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122cm, 132cm, or 152cm TURBO FORCE ® Mower Model No. 72902TE—Serial No. 400000000 and Up Model No. 72919TE—Serial No. 400000000 and Up Model No. 72925TE—Serial No. 400000000 and Up Model No. 72942TE—Serial No. 400000000 and Up Model No. 72969TE—Serial No. 400000000 and Up *3435-847* B Register at www.Toro.com.
Whenever you need service, genuine Toro parts, or Safety ............... 4 additional information, contact an Authorized Service Safety Alert Symbol ..........4 Dealer or Toro Customer Service and have the model General Safety ........... 4 and serial numbers of your product ready. Figure 1 Slope Indicator ...........
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Adjusting the Rear-Shock Assemblies ....24 Removing the Clutch Shim ....... 58 During Operation ..........25 Cooling System Maintenance ......60 During Operation Safety ........25 Cleaning the Engine Screen and Engine-Oil Entering the Operator’s Position ....... 27 Cooler ............60 Operating the Parking Brake......
Safety This machine is capable of amputating hands and feet This machine has been designed in accordance with and of throwing objects. Toro designed and tested EN ISO 5395:2013. this lawn mower to offer reasonably safe service; however, failure to comply with safety instructions may result in injury or death.
Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1.
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decal109-6036 109-6036 Rear Discharge Machines Only 1. Read the Operator’s Manual. 2. Remove the key and read the instructions before servicing or performing maintenance. 3. Height of cut decal107-3069 107-3069 1. Warning–there is no rollover protection when the roll bar is down.
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decal116-1716 116-1716 1. Fuel 6. Hour meter 2. Empty 7. PTO 3. Half 8. Parking brake 4. Full 9. Neutral 5. Battery 10. Operator presence switch Machines without MyRide™ Only decal114-4470 114–4470 1. Read the Operator's 3. Locked Manual. 2. Height of cut 4.
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decal116-8283 116-8283 decal117-3848 117-3848 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 75 to 81 N∙m (55 to 60 ft-lb). 1. Thrown object hazard—keep bystanders away. 2. Thrown object hazard, raised deflector—do not operate without the deflector, discharge cover, or grass collection system in place.
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decal120-5898 120-5898 1. Choke 4. Slow 2. Fast 5. Power take-off (PTO), decal127-0326 Blade control switch 127-0326 3. Continuous variable setting 1. Read the Operator's 3. Remove the key and Manual. read the Operator's Manual before performing maintenance. 2. Height of cut decal126-2055 126-2055 1.
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Machines with Side Discharge Only decal136-5508 136-5508 1. Belt routing decal131-1180 131-1180 1. Read the Operator's 3. Bagging setting Manual. 4. Tall, dense grass; wet 2. Short, light grass; dry conditions conditions Machines with MyRide™ Only decal132-5063 132-5063 1. Cam lock 2.
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Rear Discharge Machines Only Rear Discharge Machines Only decal136-5522 decal140-1198 136-5522 140-1198 1. Belt routing; read the Operator’s Manual for greasing 1. Rotate the nut clockwise 2. Attention—read the information. to remove. Operator’s Manual. decal133-8062 133-8062 decal114-4468 114-4468 1. Warning—read the Operator's Manual. 5.
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decal125-9383 125-9383 1. Check hydraulic fluid every 50 operating hours. 3. Check the tire pressure every 50 operating hours. 2. Read the Operator’s Manual for information on lubricating 4. Read the Operator’s Manual before servicing or performing the machine. maintenance.
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decal132-0871 132-0871 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
Controls Product Overview Become familiar with all the controls before you start the engine and operate the machine. Control Panel g029631 Figure 4 g008951 Figure 5 8. Rear-shock assembly 1. Side-discharge deflector (machines with MyRide™ 1. Blade-control switch 4. Hour only) (power takeoff) meter/Safety-interlock...
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is running. Use these times for scheduling regular the machine (Figure 25). Always position the maintenance (Figure motion-control levers into the N position EUTRAL LOCK when you stop the machine or leave it unattended. Parking-Brake Lever Whenever you shut off the engine, engage the parking brake to prevent accidental movement of the machine.
119 cm 119 cm 119 cm Roll bar down (47 inches) (47 inches) (47 inches) (47 inches) Weight Model Weight 72902TE 556 kg (1,226 lb) 72919TE 537 kg (1,183 lb) 72925TE 590 kg (1,301 lb) 72969TE 583 kg (1,285 lb)
Authorized Service Dealer or authorized Toro • Check that the operator presence controls, distributor or go to www.Toro.com for a list of all safety switches, and shields are attached and approved attachments and accessories. functioning properly. Do not operate unless they are functioning properly.
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Fuel Safety DANGER In certain conditions during fueling, static Use extreme care when handling fuel. electricity can be released causing a spark which can ignite gasoline vapors. A fire or DANGER explosion from gasoline can burn you and In certain conditions gasoline is extremely others and cause property damage.
Filling the Fuel Tank • Keep engine and engine area free from accumulation of grass, leaves, excessive grease Park the machine on a level surface. or oil, and other debris which can accumulate in these areas. Engage the parking brake. •...
Breaking in a New Machine New engines take time to develop full power. Mower decks and drive systems have higher friction when new, placing additional load on the engine. Allow 40 to 50 hours of break-in time for new machines to develop full power and best performance.
Using the Safety-Interlock Test the safety-interlock system before you use the machine each time. If the safety system does not System operate as described below, have an Authorized Service Dealer repair the safety system immediately. Sit on the seat, engage the parking brake, and WARNING move the blade-control switch (PTO) to the O If the safety-interlock switches are...
Positioning the Seat Machines without MyRide™ Suspension System The seat can move forward and backward. Position the seat where you have the best control of the To unlatch the seat, push the seat latch forward machine and are most comfortable (Figure 10).
Adjusting the Rear-Shock Assemblies Machines with MyRide™ Suspension System Only The MyRide™ suspension system adjusts to provide a smooth and comfortable ride. You can adjust the g030024 rear 2-shock assemblies to quickly and easily change the suspension system. Position the suspension system where you are most comfortable.
During Operation • Be sure all drives are in neutral and parking brake is engaged before starting engine. Use seat belts with the roll bar in the raised and locked position. During Operation Safety • Start the engine carefully according to instructions with feet well away from the blades.
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– Before clearing blockages. distance (twice the width of the machine) between the machine and any hazard. Use a walk behind – Whenever you leave the mower. Do Not leave machine or a hand trimmer to mow the grass in a running machine unattended.
Park the machine on a level surface. Authorized Service Dealer to have the ROPS inspected. • Replace a damaged ROPS. Do Not repair or revise. • Any accessories, alterations, or attachments added to the ROPS must be approved by Toro. g027334 Figure 18...
Disengaging the Parking Brake Operating the Throttle You can move the throttle control between F positions (Figure 22). Always use the F position when engaging the PTO. g027335 Figure 19 g008946 Figure 22 Operating the Mower Blade-Control Switch (PTO) The blade-control switch (PTO) starts and stops the mower blades and any powered attachments.
Starting the Engine Shutting Off the Engine Important: Do not engage starter for more than 5 CAUTION seconds at a time. If the engine fails to start, wait 15 seconds between attempts. Failure to follow Children or bystanders may be injured if they these instructions can burn out the starter motor.
Using the Motion-Control WARNING Levers The machine can spin very rapidly. You may lose control of the machine and cause personal injury or damage to the machine. • Use caution when making turns. • Slow the machine down before making sharp turns.
Adjusting the Height of Cut Using the Transport Lock The transport lock has 2 positions, and is used with the deck-lift pedal. There is a L position and an U position for the transport position of the NLOCK mower deck (Figure 28).
Adjusting the Height-of-Cut Pin Adjusting the Anti-Scalp Rollers The height-of-cut is adjusted from 25 to 140 mm (1 to 5-1/2 inches) in 6 mm (1/4 inch) increments by relocating the clevis pin into different hole locations. Machines with Side Discharge Move the transport lock to the lock position.
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g029957 Figure 32 1. Anti-scalp roller 4. Flange nut 2. Spacer 5. Bolt 3. Bushing g024243 Figure 34 1. Bolt 3. Anti-scalp roller Machines with Rear Discharge 2. Bushing 4. Flange nut Whenever you change the height of cut, it is recommended to adjust the height of the anti-scalp rollers.
Adjusting the Skid(s) Adjusting the Flow Baffle Knob For Machines with Rear Discharge For Machines with Side Discharge Mount the skids in the lower position when operating in height of cuts higher than 64 mm (2-1/2 inches) and This procedure applies only to machines with the in the higher position when operating in height of cuts flow baffle knob.
Positioning the Flow Baffle Position B Use this position when bagging. Always align it with For Machines with Side Discharge the blower opening. The following figures are recommendations only. Adjustments vary by grass type, moisture content, and the height of the grass. Note: If the engine power draws down and the mower ground speed is the same, open the baffle.
It is best to cut only about a third of the grass blade. genuine Toro replacement blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly.
Using the After Operation Drive-Wheel-Release After Operation Safety Valves General Safety WARNING Hands may become entangled in the rotating • Park machine on level ground, disengage drives, drive components below the engine deck, set parking brake, stop engine, remove key or disconnect spark plug wire.
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury.
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If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 41).
Unauthorized WARNING modifications to the original equipment or failure to use original Toro parts could lead While maintenance or adjustments are being to serious injury or death. Unauthorized made, someone could start the engine.
• • Use jack stands to support the machine and/or Keep hands and feet away from moving parts. components when required. If possible, Do Not make adjustments with the engine running. If the maintenance or adjustment procedure require the engine to be running and CAUTION components moving, use extreme caution.
• Adjust the caster-pivot bearing. • Adjust the parking brake. • After the initial change—change the hydraulic-system filters and fluid when using Toro® HYPR-OIL™ 500 fluid. (Change it more often under dirty or dusty conditions) • Check the battery charge. Monthly •...
Driving off the Z Stand Swing the stand foot out front and slide it toward machine, into the bottom of slot (Figure Remove the chocks or blocks. Figure 45). Raise the latch to the unlocked position (Figure 46). g001812 Figure 45 1.
Removing the Sheet-Metal Lubrication Guard Greasing the Machine Loosen the 2 front bolts and remove the sheet-metal guard to access the mower belts and spindles Grease the machine more often in dirty or dusty (Figure 48). After performing maintenance, install the conditions.
Greasing the Mower Deck Service Interval: Yearly—Grease the pump-belt-idler arm. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Greasing the Caster-Wheel Hubs Service Interval: Yearly Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
With the open end of the wheel facing up, fill Install the seal guards over the wheel hub, and the area inside the wheel around the axle full of insert the wheel into the caster fork. general-purpose grease. Install the caster bolt and tighten the nut fully. Insert the second bearing and new seal into the Important: To prevent seal and bearing damage,...
Note: Do not use a damaged filter. • Models 72902TE, 72919TE, and 72969TE—2.0 L If you are replacing the inner filter, carefully slide (68 fl oz) with a filter change; 1.8 L (61 fl oz) it into the filter body (Figure 56).
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Changing the Engine Oil To keep dirt, grass clippings, etc., out of the engine, clean the area around the oil-fill cap and Note: Dispose of the used oil at a recycling center. dipstick before removing it (Figure 58). Start the engine and let it run for 5 minutes. Note: This warms the oil so that it drains better.
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Changing the Engine-Oil Filter Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the Drain the oil from the engine; refer to Changing additional oil to bring it to the Full mark (Figure the Engine Oil (page 49).
Servicing the Spark Plug(s) Set the gap to 0.75 mm (0.03 inch). Service Interval: Every 100 hours Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap.
Checking the Spark Fuel System Arrester Maintenance For Machines with a Spark DANGER Arrester In certain conditions, fuel is extremely flammable and highly explosive. A fire or Service Interval: Every 50 hours explosion from fuel can burn you and others and can damage property.
Electrical System Open the fuel-shutoff valve. Maintenance Servicing the Fuel Tank Do not attempt to drain the fuel tank. Ensure that an Electrical System Safety Authorized Service Dealer drains the fuel tank and services any components of the fuel system. •...
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Charging the Battery Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. WARNING Remove the battery as shown in Figure Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from the battery.
Installing the Battery Servicing the Fuses Note: Position the battery in the tray with the terminal The electrical system is protected by fuses. It requires posts opposite from the hydraulic tank (Figure 68). no maintenance, however, if a fuse blows check the component/circuit for a malfunction or short.
Drive System Maintenance Checking the Seat Belt Service Interval: Before each use or daily Inspect the seat belt for wear, cuts, and proper operation of the retractor and buckle. Replace the seat belt if it is damaged. Checking the Roll-Bar Knobs Service Interval: Before each use or daily WARNING...
Adjusting the Tracking Checking the Tire Pressure Disengage the blade-control switch (PTO). Service Interval: Every 50 hours/Monthly (whichever comes first) Drive to an open flat area, move the motion-control levers to the N EUTRAL Maintain the air pressure in the rear tires at 90 kPa position.
Checking the Wheel-Hub Important: Make sure that the spring washers are installed correctly as shown in Slotted Nut Figure Install the dust cap (Figure 75). Service Interval: After the first 100 hours Every 500 hours Check and ensure that the torque of the slotted nut is 286 to 352 N∙m (211 to 260 ft-lb).
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Park the machine on a level surface, disengage Using needle-nose pliers, or by hand, hold the blade-control switch (PTO), and engage the the tab and remove the shim (Figure 79). parking brake. Note: Do not discard the shim until the Shut off the engine, remove the key, and wait clutch is functioning properly.
Cooling System Maintenance Cleaning the Engine Screen and Engine-Oil Cooler Service Interval: Before each use or daily g010873 Figure 81 Remove any buildup of grass, dirt, or other debris from the oil cooler and the engine screen (Figure 82). 1. Feeler gauge •...
Cleaning the Checking and Cleaning the Engine-Cooling Fins and Hydraulic-Unit Shrouds Shrouds Service Interval: Before each use or daily Park the machine on a level surface, disengage Service Interval: Every 100 hours/Yearly (whichever the blade-control switch (PTO), and engage the comes first) parking brake.
Brake Maintenance Note: To lengthen the linkage, rotate the clevis 1 turn outward. Tighten the jam nut on the rear linkage (Figure Adjusting the Parking 85). Brake Ensure that the wheel hub moves freely between the caliper brake pads. Service Interval: After the first 100 hours Repeats steps for the right side.
Belt Maintenance Inspecting the Belts Service Interval: Every 50 hours Replace the belt if it is worn. The signs of a worn belt include squealing while the belt is rotating; the blades slipping while cutting grass; and frayed edges, burn marks, and cracks on the belt.
g027730 Figure 88 1. Position the belt cover. 3. Ensure that the tab is under the metal catch. 2. Slide the belt cover under g024145 Figure 89 the side catches. 1. Idler spring 4. Idler pulley Install the sheet-metal guard. Refer to Removing 2.
Rotate and ensure the belt-guide tab hits against the pivot hub (Figure 91). Using the ratchet in the square hole, install the belt around the spring-loaded idler pulley (Figure 91). Seat the spring ends in the anchor grooves. Install the belt covers (Figure 92).
Controls System Maintenance Adjusting the Control-Handle Position There are 2 height positions for the control levers—high and low. Remove the bolts to adjust the height for the operator. Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Raise the rear of the machine up and support it with jack stands (or equivalent support) just high enough to allow the drive wheels to turn freely. Remove the electrical connection from the seat safety switch, located under the bottom cushion of the seat.
Adjusting the Move the motion-control levers to the REVERSE position and while applying slight pressure to Motion-Control the lever, allow the reverse-indicator springs to bring the levers back to neutral. Neutral-Lock Pivot Note: The wheels should stop turning or slightly creep in reverse.
Use cardboard or paper to find hydraulic leaks. • Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system. Hydraulic-Fluid Specifications Hydraulic-Fluid Type: Toro ® HYPR-OIL ™ hydraulic fluid or Mobil ® 1 15W-50.
Mobil 1 15W50 fluid. (Change it more often under dirty or dusty conditions) Every 500 hours—After the initial change—change the hydraulic-system filters and fluid when using Toro ® HYPR-OIL ™ 500 fluid. (Change it more often under dirty or...
Mower Deck Maintenance Blade Safety A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. Trying to g006530 Figure 102 repair a damaged blade may result in discontinued safety certification of the product.
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Checking for Bent Blades Note: The machine must be on a level surface for the following procedure. Raise the mower deck to the highest height-of-cut position. While wearing thickly padded gloves, or other adequate hand protection, slowly rotate the blade into a position that allows you to measure g014974 the distance between the cutting edge and the Figure 105...
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Removing the Blades Note: If the blade stays in a horizontal position, the blade is balanced and can be used. Replace the blades if they hit a solid object, or if the Note: If the blade is not balanced, file some blade is out of balance or bent.
g298850 Figure 111 1. Top spindle nut 3. Blade bolt g027343 Figure 112 2. Flat of the spindle shaft 1. Deck-lift pedal 3. Transport lock 2. Height-of-cut pin Apply copper-based lubricant or grease to the threads of the blade bolt as needed to prevent seizing.
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g009196 Figure 113 1. 7.6 cm (3 inch) at position 3. Measure here from the A is correct blade tip to the hard surface 4. Measure at position A and 2. 8.3 cm (3-1/4 inch) at position B is correct B on both sides g027344 Figure 114...
Note: In most conditions, the back blade tip should be adjusted 6.4 mm (1/4 inch) higher than the front. Torque the 2 bolts to 37 to 45 N∙m (27 to 33 ft-lb). On both sides of the deck, measure from the level surface to the back tip of the blade (postion B) as shown in Figure...
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g009038 g024146 Figure 118 Figure 119 Side-Discharge Machines Rear-Discharge Machines 1. Clutch pulley 5. Square hole in the idler 5. Belt guide 1. Clutch pulley arm for the ratchet 2. Mower belt 6. Spring-loaded idler pulley 2. Mower belt 6. Idler grease fitting 3.
g015594 Figure 121 1. Bolt 5. Spring installed 2. Spacer 6. Grass deflector 3. Locknut 7. J-hook end of spring 4. Spring Place the spacer and the spring onto grass g024670 Figure 120 deflector. 1. Right stabilizer Place 1 J-hook end of the spring behind the 2.
Cleaning Cleaning under the Mower Deck Service Interval: Before each use or daily Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Storage Prepare the machine for storage when non-use occurs over 30 days. Prepare the machine for storage as follows: Storage Safety Add a petroleum-based stabilizer/conditioner to fuel in the • Shut off the engine, remove the key, wait for all tank.
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade-control switch is engaged. 1. Disengage the blade-control switch. 2. The parking brake is disengaged. 2. Engage the parking brake. 3. The motion-control levers are not in 3.
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Problem Possible Cause Corrective Action The machine pulls to the left or right (with 1. The tracking needs adjustment 1. Adjust the tracking. the motion-control levers fully forward). 2. The tire pressure in the drive tires is 2. Adjust the tire pressure in the drive not correct.