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Toro Reelmaster 6000-D Series Operator's Manual
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Toro Reelmaster 6000-D Series Operator's Manual

Toro Reelmaster 6000-D Series Operator's Manual

8 and 11 blade dpa reel mower
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Form No. 3370-662 Rev A
8 and 11 Blade DPA Reel Mower
Reelmaster
®
6000-D Series Traction Unit
Model No. 03698—Serial No. 312000001 and Up
Model No. 03699—Serial No. 312000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro Reelmaster 6000-D Series

  • Page 1 ® 6000-D Series Traction Unit Model No. 03698—Serial No. 312000001 and Up Model No. 03699—Serial No. 312000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Table Of Contents

    Important calls attention to special mechanical information and Note emphasizes general information You may contact Toro directly at www.Toro.com for worthy of special attention. product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Safety

    Toro replacement parts and • Always wear substantial shoes. Do not operate accessories to keep the Toro all TORO. Never use cutting units while wearing sandals, tennis shoes, "will-fit" replacement parts and accessories sneakers or shorts.

  • Page 4: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit – No parts required Remove the tipper assemblies Lift chain Chain bracket U-bolt 10/14 Mount lift brackets and chains Screw Washer Use the kickstand when tipping the...

  • Page 5: Inspection

    Inspection Parts needed for this procedure: Cutting unit Procedure Figure 3 After the cutting unit is removed from the box, inspect 1. Pivot rod 2. Tipper support bracket w/roller the following: 1. Check each end of the reel for grease. Grease should Note: The tipper bracket w/roller and the tipper be visibly evident in the reel bearings and internal support brackets are not required when operating...

  • Page 6: Cutting Unit Kickstand

    the bracket should be rotated to the left 10 degrees from vertical (Figure 4). Figure 6 4. Tighten all the U-bolt nuts to 38–48 ft-lbs (52-65 N-m). Figure 4 5. Mount a lift chain to each chain bracket with a screw, washer and nut, positioning as shown in Figure 7 2.

  • Page 7: Adjusting The Rear Shield

    sure the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure 8). Figure 9 1. Rear shield 2. Cap screw Figure 8 1. Cutting unit kickstand Mount the Counter Weights Adjusting the Rear Shield No Parts Required Procedure No Parts Required...

  • Page 8: Installing The Cutting Units

    Installing the Cutting Units Parts needed for this procedure: Large O-ring Screw Procedure 1. Insert a thrust washer onto horizontal shaft of pivot knuckle as shown in Figure 13. Figure 11 1. Counter weight 2. On right end of cutting unit, remove the plastic plug from the bearing housing (Figure 12).
  • Page 9 Note: If fixed cutting unit position is required, B. On cutting units #2 and 3, use all 7 of the chain links. insert steering locking pin into pivot knuckle mounting hole (Figure 13). 11. Hook spring wire around bottom of steering locking pin (Figure 13).

  • Page 10: Product Overview

    Product Overview Specifications Weight 8 Blade 147 lb. (67 kg) 11 Blade 151 lb. (69 kg) Cutting Unit Accessories and Kits (see Paspalum). This kit is installed on the existing Wiehle parts catalog for part numbers) roller, but is not as aggressive as the Shoulder roller. Short Rear Roller: Helps reduce double roller marks Note: All accessories and kits are 1 per cutting unit for cool season grasses (Bent, Blue grass, Rye).

  • Page 11: Operation

    If excessive contact/reel drag is evident it will be either necessary to back lap or regrind the cutting unit to achieve the sharp edges needed for precision cutting (Refer to the Toro manual for Sharpening Reel and Rotary Mowers, Figure 16 Form No.

  • Page 12: Height Of Cut Chart Terms

    6. Re-secure roller bracket and spacers to underside regularly to determine the desired bench set height of of side plate mounting flanges with nuts previously cut. removed. Aggressiveness of Cut 7. Verify that bedknife to reel contact is correct. Tip mower to expose front and rear rollers and bedknife.
  • Page 13 a wave pattern in the turf, also known as marcelling or bobbing.) Groomer These are the recommended height of cut settings when a groomer kit is installed on the cutting unit. Important: Make spring adjustments with the cutting unit mounted to the traction unit, pointing straight ahead and lowered to the shop floor.

  • Page 14: Height Of Cut Chart

    Height of Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer kits installed 0.250" Less Normal More 0.375" Less Normal More 0.500" Less Normal More 0.625" Less Normal More 0.750" Less Normal More 0.875" Less Normal More 1.000"...
  • Page 15 Adjusting the Height of Cut Note: For heights of cut greater than 1.00 inch the High Height of Cut Kit must be installed. 1. Loosen locknuts securing height-of-cut arms to cutting unit side plates (Figure 22). Figure 24 Figure 22 Important: When set properly, the rear and 1.
  • Page 16 cutting edge surface along the full length of the bedknife. If a file is occasionally run across the front edge to remove this burr, improved cutting can be obtained. Figure 25 After extended running, a ridge will eventually develop at both ends of the bedknife. These notches 1.

  • Page 17: Servicing Bedknife

    Servicing Bedknife The bedknife service limits are listed in the following charts. Important: Operating the cutting unit with the bedknife below the “service limit” may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No.

  • Page 18: Maintenance

    Maintenance Lubrication Each cutting unit has (6) grease fittings (Figure 29) that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Figure 30 The lubrication points are front roller (2), rear roller (2) 1. Bedknife adjusting knob and reel bearing (2).

  • Page 19: Servicing The Bedbar

    Note: Reel bearings do not require preload. Over tightening reel bearing adjuster nut will damage reel bearings. 4. Retighten set screw securing bearing adjusting nut to bearing housing. Torque to 12-15 in-lb (1.4-1.7 N-m). Servicing the Bedbar Removing the Bedbar 1.

  • Page 20: Servicing The Hd Dual Point Adjusters (Dpa)

    Servicing the HD Dual Point 4. Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in Adjusters (DPA) the cutting unit frame (Figure 37). 1. Remove all parts (refer to Installation Instructions 5.

  • Page 21: Servicing The Roller

    Servicing the Roller inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and A Roller Rebuild Kit, Part No. 114–5430 and a Roller the installation instructions required to rebuild a roller Rebuild Tool Kit, Part No.
  • Page 22 Notes:...
  • Page 23 Notes:...

  • Page 24: Operator's Manual

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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