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Summary of Contents for Bosch 81 22 2 219 012
- Page 1 Universal Jack 81 22 2 219 012 Original Instructions...
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Page 2: General Information
| 2 | 81 22 2 219 012 General Information Product Name: Universal Jack Product Type: Lifting Device Product Number: 81 22 2 219 012 Weight: 100 kg Maximum Load Capacity: 600 kg Lifting Height: 1005 mm Maximum Dimensions:... - Page 3 | 3 | 81 22 2 219 012 Figure 1: Universal Jack Knob (to lower the jack) Hydraulic Cylinder Base Frame Pedal (to raise the jack) 5 Wheels, including 3 with a brake Handle Available Accessories: Product Number Product Name...
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Page 4: General Safety Instructions
| 4 | 81 22 2 219 012 General Safety Instructions WARNING Improper use could cause serious personal injury or severe damage to materials! The safety of the lifting device can no longer be ensured if it is misused or modified in ways not expressly approved by the manufacturer. - Page 5 | 5 | 81 22 2 219 012 Assembly Only qualified personnel are allowed to assemble the Universal Jack. Unpack the parts and inspect them for transit damage. Contact the manufacturer if parts have been damaged during shipment. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1...
- Page 6 | 6 | 81 22 2 219 012 Lay out the necessary tools. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 7 | 7 | 81 22 2 219 012 Remove the pedal. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 8 | 8 | 81 22 2 219 012 Lock the three wheel brakes on the base frame. Place the hydraulic cylinder in the base frame. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 9 | 9 | 81 22 2 219 012 Tighten the four M12x25 screws and washers with a torque of 80 Nm. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 10 | 10 | 81 22 2 219 012 Align the hydraulic cylinder in the centre and tighten the four M12x25 screws and washers onto the base frame with a torque of 80 Nm. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1...
- Page 11 | 11 | 81 22 2 219 012 Re-attach the pedal. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 12 | 12 | 81 22 2 219 012 Mount the cover plate. Tighten the six M6x12 screws and washers with a torque of 6 Nm. 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 13 | 13 | 81 22 2 219 012 12/2013 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany...
- Page 14 | 14 | 81 22 2 219 012 Operating Instructions Only qualified personnel are allowed to use the Universal Jack. Inspect the Universal Jack before use, as described in Chapter 5, "Inspection and Maintenance". Do not use the Universal Jack if damaged or in poor condition.
- Page 15 | 15 | 81 22 2 219 012 Release the wheel brakes on the base frame after the piston has been lowered completely. Move the Universal Jack to a suitable location. WARNING Improper use could cause serious personal injury or severe damage to materials! The load could slide or tip if the user does not follow the safety regulations when moving the Universal Jack.
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Page 16: Inspection And Maintenance
| 16 | 81 22 2 219 012 Inspection and Maintenance Only qualified personnel are allowed to perform maintenance work on the Universal Jack. Ensure that no loads are on the Universal Jack before beginning any maintenance work on it. - Page 17 | 17 | 81 22 2 219 012 Figure 2: Universal Jack Maintenance Piston Rod Oil Filler Plug Piston Tube Axle Knob Pump Piston Pedal Bleeder Screw Troubleshooting: The manufacturer has already filled the hydraulic cylinder with hydraulic oil and bled it. In order to ensure proper operation, check the oil level or bleed the hydraulic cylinder in the cases described below.
- Page 18 | 18 | 81 22 2 219 012 If the oil level is too low, re-fill with HLP 22 hydraulic oil in accordance with DIN 51524-2. Re-fill only with new, clean oil and use only clean funnels. Never use brake fluid! Re-tighten the oil filler plug (HH) with a torque of 6 Nm.
- Page 19 | 19 | 81 22 2 219 012 Declaration of Conformity with the Machinery Directive 2006/42/EC, Annex II 1A Manufacturer: Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany Person Authorised to Compile Gregor Leopold, R&D Engineer...