Toro Greensmaster eFlex 1021 Operator's Manual
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- Service manual (234 pages) ,
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- Installation instructions (2 pages)
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Summary of Contents for Toro Greensmaster eFlex 1021
- Page 1 Operator’s Manual Greensmaster ® eFlex ® 1021 Greensmower Model—Serial Range 04861—414000000 and Up *3460-892* A 3460-892A Original Instructions (EN)
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Page 2: Table Of Contents
Adjusting the Clip Rate........................ 5–2 During Operation ..........................5–2 During Operation Safety ......................5–2 Starting the Machine........................5–4 © 2023—The Toro ® Company Contact us at www.Toro.com 8111 Lyndale Ave So Printed in the USA Bloomington, MN 55044 All rights reserved... -
Page 3: Disclaimers And Regulatory Information
Cleaning the Machine........................11 Chapter 7: Storage..........................7–1 Storage Safety ..........................7–1 Storing the Machine ......................... 7–1 Battery Storage Requirements...................... 7–1 Storing the Charger.......................... 7–2 Battery Warranty The Toro Warranty California Proposition 65 Warning Information 3460-892 A Disclaimers and Regulatory Information:... -
Page 4: Chapter 1: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. These numbers are located on the serial plate on your product . -
Page 5: Manual Conventions
Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety- alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. -
Page 6: Chapter 2: Safety
Chapter 2 Safety General Safety This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the machine. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions;... - Page 7 Decal Part: 137-9712 Warning—read the Operator’s Manual. Warning—keep at temperatures below 65° C (149° F). Explosion hazard—do not open the decal137-9712 battery; do not use a damaged battery. Warning—read the Operator’s Manual for battery charging information. Decal Part: 138-1644 Rotate the handle to engage. With the machine in the Neutral position, rotate the handle to disengage.
- Page 8 Attention—read the Operator’s Manual for information about filling the fuel tank. Decal Part: 138-5532 s_decal138-5532 Warning—wear hearing protection. Pull up to release the brake. Pull down to apply the brake. Thrown object hazard—keep bystanders away. Parking brake—locked Warning—stay away from moving parts; keep all guards and shields in place.
- Page 9 Decal Part: 147-2255 Warning—do not discard. s_decal147-2255 3460-892A Page 2–4 Safety: Safety and Instructional Decals...
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Page 10: Chapter 3: Setup
Chapter 3 Setup Adjusting and Installing the Cutting Unit Parts Required Cutting unit (order separately; contact your authorized Toro distributor) Hex tube Spring Collar 1. Adjust the cutting unit to your desired settings; refer to the cutting unit Operator’s Manual. -
Page 11: Installing The Grass Basket
3. Slide a wheel onto an axle 4. Pivot the wheel-locking clip away from center of the wheel, allowing it to slide farther onto the axle. 5. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 12: Adjusting The Latch Bolt For The Handle-Height Adjuster
3. Install the basket hooks over the frame loop G404689 Adjusting the Latch Bolt for the Handle-Height Adjuster If the handle-height adjuster is not parallel with the upper receiver weldment, perform the following steps to adjust the bolt: 1. Loosen the nut on the latch bolt so that the bolt head can move freely just beyond the... -
Page 13: Mounting The Battery Charger
2. Rotate the bolt clockwise or counter- clockwise to adjust the angle of the handle- height adjuster in or out. The handle-height adjuster should be parallel to the upper receiver weldment 3. Tighten the nut on the latch bolt so that the new bolt position is secured against the pivot stop. -
Page 14: Chapter 4: Product Overview
Chapter 4 Product Overview Grass basket Kickstand Handle Battery pack Transport-wheel axle Cutting unit G407048 Product Overview Page 4–1 3460-892 A... -
Page 15: Controls
Controls G407032 Hour meter Clutch bail Lift-assist handle Cutting-unit-drive lever InfoCenter Parking-brake latch Key switch Service-brake lever Speed control 3460-892A Page 4–2 Product Overview: Controls... - Page 16 Clutch Bail Use the clutch bail to engage or disengage the traction drive. • Engage the traction drive : Pull up and hold the bar to the handle. • Disengage the traction drive : Release the bar. G404693 Speed Control •...
- Page 17 Reel Speed Control Use the reel-speed-control knob to engage adjust the reel speed. • High reel speed: Rotate the knob so that the “H” on the knob is directed toward the front of the machine. • Low reel speed: Rotate the knob so that the “L”...
- Page 18 Parking-Brake Latch • Engage the parking brake : Rotate the parking-brake latch toward you while the service-brake lever is engaged. • Disengage the parking brake : Pull the service-brake lever toward the handle. G404700 Cutting-Unit-Drive Lever Use the cutting-unit-drive lever to engage or disengage the cutting unit while the clutch bail is engaged.
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Page 19: Infocenter Menu Items
Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your authorized Toro distributor for more information on the Faults menu. Service The Service menu contains information on the machine such as hours of use and battery usage and status. - Page 20 InfoCenter LCD Display (continued) InfoCenter Menu Items (continued) Service Menu Menu Item Description Hours Lists the total number of hours that the machine has been turned on. Mow Time Lists the total number of hours that the reel has been turned on. Power Use Lists the instantaneous power delivered by the battery in Watts.
- Page 21 Lists the revision number of the machine software. Note: If you inadvertently change the language or contrast to a setting where you can no longer understand or view the display, contact your authorized Toro distributor for assistance in resetting the display. Handle-Height Adjuster...
- Page 22 Kickstand (continued) G407049 CAUTION The machine is heavy and can cause back strain if lifted improperly. Put your foot pressure down on the kickstand and use only the lift-assist handle to raise the machine. Attempting to raise the machine onto the kickstand any other way can cause injury.
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Page 23: Specifications
Kickstand (continued) Kickstand—C UTTING ERVICE position Spring pin G404706 Specifications Note: Specifications and design are subject to change without notice. 91 cm (36 inches) Width Dry weight* 97 kg (207 lb) 53 cm (21 inches) Width of cut Height of cut Refer to your cutting unit Operator’s Manual. -
Page 24: Attachments/Accessories
25.6 AH IP Rating IP65 Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 25: Chapter 5: Operation
Chapter 5 Operation Before Operation Before Operation Safety General Safety • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. •... -
Page 26: Adjusting The Clip Rate
Adjusting the Clip Rate Determine the appropriate clip rate per the following table: Clip Rate Reel Speed Pulley Cutting Unit Position 8-blade 11-blade 14-blade 7.3 mm (0.286 inch) 5.3 mm (0.208 inch) 4.2 mm (0.164 inch) High 6.1 mm (0.241 inch) 4.4 mm (0.175 inch) 3.5 mm (0.137 inch) - Page 27 – Before leaving the operating position • Use only accessories and attachments approved by The Toro® Company. Slope Safety • Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death.
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Page 28: Starting The Machine
During Operation Safety (continued) • Identify hazards at the base of the slope. Do not operate the machine near drop-offs, ditches, embankments, water, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge collapses. Keep a safe distance between the machine and any hazard. -
Page 29: Shutting Off The Machine
Mowing Overview (continued) • Mow the greens in a straight back-and-forth direction across the green. • Avoid circular mowing or turning the machine on the greens areas to prevent scuffing. • Turn the machine off the green by raising the cutting reel (pushing the handle down) and performing a tear-shaped turn on the traction drum. -
Page 30: After Operation
After Operation After Operation Safety General Safety • Shut off the machine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. •... -
Page 31: Transporting The Machine
Installing the Transport Wheels You can purchase an optional Transport Wheel Kit (Model 04123); contact your authorized Toro distributor. 1. Ensure that the tires are inflated to 83 to 103 kPa (12 to 15 psi). 2. Move the kickstand to the T position. -
Page 32: Hauling The Machine
Note: You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the trailer, refer to your trailer Operator’s Manual. 1. Carefully drive the machine onto the trailer. - Page 33 • The charger is for use only on nominal 120 and 240 VAC circuits, and is equipped with a grounding plug for 120 VAC operation. For use with 240 V circuits, contact your authorized Toro distributor for the correct power cord. Operation •...
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Page 34: Transporting The Lithium-Ion Battery
• Store the charger indoors in a dry, secure place that is out of the reach of unauthorized users. • Do not disassemble the charger. Take the charger to an authorized Toro distributor when service or repair is required. • Unplug the power cord from the outlet before starting any maintenance or cleaning to reduce risk of electric shock. - Page 35 Caring for the Lithium-Ion Battery (continued) Year Area Cut Per Full Charge 3,809 m (41,000 ft 3,623 m (39,000 ft 3,252 m (35,000 ft 3,066 m (33,000 ft Note: Your results may vary depending on the distance you need to transport the machine, the contact setting of the bedknife, and other factors as discussed in this section.
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Page 36: Using The Lithium-Ion Battery Charger
To reduce the risk of electric shock, this charger has a 3-prong grounded plug (type B). If the plug does not fit into the wall receptacle, other grounded plug types are available; contact an authorized Toro distributor. Do not change the charger or the power supply cord plug in any way. - Page 37 2. Insert the wall plug end of the power supply cord into a grounded electrical outlet. Charging the Lithium-Ion Battery CAUTION Attempting to charge the batteries with a charger not provided by Toro can result in excessive heat and other related product malfunctions, which can lead to property damage and/or injury.
- Page 38 Using the Lithium-Ion Battery Charger (continued) 2. Engage the parking brake. 3. Shut off the machine and remove the key. 4. Disconnect the T-handle connector from the main wire harness to the main-power-supply connector on the battery base. 5. Clean and dry both the battery pack and charger connectors.
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Page 39: Chapter 6: Maintenance
Chapter 6 Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 40: Maintenance Safety
• To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty. • If major repairs are ever needed or if assistance is desired, contact an authorized Toro distributor. Recommended Maintenance Schedule... -
Page 41: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake- lock-lever operation. Check for unusual operating noises. Check the reel-to- bedknife adjustment. Check the height- of-cut adjustment. -
Page 42: Pre-Maintenance Procedures
Pre-Maintenance Procedures Preparing the Machine for Maintenance WARNING While you are maintaining or adjusting the machine, someone could start the machine. Accidentally starting the machine could seriously injure you or other bystanders. Release the traction bail, engage the parking brake, remove the key, and disconnect the battery before you do any maintenance. -
Page 43: Servicing The Lithium-Ion Battery
• Clean the charger cords and case with a slightly damp cloth after each use. • Coil the cords when not in use. • Periodically examine the cords for damage, and replace them when necessary with Toro- approved parts. Replacing Fuses If the machine does not turn on, even after charging, check the machine fuses as follows: 1. -
Page 44: Controls Maintenance
Replacing Fuses (continued) 2. Remove the 4 screws that secure the battery-pack cover and remove the cover. 3. Check the fuses in the fuse block G404909 30A—main power supply circuits 3A—logic power supply circuits 3A—optional LED work light circuit Open slot 4. -
Page 45: Drive System Maintenance
Adjusting the Service/Parking Brake (continued) 2. Measure the free play at the end of the parking-brake handle The handle free play should be between 12.7 to 25.4 mm (0.50 to 1 inch) . If the free play is not within this amount, proceed to the following step to adjust the brake cable G404912 3. -
Page 46: Cutting Unit Maintenance
Changing the Transmission Fluid (continued) 2. Have an assistant tip the machine backwards and place a pan under the transmission Note: Use the pan to collect the transmission fluid. 3. Remove the drain plug from the transmission and let the fluid drain out. 4. -
Page 47: Removing The Cutting Unit
Installing the Cutting Unit (continued) 3. Move the suspension latches down to secure the cutting unit to the machine. 4. Move the collar out of the transmission- coupler-shaft groove and insert the hex tube into the cutting-unit coupler shaft 5. Install the grass basket. G404930 Removing the Cutting Unit Note:... -
Page 48: Backlapping Information
Removing the Cutting Unit (continued) 4. Slide the hex tube off of the cutting-unit coupler shaft 5. Move the suspension latches up to release the cutting unit from the machine. 6. Remove the cutting unit from the frame. G404931 Backlapping Information To backlap the cutting unit, perform 1 of the following options: •... -
Page 49: Cleaning
Backlapping Information (continued) G404929 Bail Bail-catch fork Cleaning Cleaning the Machine After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift-lever plate, the InfoCenter, the power center, and the machine power connector. -
Page 50: Chapter 7: Storage
InfoCenter, the power center, and the machine power connector. 2. Check and tighten all fasteners. Repair or replace any part that is worn or damaged. 3. Paint all scratched or bare metal surfaces with paint available from your authorized Toro distributor. -
Page 51: Storing The Charger
4. Examine the charger thoroughly for worn, loose, or damaged parts. To repair or replace parts, contact your authorized Toro distributor for assistance. 5. Store the charger with the power supply cord in a clean, dry place where it will not be bumped or damaged and not exposed to caustic fumes. -
Page 52: Battery Warranty
Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature. Warranty Period Product Workman GTX Lithium Utility Vehicle 5 years 4 years Greensmaster eTriFlex Traction Unit 4 years Greensmaster eFlex 1021/e1021 Greensmower... -
Page 53: The Toro Warranty
Conditions and Products Covered Toro. Toro will make the final decision whether to repair any existing part or assembly or replace it. Toro may use remanufactured parts for warranty repairs. -
Page 54: California Proposition 65 Warning Information
Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. Toro provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements. - Page 55 Notes:...