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Brother BM-2000 Instruction Manual
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Brother BM-2000 Instruction Manual

Brother BM-2000 Instruction Manual

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BM-2000
INSTRUCTION MANUAL
Version 2021.8
© 2018 Brother Industries, Ltd. All Rights Reserved.

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Summary of Contents for Brother BM-2000

  • Page 1 BM-2000 INSTRUCTION MANUAL Version 2021.8 © 2018 Brother Industries, Ltd. All Rights Reserved.

  • Page 2: Table Of Contents

    4.2 Checking glue discharge ......32 width ..........85 4.2.1 Manual discharge mode ...... 32 12.2 Adjusting the anti-entanglement plates ..88 4.2.2 Automatic discharge mode ....33 12.2.1 At lower roller side ......88 12.2.2 At upper roller side ......88 BM-2000...
  • Page 3 ......104 12.8.3 List of functions that can be protected ........105 12.9 Installing the flat bed....... 106 13. SOFTWARE UPGRADE ....13.1 Preparation ..........110 13.2 Software upgrade ........110 14. LIST OF ERROR CODES ....BM-2000...
  • Page 4 BM-2000...

  • Page 5: Safety Instructions

    Machine installation should only be carried out by a qualified technician. ⚫ Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done. ⚫ Do not connect the power cord until installation is complete.
  • Page 6 Maintenance and inspection of the bonding machine should only be carried out by a qualified technician. ⚫ Ask your Brother dealer or a qualified technician to carry out any maintenance and inspection of the electrical system and replacement of system parts.

  • Page 7: Warning Labels

    The following warning labels appear on the bonding machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer.
  • Page 8 Front cover R, front cover L, rear cover R, rear cover L, pocket cover, side cover, nozzle lever front cover, nozzle lever rear cover, rubber cap 13, rubber cap 15.5, nozzle cover (*2) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...

  • Page 9: Names Of Major Parts

    2 NAMES OF MAJOR PARTS 2 NAMES OF MAJOR PARTS (37) (17) (10) (25) (24) (29) (11) (28) (26) (27) BM-2000...
  • Page 10 Nozzle light (front) (22) (35) Upper roller (10) Upper cloth plate Nozzle light (back) (23) (36) Lower roller (11) Upper cloth sensor Feed speed adjustment switch (24) (37) NOZZLE switch (12) Upper edge control roller Hand switch (25) (38) BM-2000...

  • Page 11: Using The Operation Panel And Switches

    Shows program comments. In addition, touch it to set comments. Glue level (12) Shows the amount of glue remaining in the glue cartridge. Nozzle glue width (13) Shows the gluing width for the nozzle which is currently attached. BM-2000...

  • Page 12: Program Setting Method

    Carry out either of the following operations at the home screen to select the program (P01 to P30) that you would like to change. Press the key (or the key). The program No. increases (decreases) each time you press it once. Touch "Program number" to display the program setting screen, and then touch the program you would like to select. BM-2000...

  • Page 13: Parameter List

    0.50 - 5.00 [m/min] 0.01 [m/min] 1.00 [m/min] Lower roller feed speed 0.50 - 5.00 [m/min] 0.01 [m/min] 1.00 [m/min] Upper cloth glue-free width -50 - +50 Lower cloth glue-free width -50 - +50 Anti stop mark 1 - 10 BM-2000...

  • Page 14: Glue Thickness Setting Method

    Touch “Glue thickness” to display the glue thickness setting screen. Touch the numeric keys, to set the thickness of the glue. Once changing is complete, touch to confirm the changed setting and then return to the home screen. If you would like to cancel the setting change, touch BM-2000...

  • Page 15: Nozzle Clearance Setting Method

    Nozzle space Once changing is complete, touch to confirm the changed setting and then return to the home screen. If you would like to cancel the setting change, touch BM-2000...

  • Page 16: Step Setting Method

    Carry out any one of the following operation to select the step No. (01 - 08) that you would like to change the setting for. Press the key or the key. The step No. changes by one each time you press it once. touch the step number to display the "Select/edit step" screen, select the step number, and then touch BM-2000...
  • Page 17 .If a step has been added or deleted, the following confirmation screen is displayed, so touch once more to confirm the setting changes and then return to the home screen.If you would like to cancel the setting change, touch BM-2000...

  • Page 18: Upper And Lower Roller Feed Speed Setting

    Changing the lower roller feed speed Changing the upper and lower feed speed ⚫ Once changing is complete, touch to confirm the changed setting and then return to the home screen. If you would like to cancel the setting change, touch BM-2000...

  • Page 19: Upper And Lower Cloth Glue-Free Width Setting

    Changing the lower glue-free width ⚫ ⚫ Changing the upper and lower glue-free width Once changing is complete, touch to confirm the changed setting and then return to the home screen. If you would like to cancel the setting change, touch BM-2000...

  • Page 20: Anti Stop Mark

    Once changing is complete, touch to confirm the changed setting and then return to the home screen. If you would like to cancel the setting change, touch BM-2000...

  • Page 21: Comment Setting Method

    Use the keyboard on the operation panel to enter the comment. Once the comment has been entered, touch to return to the home screen. To delete the text which has been entered, touch The entered comment will be highlighted. BM-2000...

  • Page 22: Using The Switches

    When the home screen is displayed, the step number is increased by 1 each time the knee switch is pressed. When the home screen is displayed and the treadle is at the neutral position, the program number is increased by 1 each time the Op hand switch is pressed. BM-2000...

  • Page 23: Feed Speed Adjustment Switch

    If any one of the keys on the the operation panel is pressed at this time, the operation of automatically entering sleep mode will be canceled and the screen display will return to what it was before the warning screen was displayed. BM-2000...
  • Page 24 10 minutes. (The waiting time will vary depending on the amount of time which has elapsed since sleep mode was entered.) The panel display will switch as showed below.Wait for a further 5 minutes or so. The home screen will be displayed. BM-2000...

  • Page 25: Manual Sleep Mode

    *The length of time can be set to 30, 45, 75, 90, 105 or 120 minutes. [Interrupting manual sleep mode] Carry out he same procedure as given in "Exiting automatic sleep mode" in "3.4.1 Auto sleep mode". BM-2000...

  • Page 26: Memory Switch

    Press the key to switch to the setting menu screen. Touch “Memory SW”. 3.5.2 Memory switch setting method (for mechanics) While pressing the key, turn on the power switch to switch to the special menu screen. Touch “Memory SW”. BM-2000...

  • Page 27: Memory Switch Setting Method

    XXX, the change will be canceled and a memory switch with a different number will be displayed. Touch XXX to cancel the setting change and return to the setting screen. To change the settings for other memory switch numbers, repeat the operations in steps 2 to 3 above. BM-2000...

  • Page 28: List Of Memory Switch Settings (For Operators)

    X-over seam is detected 0.1 - 2.00 [mm] (AUTO: Lowering amount = clearance setting value) X-over detection - cloth plate Correction distance for cloth plate -11.0 - 20.0 [mm] lowering position correction lowering position when an X-over seam is detected BM-2000...

  • Page 29: List Of Memory Switch Settings (For Mechanism)

    Minimum duration for melter Melter heating time lower limit value 10 - 60[min] heating during boot during startup Minimum melter pressure Melter pressurization lower limit 100 - 200 [KPa] Maximum melter pressure Melter pressurization upper limit 200 - 300 [KPa] BM-2000...
  • Page 30 Time until the cartridge valve is closed 0.1 - 10.0[s] cartridge valve Language Language setting 0 - 3 0: English 1: Japanese 2: Chinses Upper roller lift up during Lift up the upper roller during reverse OFF, ON reverse mode mode. BM-2000...

  • Page 31: Nozzle Light Setting Method

    If you would like to cancel the setting change, touch ▪ The brightness level can be set to a value from "0" to "9". ▪ When a larger value is set, the illumination becomes brighter. When set to "0", the illumination turns off. BM-2000...

  • Page 32: Preparing The Glue

    If an error occurs in machine operation, or if (*1) nozzle, be sure to wear protective gloves abnormal noises or smells are noticed, immediately turn off the power switch. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 33 5.4 Setting glue thickness 5.5 Setting nozzle space Can be set separately for each program 5.6 Setting glue-free width 5.7 Setting upper and lower feed speed 6 Gluing 6.1 Selecting program No. 6.2 Gluing 7 Gluing stop method 7.1Stopping the machine BM-2000...

  • Page 34: Starting The Machine

    Wait until the "Remove the nozzle cap" message is displayed. Furthermore, the panel display will switch as showed below. Remove the nozzle cap. The nozzle and the nozzle cap are hot, so be sure to wear protective gloves when removing the nozzle cap. Touch BM-2000...
  • Page 35 The panel display will switch as showed below. Wait for a further 5 minutes or so. The following screen appears and touch . Home position detection for the nozzle will be carried out. The home screen will be displayed. BM-2000...

  • Page 36: Checking Glue Discharge

    Once discharging of glue starts, it will continue even if you remove your hand from the GLUE ON/OFF switch. ⚫ If there are any problems with the discharge of the glue, carry out the procedure in 9.2 to clean the nozzle discharge holes. Press the key to return to the home screen. BM-2000...

  • Page 37: Automatic Discharge Mode

    To stop the discharge of glue before the time has ended, depress the treadle forward again or depress it backward. After discharging has completed, clean the nozzle with a cloth or similar. Press the key to return to the home screen. BM-2000...

  • Page 38: Gluing Pre-Condition Setting Method

    If an error occurs in machine operation, or if (*1) nozzle, be sure to wear protective gloves abnormal noises or smells are noticed, immediately turn off the power switch. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...

  • Page 39: Setting Nozzle Glue Width

    <If the upper roller pressure is too weak> <Example: If the cloth is peeling away> The cloth being glued will peel away. In addition, the strength after gluing may become weaker. Adjust the upper roller pressure to a stronger setting. 0246D BM-2000...
  • Page 40 Check the value for the upper roller pressure display (2) in the operation panel with the treadle depressed. * If the value is not at the target value, repeat the adjustment. Push the upper roller pressure adjustment knob (3). Return the screen to the home screen. BM-2000...

  • Page 41: Setting Edge Control Roller Pressure

    Use a spanner to loosen the nut A, and turn it until is at the same position as the right-hand edge of the thread. Turn the nut B all the way to the right, and then use a spanner to tighten it. BM-2000...

  • Page 42: Setting Glue Thickness

    If the glue is too thin, peeling will occur (because of insufficient adhesion strength), and if the application is done poorly or the glue is too think, the glue may seep out and protrude from the cloth. Glue thickness changing method Refer to "3.2.2 Glue thickness setting method" for details on setting the glue thickness. BM-2000...

  • Page 43: Setting Nozzle Space

    The glue application will become uneven. Upper cloth Glue Area where there Lower cloth is no glue 0146D Example 2: If nozzle space is too small Upper cloth and lower cloth are uneven. Upper cloth Glue Lower cloth 0244D BM-2000...

  • Page 44: Setting Glue-Free Width

    If the gluing width is not adjusted, the glue may protrude from the edge of the cloth, and the cloth may become attached to the rollers, so be sure to make this setting so that the glue does not protrude. BM-2000...

  • Page 45: Setting Upper And Lower Feed Speed

    At this time, the direction of the cloth should be the same as the respective patterns for the upper cloth and lower cloth. Glue this cloth, and check the difference in length between the trailing ends of the upper cloth and lower cloth. Refer to "3.2.4.1 Upper and lower roller feed speed setting" for panel operations. BM-2000...
  • Page 46 Example 2: If the trailing end of the lower cloth is longer The feed speed of the lower roller is too slow with respect to the feed speed of the upper roller. Reduce the feed speed of the lower roller. Upper cloth Lower Feed cloth BM-2000...

  • Page 47: Gluing

    If an error occurs in machine operation, or if (*1) nozzle, be sure to wear protective gloves abnormal noises or smells are noticed, immediately turn off the power switch. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...

  • Page 48: Selecting Program No

    If you would like to stop gluing, return the treadle to the neutral position. 12. Depress the treadle backward and take out the cloth. The upper roller will lift up and the upper edge control roller and lower edge control roller will retract. BM-2000...
  • Page 49 After depressing the treadle, return it to its neutral position. The horizontal position for the lower cloth is determined automatically. After depressing the treadle, return it to its neutral position. The cloth plate lifts up and the lower cloth is secured by the cloth presser. BM-2000...
  • Page 50 The upper edge control roller drops, and the horizontal position for the lower cloth is determined automatically. After depressing the treadle, return it to its neutral position. The upper roller will move down. Check GLUE ON/OFF switch. Depress the treadle to start gluing. BM-2000...
  • Page 51 The program will switch to the program with the next number, so enter the parameters for the program with the number that will come after the program which was being displayed before switching. Refer to "3.2.1 Parameter list" through to "3.2.3 Nozzle clearance setting method" for details on entering parameters. BM-2000...
  • Page 52 (Example: Set memory switch No. 221 to “10”) Press any one of the keys from the F1 key to the F6 key to return to the selected program. (Example: P10 →Op hand switch→ P11 → Op hand switch → P12 →Op hand switch→ P13 →F1→ P10) BM-2000...
  • Page 53 The upper roller feed speed will become slower even if gluing operation is still in progress. Refer to “3.5” for details on the memory switch setting method. Memory switch No. Setting Setting range Upper roller speed deceleration rate when feed speed adjustment switch -10.0 - 0.0[%] is moved down BM-2000...
  • Page 54 If you try to start gluing while the feed speed adjustment switch is at either the up or down position, an error will occur. Return it to the neutral position before starting gluing. BM-2000...

  • Page 55: Gluing Stop Method

    Use a cloth or similar to wipe off any glue and foreign particles from the plastic surfaces of the nozzle cap (2). Note: Be sure to wipe off any residual glue, otherwise it might cause the nozzle to become blocked. BM-2000...
  • Page 56 Wait a few seconds for the panel display to change, and then turn off the power switch. If the following error is displayed, it is possible that the plastic surface of the nozzle cap is not properly covering the nozzle discharge holes. Remove the nozzle cap and reattach it, and then touch BM-2000...

  • Page 57: Other Functions

    If an error occurs in machine operation, or if (*1) nozzle, be sure to wear protective gloves abnormal noises or smells are noticed, immediately turn off the power switch. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...

  • Page 58: X-Over Bonding

    When "AUTO" is set, the amount of change in the nozzle clearance will be the same as the setting value for the nozzle clearance in the currently-selected program. At the time of shipment from the factory, it is set to “AUTO”. BM-2000...

  • Page 59: End Detection

    If you do not want the glue to be stopped automatically when the end of the lower cloth is reached, you can touch the end detection icon on the operation panel to disable end detection. When end detection is disabled, the icon will change to BM-2000...

  • Page 60: Replacing Glue Cartridge

    When the amount of glue remaining reaches 0%, error E900 will be displayed. Even if you touch to clear the error, the bonding machine will not continue on to the next process. Replace the glue cartridge as soon as possible after error E901 starts to appear. BM-2000...

  • Page 61: Glue Cartridge Replacing Method

    CAUTION Use only genuine Brother glue cartridges. Wash your hands thoroughly after using the glue. Brother will not be held responsible for any accidents or problems resulting from the use of non-genuine parts. (*1) Use protective gloves which can withstand temperatures of 200°C and higher.
  • Page 62 Set the cartridge valve (3) so that it is facing upward before removing it, and be careful not to get any of the glue into your eyes or onto your skin. If the valve is facing downward, glue may flow out and problems such as burns, inflammation or allergic reactions could result. ⚫ Follow all applicable regulations when disposing of used glue cartridges. BM-2000...
  • Page 63 Check that there is no dirt or glue on the threaded part (B) of the cartridge valve (3). ⚫ After screwing in the cartridge valve (3) by hand, use a wrench to tighten the cartridge valve (3) so that there is no gap between it and the glue cartridge (6). BM-2000...
  • Page 64 14. Discharge the glue from the replacement cartridge for the specified length of time for the cartridge. Refer to "4.2.2 Automatic discharge mode" for details on the specified time. If this step is not carried out, air bubbles may become mixed in with the discharged glue, and this will weaken the adhesion strength. BM-2000...

  • Page 65: Cleaning

    If the power switch and air need to be left on when carrying out some task, be extremely careful to observe all safety precautions. If you depress the treadle or the switches by mistake, it will cause the machine to operate, and injury may result. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 66 (3) and nozzle lower roller (4) to positions where the dirtiness can be checked. * The direction of rotation will be the reverse of normal operation. * No glue will come out after the key has been pressed, even when the treadle (2) is depressed. BM-2000...
  • Page 67 (4), wipe them until no dirtiness remains. 6. Press the key to lower the upper roller (1) and to switch machine back to gluing mode. * The display will return to normal status from reverse mode. BM-2000...

  • Page 68: Cleaning The Nozzle Discharge Holes

    If you depress the treadle or the switches by mistake, it will cause the machine to operate, and injury may result. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 69 * The display will switch to test mode. 2. Push the NOZZLE switch (1) to move the nozzle (2) to its highest position. Place something such as a cup underneath the nozzle (2) to prevent any glue from dripping onto the table. BM-2000...
  • Page 70 (2) to remove any blockages from the discharge holes in the nozzle (2). NOTE: In order to prevent the glue from solidifying, clean the nozzle within 10 minutes after turning off the power, and then turn the power switch back on and discharge the glue. BM-2000...
  • Page 71 (2). (Refer to “4.2” for details on the discharging method.) * If glue is not coming out from all of the discharge holes in the nozzle (2), clean the discharge holes of the nozzle (2) once more. BM-2000...

  • Page 72: Cleaning The Cloth Plate

    If the power switch and air need to be left on when carrying out some task, be extremely careful to observe all safety precautions. If you depress the treadle or the switches by mistake, it will cause the machine to operate, and injury may result. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 73 Use a cloth to wipe off any glue, dirt or other foreign particles which are adhering to the underside of the cloth plate. After removing the cloth plate to clean it, re-install it securely in its original position. Align the pin with the hole in the cloth plate when re-installing. BM-2000...

  • Page 74: Cleaning The Edge Control Roller

    If you depress the treadle or the switches by mistake, it will cause the machine to operate, and injury may result. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 75 Do not use hard objects such as tweezers to clean the upper edge control roller (2), as such objects may cause damage. If dirt cannot be removed, wipe the roller with a cloth which is lightly soaked in ethanol to clean it. BM-2000...
  • Page 76 Do not use hard objects such as tweezers to clean the lower edge control roller (5), as such objects may cause damage. If dirt cannot be removed, wipe the roller with a cloth which is lightly soaked in ethanol to clean it. BM-2000...

  • Page 77: Cleaning The Reflector

    If you depress the treadle or the switches by mistake, it will cause the machine to operate, and injury may result. (*1) Use protective gloves which can withstand temperatures of 200°C and higher. BM-2000...
  • Page 78 NOTE: ⚫ Do not wipe the reflector too firmly, otherwise it may peel off. ⚫ Do not use any chemicals when wiping the reflector. They may damage the reflector and cause the edge control roller to stop working correctly. BM-2000...
  • Page 79 NOTE: ⚫ Do not wipe the reflector too firmly, otherwise it may peel off. ⚫ Do not use any chemicals when wiping the reflector. They may damage the reflector and cause the edge control roller to stop working correctly. BM-2000...

  • Page 80: Charging With Cleaner

    If the power switch and air need to be left on Use only genuine Brother glue cartridges. when carrying out some task, be extremely Brother will not be held responsible for any careful to observe all safety precautions. accidents or problems resulting from the use of If you depress the treadle or the hand switch by non-genuine parts.
  • Page 81 When replacing the nozzle ⚫ If not using the machine for three days or more Use only the cleaner specified by Brother. 1. Refer to "9.2 Glue cartridge replacing method" for details on replacing the glue with cleaner. 2. Press the key to display the test screen.

  • Page 82: Part Replacement Method

    Press the NOZZLE switch to raise the nozzle to its highest position. Remove the two screws. NOTE: Parts may be hot, so be sure to wear protective gloves when carrying out this operation. Screw Remove the nozzle. BM-2000...
  • Page 83 11. If the gluing widths of the nozzle which was removed in step 4 and the nozzle which was installed in step 5 are different, adjust the upper roller position and the sensor position. Refer to "12.1.2" for details on the adjustment method. BM-2000...

  • Page 84: Nozzle Clearance Home Position Adjustment

    Once the amount of clearance between the nozzle and the nozzle lower roller is the same as the thickness gauge, touch Nozzle 0.5 mm thickness gauge Roller under nozzle BM-2000...

  • Page 85: Adjusting The Nozzle Position (Feed Direction)

    The larger the value, the further forward the nozzle will move. Nozzle screw Nozzle lower roller shaft Name Details Setting Step Initial range value Nozzle lever application Correction amount for application -120～120 position correction position (position a) BM-2000...

  • Page 86: Replacing The Lower Roller

    Remove the top cover (6 screws). Top cover Screw Remove the cloth plate. (It is secured by a magnet, so it can be removed by lifting it upward.) Cloth plate Remove the anti-entanglement plate (2 screws). Anti-entanglement plate 2 screws BM-2000...
  • Page 87 Lower roller Move the lower roller shaft in the direction shown in the illustration and replace the lower roller. Lower roller shaft At this time, check the D cut position of the shaft in preparation for the next step. BM-2000...
  • Page 88 10. Turn the lower roller by hand and check that the nozzle lower roller and the feed motor pulley turn correctly. 11. Install the anti-entanglement plate, the cloth plate and the top cover. Adjust the position of the anti-entanglement plate while referring to "12.2 Adjusting the anti-entanglement plates". BM-2000...

  • Page 89: Standard Adjustments

    Name Details Setting Step Initial range value Nozzle gluing width Gluing width of installed nozzle 6～10 [mm] [Upper roller position adjustment] Remove the three screws (1), and then remove the rear cover L (2). Loosen the three screws (3). BM-2000...
  • Page 90 6mm Nozzle: 13.4mm, 8mm Nozzle: 11.4mm, 10mm Nozzle: 9.4mm Tighten the three screws (3) which were loosened in step 2. Install the rear cover L (2) which was removed in step 1. [Sensor position adjustment] Loosen the screw (5) of the sensor support (4). BM-2000...
  • Page 91 There are grooves near the screw (5) of the sensor support to use as a guide for positioning. For example, if the nozzle with a 10 mm gluing width is installed, adjust the position of the sensor so that the reference line and the 10 mm line are aligned. Referenc e line 10mm Tighten the screw of the sensor support. BM-2000...

  • Page 92: Adjusting The Anti-Entanglement Plates

    (2) is as small as possible (around 0.1 mm) without the two parts touching. Tighten the screws (3) to secure the anti-entanglement plate (2). 12.2.2 At upper roller side Loosen the two screws (5) at the upper roller (4). BM-2000...
  • Page 93 Adjust the position of the anti-entanglement plate (6) so that the clearance between the upper roller (4) and the anti- entanglement plate (6) is as small as possible (around 0.1 mm) without the two parts touching. Clearance Tighten the screws (5) to secure the anti-entanglement plate (6). BM-2000...

  • Page 94: Adjusting The Upper Cloth And Lower Cloth Sensor Amplifiers

    If the sensor emitters, the areas around them or the reflectors become dirty, the amount of incoming light will drop, and there may not be enough incoming light to set the necessary light intensity. In such cases, clean the affected areas and then carry out adjustments. BM-2000...

  • Page 95: Setting The Light Intensity

    Operate the upper cloth and lower cloth sensor amplifiers as described below, and display "Switch emitter power" to adjust the values. Adjust the emitter power so that the values appearing in the incoming light display of the amplifier are within the range of 3500 to 4000. NOTE: Set the emitter power to 70 or less. BM-2000...
  • Page 96 Go to display setup mode StG- Go to system setup mode Press (MODE) to return to normal display Return to original StG- Func detection setup mode Press (MODE) to return to normal display Press the MODE button to return to the normal display. BM-2000...

  • Page 97: Adjusting The Positioning Led Marker

    Adjust the LED marker which is used for positioning when setting the cloth at the start of gluing. [Preparation before adjustment] Turn on the power switch to start the bonding machine. Depress the treadle once so that the positioning LED marker (1) illuminates. [Positioning LED marker position adjustment] Loosen the three screws (2). BM-2000...
  • Page 98 Loosen the knob screw (4), move the positioning mirror (5) to adjust so that the irradiation position of the positioning LED marker is near the center, and then tighten the knob screw (4) to secure the positioning mirror (5). (4) Knob screw BM-2000...

  • Page 99: Adjusting The Sideways Position Of The Lower Edge Control Sensor

    12 STANDARD ADJUSTMENTS 12.5 Adjusting the sideways position of the lower edge control sensor Loosen the screw (1), and then remove the bottom cover (2). Use a mirror to view from underneath. Mirror BM-2000...
  • Page 100 Loosen the screw (3), and then move the sensor bracket (6) so that the reference line on the sensor bracket (4) is aligned with the edge of the arm (5). Reference line When reference line and edge are aligned Tighten the screw (3). Install the bottom cover (2). BM-2000...

  • Page 101: Setting The Treadle Stroke

    Touch "Treadle adjustment". With the treadle depressed all the way forward, wait until the voltage value display stabilizes and then touch With your foot released from the treadle, wait until the voltage value display stabilizes and then touch BM-2000...
  • Page 102 A screen will be displayed to show that the setting is complete. Touch to display the setting menu screen NOTE: If the treadle is not operated correctly, the following screen will be displayed and a buzzer will sound. If this happens, repeat the procedure from step 3. BM-2000...

  • Page 103: Adjusting The Touch Panel Key Positions

    If the coordinates which are read are within the allowable range, the next screen is displayed. If the error is outside the allowable range, the buzzer will sound twice, so repeat the operation. Press the center of the "+" mark in the bottom-left corner. BM-2000...
  • Page 104 If the error is within the allowable range (-5 to +5), the next screen is displayed. If the error is outside the allowable range, the buzzer will sound twice, so repeat the operation. Press the center of the "+" mark at the center-left. BM-2000...
  • Page 105 12. To confirm the adjustment values and exit, press the key. If you would like to repeat the procedure from the beginning, press the key. (The display will return to step 3.) 13. Once the adjustment values have been saved, turn off the power. BM-2000...

  • Page 106: Protect Settings

    12 STANDARD ADJUSTMENTS 12.8 Protect settings While pressing the key, turn on the power switch. Touch to switch the page, and then select "Protect setting". The "Protect setting" screen will be displayed. BM-2000...

  • Page 107: Setting Protection For Each Function Individually

    Touch an item, and then select whether to enable or disable protection for that item. Protect setting is enabled (changing settings is not allowed) Protect setting is disabled (changing settings is allowed) Touch to confirm the protect setting. BM-2000...

  • Page 108: Selecting All Items To Disallow Changing Them

    You can turn protection on for all functions by following the operation below. At the "Protect setting" screen, touch All items will have a check mark against them. You can clear all of the check marks by touching again. Touch to confirm the protect setting. BM-2000...

  • Page 109: List Of Functions That Can Be Protected

    ▪ Write memory SW ▪ Write Error Log If the protect settings have been enabled for both reading of data and writing of data, Data reading and writing items in the setting menu and special menu are not allowed. BM-2000...

  • Page 110: Installing The Flat Bed

    12 STANDARD ADJUSTMENTS 12.9 Installing the flat bed Loosen the two screws (1), and then remove the anti-entanglement plate (2). Use the screws (1) which were removed in step 1 to install the anti-entanglement plate support (3) BM-2000...
  • Page 111 (6) and the anti-entanglement plate (5) is as small as possible (around 0.1 mm) without the two parts touching. use the two M5 screws with washer (7) to install the mounting stay (8) to the frame. BM-2000...
  • Page 112 Push the flat bed (11) from the back until it covers the mounting stay (8), and then secure it by tightening the two M4 screws with washer (12). At this time, be careful that the flat bed (11) is not lifted up from the mounting stay (8). To remove the flat bed, follow the installation procedure in reverse. (10) (11) (12) BM-2000...
  • Page 113 You can adjust the clearance between the bottom of the nozzle (14) and the flat bed (11) by adjusting the height of the leg pad (13). Loosen the nut (15), turn the nut (16) to adjust the height of the leg pad (13), and then tighten the nut (15). (14) (11) (13) (15) (16) BM-2000...

  • Page 114: Software Upgrade

    Check that the correct version number for the control program that you are going to update is displayed. If "-.-.--” is displayed, it is possible that the version update files have not been saved correctly into the USB media. Touch the screen to place a check mark against all of the control programs that you would like to update. BM-2000...
  • Page 115 It will take from around 30 to 180 seconds for the version update to be complete. Do not turn off the power switch while the version update is in progress. When the version update completion screen is displayed, turn off the power switch. Remove the USB media from the USB port of the operation panel. BM-2000...

  • Page 116: List Of Error Codes

    Not enough free space in the USB media. Increase the amount of free space. E425 An error occurred while writing to USB media. Use the specified USB media. E440 Problem with the EEPROM on the main PCB. Turn the power off and then back on again. BM-2000...
  • Page 117 (melter) to the melter and the connection to the temperature control PCB. E631 Pump is overheating. Turn off the power, and then check the installation of the temperature sensor (pump) to the pump unit and the connection to the temperature control PCB. BM-2000...
  • Page 118 E905 Glue heating time has been exceeded. Replace the glue cartridge. If an error code that is not listed above appears or if carrying out the specified remedy does not solve the problem, contact the place of purchase. BM-2000...

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