAND R (3L HWI)A STAND R (3L HWI) A Please check that is no step between Panel and Stand. 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 KD-49/55/65/70X8500B(CH)
Page 171 DISASSEMBLY 1-4. KD-70X8500B 1-4-3. CAMERA MODULE EXTERNAL TYPED Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 CAMERA MODULE EXTERNAL TYPE D KD-49/55/65/70X8500B(CH)
Page 172 DISASSEMBLY 1-4. KD-70X8500B 1-4-4. CUSHION, TOP (HWI) 4-542-442-01 CUSHION, TOP (HWI) KD-49/55/65/70X8500B(CH)
Page 173 DISASSEMBLY 1-4. KD-70X8500B 1-4-5. AC COVER(NAS) AC COVER(NAS) Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-49/55/65/70X8500B(CH)
Page 174 DISASSEMBLY 1-4. KD-70X8500B 1-4-6. LABEL, REAR TERMINAL LABEL, REAR TERMINAL KD-49/55/65/70X8500B(CH)
Page 175 DISASSEMBLY 1-4. KD-70X8500B 1-4-7. LABEL, SIDE TERMINAL(M) LABEL, SIDE TERMINAL(M) KD-49/55/65/70X8500B(CH)
Page 176 DISASSEMBLY 1-4. KD-70X8500B 1-4-8. REFLECTOR SP (3L HWI), COVER,UNDER (2L HWI), REAR COVER (3L HWI) A 8 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 14 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-49/55/65/70X8500B(CH)
Page 177 DISASSEMBLY 1-4. KD-70X8500B 1-4-8. REFLECTOR SP (3L HWI), COVER,UNDER (2L HWI), REAR COVER (3L HWI) A REFLECTOR SP (3L HWI) REFLECTOR SP (3L HWI) KD-49/55/65/70X8500B(CH)
Page 178 DISASSEMBLY 1-4. KD-70X8500B 1-4-8. REFLECTOR SP (3L HWI), COVER,UNDER (2L HWI), REAR COVER (3L HWI) A COVER,UNDER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 179 DISASSEMBLY 1-4. KD-70X8500B 1-4-8. REFLECTOR SP (3L HWI), COVER,UNDER (2L HWI), REAR COVER (3L HWI) A REAR COVER (3L HWI) A KD-49/55/65/70X8500B(CH)
Page 180 DISASSEMBLY 1-4. KD-70X8500B 1-4-9. TAPE TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 181 DISASSEMBLY 1-4. KD-70X8500B 1-4-10. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 182 DISASSEMBLY 1-4. KD-70X8500B 1-4-11. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 183 DISASSEMBLY 1-4. KD-70X8500B 1-4-12. BRACKET, TOP (MIA) BRACKET, TOP (MIA) KD-49/55/65/70X8500B(CH)
Page 184 DISASSEMBLY 1-4. KD-70X8500B 1-4-13. CABLE WITH CONNECTOR (USB) and USB HOLDER USB HOLDER CABLE WITH CONNECTOR (USB) KD-49/55/65/70X8500B(CH)
Page 185 DISASSEMBLY 1-4. KD-70X8500B 1-4-14. BASE, BKT TOP (3L HWI) BASE, BKT TOP (3L HWI) 2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 186 DISASSEMBLY 1-4. KD-70X8500B 1-4-15. CONNECTOR ASSY 20P CONNECTOR ASSY 20P P/N: 1-910-109-52 KD-49/55/65/70X8500B(CH)
Page 187 DISASSEMBLY 1-4. KD-70X8500B 1-4-16. BRACKET,SP ASSY L (3L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET,SP ASSY L (3L HWI) BRACKET,SP ASSY L (3L HWI) KD-49/55/65/70X8500B(CH)
Page 188 DISASSEMBLY 1-4. KD-70X8500B 1-4-17. BRACKET,SP ASSY R (3L HWI) Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 BRACKET,SP ASSY R (3L HWI) BRACKET,SP ASSY R (3L HWI) KD-49/55/65/70X8500B(CH)
Page 189 DISASSEMBLY 1-4. KD-70X8500B 1-4-18. SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55/65/70X8500B(CH)
Page 190 DISASSEMBLY 1-4. KD-70X8500B 1-4-19. SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55/65/70X8500B(CH)
Page 191 DISASSEMBLY 1-4. KD-70X8500B No gap between Smart Core and 1-4-20. SMART CORE AL Bezel Put UL Tape into hook 2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 SMART CORE KD-49/55/65/70X8500B(CH)
Page 192 DISASSEMBLY 1-4. KD-70X8500B 1-4-21. SWITCH UNIT SWITCH UNIT KD-49/55/65/70X8500B(CH)
Page 193 DISASSEMBLY 1-4. KD-70X8500B 1-4-22. HARNESS ASSY (MAIN) and CONNECTOR ASSY 28P HARNESS ASSY (MAIN) P/N: 1-910-109-42 CONNECTOR ASSY 28P P/N: 1-910-109-41 KD-49/55/65/70X8500B(CH)
Page 194 DISASSEMBLY 1-4. KD-70X8500B 1-4-23. WIRE DRESSING KD-49/55/65/70X8500B(CH)
Page 195 DISASSEMBLY 1-4. KD-70X8500B 1-4-24. CONNECTOR ASSY 14P CONNECTOR ASSY 14P P/N: 1-910-109-43 KD-49/55/65/70X8500B(CH)
Page 196 DISASSEMBLY 1-4. KD-70X8500B 1-4-25. BRACKET, RC UP (L HWI) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 P/N: 2-580-639-01 BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) KD-49/55/65/70X8500B(CH)
Page 197 DISASSEMBLY 1-4. KD-70X8500B 1-4-26. HOLDER, NECK L (3L HWI) and HOLDER, NECK R (3L HWI) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 HOLDER, NECK R (3L HWI) HOLDER, NECK L (3L HWI) KD-49/55/65/70X8500B(CH)
Page 198 DISASSEMBLY 1-4. KD-70X8500B 1-4-27. BRACKET, STAND CENTER (2L HWI) BRACKET, STAND CENTER (2L HWI) KD-49/55/65/70X8500B(CH)
Page 199 DISASSEMBLY 1-4. KD-70X8500B 1-4-28. BRACKET, STAND L (2L HWI) BRACKET, STAND L (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 200 DISASSEMBLY 1-4. KD-70X8500B 1-4-29. BRACKET, STAND R (2L HWI) BRACKET, STAND R (2L HWI) 3 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 201 DISASSEMBLY 1-4. KD-70X8500B 1-4-30. BRACKET, VESA(MIA) BRACKET, VESA(MIA) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 KD-49/55/65/70X8500B(CH)
Page 202 DISASSEMBLY 1-4. KD-70X8500B 1-4-31. AL TAPE C (3L HWI) AL TAPE C (3L HWI) KD-49/55/65/70X8500B(CH)
Page 203 DISASSEMBLY 1-4. KD-70X8500B 1-4-32. BRACKET, WALL (3L HWI) BRACKET, WALL (3L HWI) GASKET(WL) 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 204 DISASSEMBLY 1-4. KD-70X8500B 1-4-33. AL TAPE L (3L HWI) and AL TAPE R (3L HWI) AL TAPE L (3L HWI) AL TAPE R (3L HWI) KD-49/55/65/70X8500B(CH)
Page 205 DISASSEMBLY 1-4. KD-70X8500B 1-4-34. TAPE and FLEXIBLE FLAT CABLE 20P TAPE FLEXIBLE FLAT CABLE 20P P/N: 1-910-109-44 KD-49/55/65/70X8500B(CH)
Page 206 DISASSEMBLY 1-4. KD-70X8500B 1-4-35. TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 207 DISASSEMBLY 1-4. KD-70X8500B 1-4-36. TAPE TAPE TAPE KD-49/55/65/70X8500B(CH)
Page 208 DISASSEMBLY 1-4. KD-70X8500B 1-4-37. FLEXIBLE FLAT CABLE 41P and FLEXIBLE FLAT CABLE 51P FLEXIBLE FLAT CABLE 41P P/N: 1-848-370-11 FLEXIBLE FLAT CABLE 51P P/N: 1-848-371-11 KD-49/55/65/70X8500B(CH)
Page 209 DISASSEMBLY 1-4. KD-70X8500B 1-4-38. GASKET(SC) GASKET(SC) GASKET(SC) KD-49/55/65/70X8500B(CH)
Page 210 DISASSEMBLY 1-4. KD-70X8500B 1-4-39. BRACKET SIDE (METAL) BRACKET SIDE (METAL) KD-49/55/65/70X8500B(CH)
Page 211 DISASSEMBLY 1-4. KD-70X8500B 1-4-40. PLATE, MAIN (MIA) PLATE, MAIN (MIA) 8 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 212 DISASSEMBLY 1-4. KD-70X8500B 1-4-41. K2 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 213 DISASSEMBLY 1-4. KD-70X8500B 1-4-42. TUS Confirm fully insertion into connector 4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 214 DISASSEMBLY 1-4. KD-70X8500B 1-4-43. BAXF BAXF 7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55/65/70X8500B(CH)
Page 215 DISASSEMBLY 1-4. KD-70X8500B 1-4-44. SHEET, THERMAL (BAF) and SPACER(G A) SHEET, THERMAL (BAF) Confirm Spacer is assembled SPACER (G A) KD-49/55/65/70X8500B(CH)
Page 216 DISASSEMBLY 1-4. KD-70X8500B 1-4-45. G7B 5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 217 DISASSEMBLY 1-4. KD-70X8500B 1-4-46. SHEET, INSULATION (G7) SHEET, INSULATION (G7) KD-49/55/65/70X8500B(CH)
Page 218 DISASSEMBLY 1-4. KD-70X8500B 1-4-47. SLIDE, CLAMP SLIDE, CLAMP KD-49/55/65/70X8500B(CH)
Page 219 DISASSEMBLY 1-4. KD-70X8500B 1-4-48. BRACKET, RC UP (L HWI) BRACKET, RC UP (L HWI) KD-49/55/65/70X8500B(CH)
Page 220 DISASSEMBLY 1-4. KD-70X8500B 1-4-49. BRACKET RC SIDE (3L HWI) BRACKET RC SIDE (3L HWI) 2 Screws (SCREW, +PSW M3X6 W12) 2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 221 DISASSEMBLY 1-4. KD-70X8500B 1-4-50. BRACKET RC SIDE (3L HWI) BRACKET RC SIDE (3L HWI) 2 Screws (SCREW, +PSW M3X6 W12) 2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11 P/N: 4-256-393-11 KD-49/55/65/70X8500B(CH)
Page 222 DISASSEMBLY 1-4. KD-70X8500B 1-4-51. CUSHION 1825A (40mm) 4-538-934-01 CUSHION 1825A (40mm) Push the tape of this area to stick to AL-Bezel 4-538-934-01 CUSHION 1825A (40mm) *Make sure to push the tape of this corner area For avoiding stick out from Bezel. KD-49/55/65/70X8500B(CH)
Page 223 DISASSEMBLY 1-4. KD-70X8500B 1-4-52. LCD PANEL LCD PANEL KD-49/55/65/70X8500B(CH)
Page 224 DISASSEMBLY 1-5. SMART CORE 1-5-1. LIGHT,CASE ASSY LIGHT,CASE ASSY KD-49/55/65/70X8500B(CH)
Page 225 DISASSEMBLY 1-5. SMART CORE 1-5-2. BACK COVER (M) BACK COVER (M) Screw (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 KD-49/55/65/70X8500B(CH)
Page 226 DISASSEMBLY 1-5. SMART CORE 1-5-3. MIC UNIT MIC UNIT KD-49/55/65/70X8500B(CH)
Page 227 DISASSEMBLY 1-5. SMART CORE 1-5-4. BT MODULE BT MODULE KD-49/55/65/70X8500B(CH)
Page 228 DISASSEMBLY 1-5. SMART CORE 1-5-5. CARD, WIRELESS LAN and FRONT COVER (M) CARD, WIRELESS LAN FRONT COVER (M) KD-49/55/65/70X8500B(CH)
Page 229 DISASSEMBLY 1-5. SMART CORE 1-5-6. TOP COVER TOP COVER KD-49/55/65/70X8500B(CH)
Page 230 DISASSEMBLY 1-5. SMART CORE 1-5-7. HSC2 and BOTTOM CASE A HSC2 BOTTOM CASE A KD-49/55/65/70X8500B(CH)
Page 231 SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode. 3) Service mode display. Note: First of all, when you enter Service Mode, you can see “Digital”...
Page 232 ADJUSTMENT 4) How to use the remote commander. Function The flow of control Service mode on <Test>+<TV>/<Display><5><Vol Up><Power> Service mode off <Other> / <Power off + on> Item up / down <1>/<4> Category up / down <2>/<5> Data up / down <3>/<6>...
Page 233 ADJUSTMENT CHANGE DATA Note: “Digital” service mode don’t have to Save. (except “002 MODEL”) DIGITAL SERVICE DIGITAL SERVICE 1) Change Data of “Digital” service mode. “003 DIG_SRV_MODE” category) (except 004 TUNER 004 TUNER 000 !A_NOSIG_DET a. Press “2 / 5” on remote to select (up / down) category. 000 !A_NOSIG_DET b.
Page 234 ADJUSTMENT 2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category) “003 DIG_SRV_MODE” is one category of “Digital” service mode. Please note because this operation is special. a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”. b. Press “1 / 4” on remote to select (up / down) Item. c.
Page 235 ADJUSTMENT SAVE CHANGING DATA 1 (Only when B* board is replaced) In “Digital” service mode “002 MODEL” category) 000 SEG Select segment information 001 DEST Select destination information 002 MODELNAME Select Model Name 003 SERIAL Can be set Only Once for the new board 005 VAR_TYPE Select variable information Change data for each model.
Page 236 ADJUSTMENT SAVE CHANGING DATA 2 1) Write data for “Chassis” or “VPC” service mode a. Press “Mute” on remote. It shows green “SERVICE” changes to green “WRITE”. b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c.
Page 237 ADJUSTMENT WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of “VPC” service mode. (“003 WB” category) a. Press “1” or “4” on remote to select WB adjustment menu. b. Change data by pressing “3” or “6”. Each range of these items is 0~1023. c.
Page 238 Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing. e. After a while, red “EXE-RST” changes to green “SERVICE”. f. And BLINK Smart Core WHITE LED. Writing process is done at this point. SONY <Another way> You can set to shipping condition w/o entering Service Mode.
Page 239 SEC 3. TROUBLE SHOOTING 3-1. TRIAGE : Most likely defective part : Secondary possible defective part BLAC K TEXT : Board that may correct the symptom Symptoms - Shutdow n. Pow er LED Video Bluetooth Remote Netw ork Audio Skype Smart Core blinking red diagnostics sequences Pow er...
Page 240 TROUBLE SHOOTING 3-2. NO POWER No Power Replace Check STBY 3.3V Between G* Board to G* Board L9700 or C9707 B* Board Harness Harness B* Board DC/DC converter check KD-49/55/65/70X8500B(CH)
Page 241 TROUBLE SHOOTING 1) DC/DC converter check START Check C9159, 9161 Check C9168 Check F9106 or C9163 Voltage. Check F9105 it 1.18V? Is the voltage 1V? Check C9158 or C9160 Voltage. Check F9104 Is the voltage 5V? Check C9120 Voltage. Is the voltage 3.3V? Check F9102 Check C9153...
Page 242 TROUBLE SHOOTING 3-3. STANDBY LED BLINK 1) 3 times blinking (DC Alert, Audio Error & Communication Error) HDMI 3-time blinking TUNER DC_ALERT I2CD bus DMD_TU_I2C I2CD bus check: Dumping resistor or I2CB bus check: AUDIO or Ayu2 Probe CL5423, Probe CL2101, I2C bus dumping or Check or FW of IC3150...
Page 243 TROUBLE SHOOTING 2) 3 times blinking (Audio Error) 3-time blinking Replace B-K Harness OK ? Audio Error ? (Audio amp. error detection. See other flow or Audio amp. I2C communication error detection.) Replace K-PWB OK ? Go to 3-4-2. No Sound Power Off Check Replace B-PWB Go to OK ?
Page 244 TROUBLE SHOOTING 3) 4 times blinking (LED Voltage Error) 4-time blinking Between 0.49V to 1.32V LED driver Check  Change LD board. BACKLIGHT_MON on the B* Board B* Board KD-49/55/65/70X8500B(CH)
Page 245 TROUBLE SHOOTING 4) 5 times blinking (T-Con Error) 5-times blinking Change Change B* Board Panel (T-con) Check Confirm Tcon12V. PANEL_VCC_SW G* Board/Adaptor 12.5V at Symptom JL9704 on improvement on the B* Board About 12.5V B*Board Symptom Replace the Harness improvement Harness Between G* /LD board and B board...
Page 246 TROUBLE SHOOTING 5) 6 times blinking (Backlight Error) 6-time blinking Check JL9709* at (BACKLIGHT_MON) B* Board of CN9700 on the B* Board 1.3 -1.8 V Symptom improvement Change G* Board G Board Panel KD-49/55/65/70X8500B(CH)
Page 247 TROUBLE SHOOTING 6) 7 times blinking (Temperature Error) 7-time blinking Setting circumstance is OK? Set to another Temperature, location, etc. Ventilation, etc. Change B* Board, and Aging a few Panel hours Symptom improvement I2CA bus check: Temp sensor B* Board HDMI is working? IC7001 I2CA bus dumping...
Page 248 TROUBLE SHOOTING 3-4. NO SOUND No Sound Without LED 3x No sound only Analog RF and Tuner relation issue Digital RF ? [Speakers] setting is Change the setting to [Audio System] ? [TV Speakers] No sound only HDMI ? HDMI relation issue AV receiver is Select [External Inputs]→...
Page 249 TROUBLE SHOOTING 3-4-1. No Sound Audio No Sound Audio Replace B-K Harness OK ? Replace K-PWB OK ? Replace B-PWB OK ? Finish Finish KD-49/55/65/70X8500B(CH)
Page 250 TROUBLE SHOOTING 3-4-2. No Sound Power Off Check Power Off Check Power Off Check From 3-3 or 3-4 From 3-4 (1) K-PWB PVDD-GND short ? (See next page) Measure the Speaker impedance by multi-meter Replace Speaker Less than 3Ω ? (2) K-PWB LDO out short ? Confirm the speaker...
Page 251 TROUBLE SHOOTING 3-4-3. No Sound Power On Check Power On Check From 3-3 (4) 12.5V check 12.5V is supplied to K-PWB for a moment before LED 3x blinking ? Replace G-K Harness OK ? Replace G-PWB OK ? Finish Return to 3-3 KD-49/55/65/70X8500B(CH)
Page 252 TROUBLE SHOOTING 3-4-4. No Sound Audio HP/Audio out No Sound Audio HP/Audio out [Sound]→ [Headphone] [Subwoofer] [Headphone/Audio out] is set to ? Set [Headphone/Audio Out] [Audio Out] to [Headphone] or [Audio Out] Headphone Volume is set to MIN? Replace B-PWB Replace B-PWB Increase Headphone Volume KD-49/55/65/70X8500B(CH)
Page 253 TROUBLE SHOOTING 3-5. NO PICTURE No Picture Replace All blue picture is on? Check the G*- the B-Tcon, B-LD* Change B* Board (Factory SW Harness is booted.) Symptom Symptom improvement improvement B-Tcon, B-LD* B* Board Harness B* Board LCD Panel Change G* Board (T-con, LD*) Symptom...
Page 254 TROUBLE SHOOTING 1) EXT. Analog Video/Component Input No Picture Video 1 Video 2 Component No Picture No Picture No Picture Check J3104 Check J3104 Conn Check J3101 Check if input OSD Check if input OSD Connection, Check if input OSD VIDEOB_DET at connection, is GREY OUT...
Page 255 TROUBLE SHOOTING 3-6. SIDE BUTTONS MALFUNCTION Side Key button Change Switch Unit Switch unit issue malfunction Harness on Switch Unit Harness connection and B* Board properly connected issue Change Harness issue Switch unit-B* board Harness Change B* Board KD-49/55/65/70X8500B(CH)
Page 256 TROUBLE SHOOTING 3-7. IR REMOTE COMMANDER MALFUNCTION Check whether center Center white LED Remote control battery IR do not response to white LED blink ,when using lit up when remote is could be weak. Remote Commander commander near the control is pressed Change battery.
Page 257 TROUBLE SHOOTING 3-8. LIGHT SENSOR ERROR Backlight doesn’t change Check UI setting for light User did not activate light Change the UI when ambient lighting Sensor. Make sure it is “on” setting to “:ON” sensor function level changed Harness on H-board and Harness connection B* Board issue...
Page 258 TROUBLE SHOOTING 3-9. NETWORK MALFUNCTION 1) Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV Connection Results Connection Results Connection Results B board Local Access Internet Access Cable Connection Failed Failed Failed Auto Check Proxy setting Wired Set-up Check cable B board Local router IP address setting...
Page 259 TROUBLE SHOOTING 2) Internal Wireless Network malfunction Wireless Network on the TV Error Message appear Is the radio field when the Wireless Strength too weak Bxx Board Network is selected? or even No signal? Change WiFi module Access Point WiFi module Check harness Connect properly Loose harness...
Page 260 TROUBLE SHOOTING 3) Bluetooth malfunction 001 OP 001 OP Touch pad remote doesn’t work 000 VERS 000 VERS One touch remote doesn’t work <MAIN> <EXT> <MAIN> <EXT> DM0.001JPA WF: 3.0.0.1021 DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------- 3D-glasses (Active) doesn’t work WF0.300W00AA WF: -------- DF2.070W00AA FD: 0.003...
Page 261 TROUBLE SHOOTING 4) 3D-Glasses (Active) malfunction *(2) BT Active 3D glasses doesn’t work <2.8V Check 3D-Glasses Replace to New Battery and try again. Battery voltage is (use CR2025 only.) >2.8V? Registered Check if 2.4GHz devices are used or not? Restart TV. Power-off 3D-Glasses (ex.
Page 262 TROUBLE SHOOTING 3-10. CAMERA FUNCTION Far-end user needs Far-end pic Camera function doesn’t to prepare Camera Self pic? Check Video Call Far-end issue work well device or unmute Far-end pic? camera function Self pic Check camera direction. Check self pic by push Camera module is set “Social Viewing”...
Page 263 TROUBLE SHOOTING 3-11. MIC FUNCTION Mic function doesn’t work Update SW to latest Network Check well. Version. RC OFF/ON Noise source check near User environment issue the microphone. Change harness Harness issue Change Mic Unit Mic unit issue Change B*Board Still NG KD-49/55/65/70X8500B(CH)
Page 264 SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM To SP : K2 board / 2.0ch TUx Board BAX-F Board Kx Board Comp I2C-E A/D/E PC(B2B) Brownie B-CAS PANEL /CI/CI+ Tuner Tuner Demod. I2C-B LD Board Opt. DIMMER PWM I2C-D Tiny Local Dimming HDMI HDMI 3 Intelligent Peak LED...
Page 265 DIAGRAMS 4-2. CONNECTOR DIAGRAM KD-49/55/65X8500B (1/2) KD-49/55/65/70X8500B(CH)
Page 266 DIAGRAMS KD-49/55/65X8500B (2/2) KD-49/55/65/70X8500B(CH)
Page 267 DIAGRAMS KD-70X8500B (1/2) KD-49/55/65/70X8500B(CH)
Page 268 DIAGRAMS KD-70X8500B (2/2) KD-49/55/65/70X8500B(CH)
Page 269 DIAGRAMS 4-3. CIRCUIT BOARDS LOCATION KD-49X8500B KD-55X8500B BAXF BAXF SMART CORE SMART CORE KD-49/55/65/70X8500B(CH)
Page 270 DIAGRAMS KD-65X8500B KD-70X8500B BAXF BAXF SMART CORE SMART CORE SMART CORE WIRESS LAN CARD BT MODULE HSC2 KD-49/55/65/70X8500B(CH)
Page 271 SEC 5. EXPLODED VIEWS • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. •...
Page 272 EXPLODED VIEWS 5-1. KD-49X8500B 5-1-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-486-061-02 USB HOLDER 1-848-342-11 USB CABLE(A TO MINIB 235MM) 4-480-404-01 BRACKET, TOP (METAL) 1-458-796-11 CAMERA MODULE EXTERNAL TYPEA 4-535-583-01 REAR COVER (M HWI) A 4-540-326-71 LABEL, SIDE TERMINAL(M)
Page 273 EXPLODED VIEWS 5-1-2. SP BOX REF. No. PART No. DESCRIPTION MARK 1-798-511-11 SWITCH UNIT (SM-WW) 1-858-963-11 SPEAKER BOX ASSY/L 1-858-963-21 SPEAKER BOX ASSY/R 4-535-587-01 HOLDER, NECK L (M HWI) 4-535-588-01 HOLDER, NECK R (M HWI) SMART CORE KD-49/55/65/70X8500B(CH)
Page 274 EXPLODED VIEWS 5-1-3. BAXF REF. No. PART No. DESCRIPTION MARK 4-527-088-21 BRACKET, SIDE (MOLD) A-2057-844-A COMPL SVC BAXF-E-AVS-L (HA) CN8 4-447-962-01 HOLDER (HS) 4-487-101-01 HOLDER, HS WS A-2033-108-A K2 MOUNT A-1989-744-A COMPL SVC TUS_CN 1-474-577-11 G7A(CH)-STATIC CONVERTER(TV) 4-487-094-01 SHEET, INSULATION (G7) 4-484-097-02 BRACKET, VESA (M) 2-650-770-31...
Page 275 EXPLODED VIEWS 5-2. KD-55X8500B 5-2-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-486-061-02 USB HOLDER 1-848-342-11 USB CABLE(A TO MINIB 235MM) 4-480-404-01 BRACKET, TOP (METAL) 1-458-796-11 CAMERA MODULE EXTERNAL TYPEA 4-532-595-02 REAR COVER (L HWI) A 4-540-326-71 LABEL, SIDE TERMINAL(M) 4-527-284-21 LABEL, REAR TERMINAL 4-532-606-01...
Page 276 EXPLODED VIEWS 5-2-2. SP BOX REF. No. PART No. DESCRIPTION MARK 4-487-091-01 HOLDER, SIDE SW (MIA) 1-798-511-11 SWITCH UNIT (SM-WW) 1-858-963-11 SPEAKER BOX ASSY/L 1-858-963-21 SPEAKER BOX ASSY/R 4-532-597-01 BRACKET SP L (2L HWI) 4-532-598-01 BRACKET SP R (2L HWI) 4-532-600-01 HOLDER, NECK L (2L HWI) 4-532-601-01...
Page 277 EXPLODED VIEWS 5-2-3. BAXF REF. No. PART No. DESCRIPTION MARK 4-527-087-21 BRACKET, SIDE (METAL) A-2057-844-A COMPL SVC BAXF-E-AVS-L(HA) CN8 4-447-962-01 HOLDER (HS) 4-487-101-01 HOLDER, HS WS A-2033-108-A K2 MOUNT A-1989-744-A COMPL SVC TUS_CN 1-474-577-11 G7A(CH)-STATIC CONVERTER(TV) 4-487-094-01 SHEET, INSULATION (G7) 4-256-454-02 SPACER (G A) 2-650-770-31...
Page 278 EXPLODED VIEWS 5-3. KD-65X8500B 5-3-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-486-061-02 USB HOLDER 1-848-165-11 CABLE WITH CONNECTOR (USB) 4-480-404-01 BRACKET, TOP (METAL) 1-458-796-11 CAMERA MODULE EXTERNAL TYPEA 4-532-596-02 REAR COVER (2L HWI) A 4-540-326-71 LABEL, SIDE TERMINAL(M) 4-532-606-01 COVER, STAND HOLE (2L HWI) 4-527-284-21...
Page 279 EXPLODED VIEWS 5-3-2. SP BOX REF. No. PART No. DESCRIPTION MARK 4-487-091-01 HOLDER, SIDE SW (MIA) 1-798-511-11 SWITCH UNIT (SM-WW) 1-858-963-11 SPEAKER BOX ASSY/L 1-858-963-21 SPEAKER BOX ASSY/R 4-532-597-01 BRACKET SP L (2L HWI) 4-532-598-01 BRACKET SP R (2L HWI) 4-532-600-01 HOLDER, NECK L (2L HWI) 4-532-601-01...
Page 280 EXPLODED VIEWS 5-3-3. BAXF REF. No. PART No. DESCRIPTION MARK A-2057-844-A COMPL SVC BAXF-E-AVS-L(HA) CN8 4-527-087-21 BRACKET, SIDE (METAL) 4-447-962-01 HOLDER (HS) 4-487-101-01 HOLDER, HS WS A-2033-108-A K2 MOUNT A-1989-744-A COMPL SVC TUS_CN 1-474-595-11 G7C(CH)-STATIC CONVERTER(TV) 4-487-094-01 SHEET, INSULATION (G7) 4-256-454-02 SPACER (G A) 2-650-770-31...
Page 281 EXPLODED VIEWS 5-4. KD-70X8500B 5-4-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-486-061-02 USB HOLDER 1-848-165-11 CABLE WITH CONNECTOR (USB) 4-489-267-01 BRACKET, TOP (MIA) 1-458-820-11 CAMERA MODULE EXTERNAL TYPED 4-535-584-01 REAR COVER (3L HWI) A 4-540-326-71 LABEL, SIDE TERMINAL(M) 4-536-414-01 STAND L (3L HWI) A 4-536-416-01...
Page 282 EXPLODED VIEWS 5-4-2. SP BOX REF. No. PART No. DESCRIPTION MARK 1-798-511-11 SWITCH UNIT (SM-WW) 1-859-007-11 SPEAKER BOX ASSY/L 1-859-007-21 SPEAKER BOX ASSY/R 4-536-835-02 BRACKET,SP ASSY L (3L HWI) 4-536-836-02 BRACKET,SP ASSY R (3L HWI) 4-535-900-01 HOLDER, NECK L (3L HWI) 4-535-901-01 HOLDER, NECK R (3L HWI) KD-49/55/65/70X8500B(CH)
Page 283 EXPLODED VIEWS 5-4-3. BAXF REF. No. PART No. DESCRIPTION MARK 4-536-557-01 BRACKET RC SIDE (3L HWI) 4-527-087-21 BRACKET, SIDE (METAL) A-2057-844-A COMPL SVC BAXF-E-AVS-L(HA) CN8 4-447-962-01 HOLDER (HS) 4-487-101-01 HOLDER, HS WS A-2033-108-A K2 MOUNT A-1989-744-A COMPL SVC TUS_CN 1-474-578-11 G7B(CH)-STATIC CONVERTER(TV) 4-487-094-01 SHEET, INSULATION (G7)
Page 284 EXPLODED VIEWS 5-5. KD-49/55/65/70X8500B 5-5-1. SMART CORE REF. No. PART No. DESCRIPTION MARK 4-486-908-01 BACK COVER (M) 1-458-793-11 MIC UNIT 1-492-760-12 BT MODULE 1-458-723-11 CARD, WIRELESS LAN 4-486-907-02 FRONT COVER (M) 4-486-904-01 TOP COVER A-2057-722-A HSC2-S-HA MOUNT 4-486-925-02 BOTTOM CASE A KD-49/55/65/70X8500B(CH)
Page 285 TAPE (3M 1350FB-1)15MMX66M BLK 1-492-716-11 REMOTE COMMANDER (RM-SD023) 1-492-755-11 REMOTE COMMANDER (RMF-SD005) 1-754-848-11 ANTENNA ISOLATOR 4-536-410-01 STAND L (M HWI) A KD-49X8500B 4-536-412-01 STAND R (M HWI) A KD-49X8500B 4-532-610-01 STAND L (2L HWI) A KD-55/65X8500B 4-533-086-01 STAND R (2L HWI) A...
Page 286 English 2014FL08-Data Sony Corporation Made in Japan Home Entertainment &Sound 9-888-547-01 © 2014. 6 Business Group KD-49/55/65/70X8500B(CH)
Page 287 APPENDIX-1 How to USB update 1:Download USB image and unzip file. 2: copy unzip file to USB memory root folder. 3: USB memory insert TV. 4:USB image is not newer soft version. 4:USB image is newer soft version. Automatically show message and start update. Automatically show message and start update.
Page 288 APPENDIX-2 How to handle metal Rear Cover KD-49/55/65/70X8500B(CH)
Page 289 APPENDIX-3 Wire Dressing VA Tape • Fix wire KD-49X8500B Slide Clamp x2 • Hold wires Harness Tie • Fix wire KD-49/55/65/70X8500B(CH)
Page 290 APPENDIX-3 VA Tape • Fix wire KD-55X8500B Slide Clamp x3 • Hold wires Harness Tie • Fix wire KD-49/55/65/70X8500B(CH)
Page 291 APPENDIX-3 VA Tape • Fix wire KD-65X8500B Slide Clamp x3 • Hold wires Harness Tie • Fix wire KD-49/55/65/70X8500B(CH)
Page 292 APPENDIX-3 VA Tape • Fix wire KD-70X8500B Slide Clamp x1 • Hold wires Harness Tie • Fix wire KD-49/55/65/70X8500B(CH)
Page 293 APPENDIX-4 How to disassembly Heat sink 1) HOLDER, HS WS 2) HOLDER(HS) HOLDER, HS WS HOLDER, HS HOLDER, HS WS <NOTE> METAL HEAT SINKs are already attached to the BAXF board for service. However, if you need to disassemble METAL HEAT SINK from BAXF board, Please cut HOLDER with tool (nippers) from B side of BAXF board carefully. Because, when cutting HOLDER, may give some damages to the near parts of HOLDER, or BAXF board itself.
Page 294 APPENDIX-4 3) HEAT, SINK (LYON) 4) HEAT, SINK (Lyon) HEAT, SINK (LYON) HEAT, SINK (Lyon) KD-49/55/65/70X8500B(CH)
Page 295 APPENDIX-4 5) SHEET, THERMAL (AYU2, A) SHEET, THERMAL (AYU2,A) SHEET, THERMAL (AYU2,A) SHEET, THERMAL (AYU2,A) KD-49/55/65/70X8500B(CH)
Page 296 APPENDIX-5 Caution about Panel and TV-set handling The characteristic of the panel Especially, Raise by handling changes by twist only one corner is no good. 【CAUTION: Handling Point for Panel and TV-set】 Please handle the panel and TV-set by two or more person and take care not to give force to twist. Raise in synchronization Raise in synchronization with Rear Cover...
Page 297 APPENDIX-6 How to assembly metal Rear Cover KD-49/55/65/70X8500B(CH)
Page 298 APPENDIX-6 How to assembly metal Rear Cover Alternative method pushing bottom side of Rear Cover KD-49/55/65/70X8500B(CH)
Page 299 APPENDIX-7 D+1.0V Check Point +3.3V_MAIN_1 Check Point F9105 F9102 IC9103 IC9102 Instead of JL9129 You can check D+1.0V from here KD-49/55/65/70X8500B(CH)
Page 300 APPENDIX-7 +1.8V_MAIN Check Point +5.0V_MAIN Check Point IC9201 F9104 IC9101 KD-49/55/65/70X8500B(CH)
Page 301 APPENDIX-7 Brownie SPI Check Point Brownie I2C_CCP Check Point RB8522 R8506 R8502 CL8507 CL8506 KD-49/55/65/70X8500B(CH)
Page 302 APPENDIX-7 HDMI I2CA Check Point HDMI I2CD Check Point CL5072 CL5428 CL5069 CL5423 KD-49/55/65/70X8500B(CH)
Page 303 APPENDIX-7 Back End I2CC Check Point V-by-One Check Point CL3372 Please check the R6020 voltage of this side. CL3371 CL8066 CL8064 KD-49/55/65/70X8500B(CH)
Page 304 APPENDIX-7 Tuner Check Point CL2102 CL2101 CL2318 CL2319 KD-49/55/65/70X8500B(CH)
Page 305 APPENDIX-7 BACKLIGHT_MON PANEL_VCC_SW BACKLIGHT_MON = JL9709 BAX-F: B Side B Side ・PANEL_VCC_SW, JL9704 KD-49/55/65/70X8500B(CH)
Page 306 APPENDIX-7 K2-PWB C4803 (1) PVDD-GND short check Measure impedance between PVDD and GND at capacitor C4803. If impedance is <100Ω → NG (2) Fuse open check Measure impedance of fuse F4300 5A (12.5V) If fuse open → NG F4300 KD-49/55/65/70X8500B(CH)

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Sony KD-49X8500B Service Manual

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