ENglish
(3.17 mm) thick, place the threaded locking flange on
the spindle so that the raised section (pilot) fits into the
center of the wheel. If the wheel you are installing is 1/8"
(3.17 mm) thick or less, place the threaded locking flange
on the spindle so that the raised section (pilot) is not against
the wheel.
NOTE: If the wheel spins after the clamp nut is tightened,
check the orientation of the threaded clamp nut. If a thin
wheel is installed with the pilot on the clamp nut against
the wheel, it will spin because the height of the pilot
prevents the clamp nut from holding the wheel.
5. While depressing the spindle lock button, tighten the
threaded locking flange
4
- Tighten the threaded locking flange using a wrench
6. To remove the wheel, depress the spindle lock button
and loosen the threaded locking flange.
Mounting Sanding Backing Pads (Fig. F)
NOTE: Use of a guard with sanding discs that use backing
pads, often called fiber resin discs, is not required. Since a
guard is not required for these accessories, the guard may or
may not fit correctly if used.
WARNING: Failure to properly seat the clamp nut and/
or pad could result in serious injury (or damage to the tool or
wheel).
WARNING: Proper guard must be reinstalled for grinding
wheel, cutting wheel, sanding flap disc, wire brush or wire
wheel applications after sanding applications are complete.
1. Place or appropriately thread backing pad
the spindle (backing flange and threaded locking flange are
not used).
2. Place the sanding disc
3. While depressing spindle lock button
sanding clamp nut
on spindle, piloting the raised
21
hub on the clamp nut into the center of san ding disc and
backing pad.
4. Tighten the clamp nut by hand. Then depress the spindle
lock button while turning the sanding disc until the sanding
disc and clamp nut are snug.
5. To remove the wheel, grasp and turn the backing pad
and sanding pad while depressing the spindle lock button.
Mounting and Removing Hubbed Wheels (Fig. A)
Hubbed wheels install directly on the spindle (backing
flange and threaded locking flange are not used). Thread of
accessory must match thread of spindle. Use only wheels
provided with a 5/8"-11 threaded hub.
1. Remove backing flange by pulling away from tool.
2. Thread the wheel on the spindle
3. Depress the spindle lock button
tighten the hub of the wheel.
4. Reverse the above procedure to remove the wheel.
NOTICE: Failure to properly seat the wheel before turning the
tool on may result in damage to the tool or the wheel.
Mounting Wire Cup Brushes and Wire Wheels
(Fig. A)
WARNING: Failure to properly seat the brush/wheel could
result in serious injury (or damage to the tool or wheel).
10
:
19
on
20
on the backing pad
19
, thread the
2
1
by hand.
and use a wrench to
2
CAUTION: To reduce the risk of personal injury, wear
work gloves when handling wire brushes and wheels.
They can become sharp.
CAUTION: To reduce the risk of damage to the tool,
wheel or brush must not touch guard when mounted
or while in use. Undetectable damage could occur to the
accessory, causing wires to fragment from accessory wheel
or cup.
Wire cup brushes or wire wheels install directly on the
threaded spindle without the use of flanges. Use only wire
brushes or wheels provided with a 5/8"-11 threaded hub.
1. Place the tool on a table, guard up.
2. Thread the wheel on the spindle by hand.
18
.
3. Depress spindle lock button
hub of the wire wheel or brush to tighten the wheel.
4. To remove the wheel, reverse the above procedure.
NOTICE: To reduce the risk of damage to the tool, properly
seat the wheel hub before turning the tool on.
Prior to Operation
• Install the guard and appropriate disc or wheel. Do not
use excessively worn discs or wheels.
• Be sure the backing and threaded locking flange are
mounted correctly. Follow the instructions given in the
Accessories Chart.
• Make sure the disc or wheel rotates in the direction of the
arrows on the accessory and the tool.
• Do not use a damaged accessory. Before each use inspect
the accessory such as abrasive wheels for chips and cracks,
backing pad for cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged accessory. After
.
inspecting and installing an accessory, position yourself and
bystanders away from the plane of the rotating accessory
and run the power tool at maximum no-load speed for one
minute. Damaged accessories will normally break apart
during this test time.
OPERATION
WARNING: To reduce the risk of serious personal
injury, turn unit off and disconnect it from power source
before making any adjustments or removing/installing
attachments or accessories. An accidental start-up can
cause injury.
Proper Hand Position (Fig. G)
WARNING: To reduce the risk of serious personal injury,
ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury,
ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the side
handle
, with the other hand on the body of the tool, as
5
shown in Figure G.
Paddle Switch (Fig. A)
CAUTION: Hold the side handle and body of the tool
firmly to maintain control of the tool at start up and during
use and until the wheel or accessory stops rotating. Make
sure the wheel has come to a complete stop be fore laying the
tool down.
CAUTION: Before connecting the tool to a power source
depress and release the paddle switch
without depressing the lock-on button
2
and use a wrench on the
8
once [DWE402:
10
] to ensure that