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Siemens RUGGEDCOM WIN7035 Installation Manual
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RUGGEDCOM WIN7035
Installation Guide
01/2018
RC1185-EN-01
Preface
Introduction
Installing the Base Station
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5

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Table of Contents
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Summary of Contents for Siemens RUGGEDCOM WIN7035

  • Page 1 Preface Introduction Installing the Base Station RUGGEDCOM WIN7035 Technical Specifications Dimension Drawings Certification Installation Guide 01/2018 RC1185-EN-01...
  • Page 2 Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3: Table Of Contents

    RUGGEDCOM WIN7035   Installation Guide Table of Contents Table of Contents Preface ......................Alerts ..............................v Related Documents ..........................vi Training .............................. vi Customer Support ..........................vi Chapter 1 Introduction ..................... 1.1  Feature Highlights ........................2 1.2    Description ........................... 3 Chapter 2 Installing the Base Station ................
  • Page 4   RUGGEDCOM WIN7035 Table of Contents Installation Guide 2.10.4  Applying Self-Amalgamating Tape ................... 25 2.11  Connecting to the Base Station ....................26 2.12  Configuring the Base Station ..................... 27 Chapter 3 Technical Specifications .................. 3.1  Power Supply Specifications ......................29 3.2  Radio and Modem Specifications ....................29 3.3  Operating Environment .......................
  • Page 5: Preface

    Preface Preface This guide describes the RUGGEDCOM WIN7035 base station. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the base station.
  • Page 6: Related Documents

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 7: Customer Support

    RUGGEDCOM WIN7035   Installation Guide Preface • Ask questions or share knowledge with fellow Siemens customers and the support community Customer Support...
  • Page 8   RUGGEDCOM WIN7035 Preface Installation Guide viii Customer Support...
  • Page 9: Introduction

    Introduction Introduction The RUGGEDCOM WIN7035 base station is a member of the RUGGEDCOM family, a line of mobile WiMAX broadband wireless access systems based on the IEEE 802.16e mobile WiMAX standard. These systems are designed for robustness and simplicity, offering feature-rich services with low deployment and operation costs, for unmatched operator competitiveness and fast return on investment.
  • Page 10: Feature Highlights

    Installation Guide • Flexible Deployment The RUGGEDCOM WIN7035 is a full outdoor base station, designed for easy installation and mounting on poles, street lamps, towers or walls. The WIN7035 can be equipped with copper or fiber network interfaces for flexible integration into the operator's backbone.
  • Page 11: Description

    • ATEX Zone 2 Section 1.2 Description The RUGGEDCOM WIN7035 features various types of ports for connecting antennas and data adapters, and for interfacing with the device. Figure 1: RUGGEDCOM WIN7035 Communication Ports for PEC Model 1. ANT1 Port    2. GPS Port    3. DC/ETH Port    4. RS232 Serial Console Port    5. ANT2 Port Figure 2: RUGGEDCOM WIN7035 Communication Ports for SFA and SFD Models...
  • Page 12 Chapter 1 RUGGEDCOM WIN7035 Introduction Installation Guide ANT1 and ANT2 Ports N-type female ports for connecting RF (Radio Frequency) antennas. Use only RG-6 or RG-9 coaxial cables. GPS Port A TNC female port for connecting the GPS antenna. DC/ETH Ports A Power-over-Ethernet (PoE) port for supplying power to the base station and connecting it to the network.
  • Page 13: Installing The Base Station

    WARNING! Safety hazard – risk of serious personal injury and/or damage to equipment. Installing the RUGGEDCOM WIN7035 can pose a serious safety hazard. Be sure to take precautions to avoid the following: • Exposure to high voltage lines during installation •...
  • Page 14: General Procedure

    Chapter 2 RUGGEDCOM WIN7035 Installing the Base Station Installation Guide IMPORTANT! Install equipment in accordance with the electrical code relevant to the country of installation, such as: • the National Electrical Code (NEC), ANSI/NFPA 70 • the Canadian Electrical Code (CEC), Part 1, CSA C22.1 •...
  • Page 15: Unpacking The Base Station

    Visually inspect each item in the package for any physical damage. Verify all items are included. IMPORTANT! If any item is missing or damaged, contact Siemens for assistance. Section 2.3 Required Tools and Materials The following tools and materials are required to install the RUGGEDCOM WIN7035: Unpacking the Base Station...
  • Page 16: Site Preparation And Precautions

    Chapter 2 RUGGEDCOM WIN7035 Installing the Base Station Installation Guide Kits Greases • Class I, Division 2 Kit (P/N MKIT0109) – For hazardous • Marine grease (for marine applications only) locations only Tapes Tools • POE cold shrink (maximum 49.2 mm or 1.9 in inner •...
  • Page 17: Installing The Base Station In Hazardous Locations

    Installing the Base Station in Hazardous Locations The RUGGEDCOM WIN7035 is designed to comply with the safety standards for Class I, Division 2, Zone 2 hazardous locations where concentrations of flammable gases, vapors or liquids may be present, as opposed to normal operating environments.
  • Page 18: Mounting The Base Station

    For further details of the device's compliance with Class I, Division 2, Zone 2 standards, refer to Section 5.1, “Approvals”. Sample Hazardous Location Label The following is an example of the RUGGEDCOM WIN7035 hazardous location label: P/N: WiN70XX-Y-ZZZ WARNING - EXPLOSION HAZARD E113176...
  • Page 19: Mounting The Base Station To A Wall Or Tower

    RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Section 2.6.1 Mounting the Base Station to a Wall or Tower Mount the base station to any wall or tower capable of supporting its weight. An outer wall on a roof or other high location to avoid interference from other buildings or trees is preferred.
  • Page 20: Mounting The Base Station To A Pole

    Chapter 2 RUGGEDCOM WIN7035 Installing the Base Station Installation Guide Section 2.6.2 Mounting the Base Station to a Pole The base station can be attached to any pole (or pipe) with a 44.45 to 254 mm (1.75 to 10 in) diameter.
  • Page 21: Installing Antennas

    RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Figure 6: Base Station and Mounting Bracket Assembly 1. Base Station    2. Mounting Bracket    3. Eye Bolt    4. Top Plate    5. Flat Washer    6. Spring Washer    7. Screw Temporarily remove the eye bolts. Secure the top plate to the mounting bracket using the screws, spring washers and flat washers removed previously.
  • Page 22: Installing The Gps Antenna

    Section 2.7.2, “Installing an RF Antenna” Section 2.7.1 Installing the GPS Antenna The RUGGEDCOM WIN7035 base station is shipped with an omni-directional GPS antenna that is mounted to the top of the chassis. CAUTION! Interference hazard – risk of frequency disruption. The cable used to connect the GPS antenna to the base station must not exceed 22 m (72 ft) in length, otherwise it may act as an antenna itself and generate interference.
  • Page 23: Installing An Rf Antenna

    Installing the Base Station Section 2.7.2 Installing an RF Antenna The RUGGEDCOM WIN7035 base station supports two (primary and secondary) external omni-directional or directional Radio Frequency (RF) antennas. WARNING! Radiation hazard – risk of Radio Frequency (RF) exposure. This base station is compliant with the requirements set forth in CFR 47, section 1.1307, addressing Radio Frequency (RF) exposure from...
  • Page 24: Grounding The Base Station

    Chapter 2 RUGGEDCOM WIN7035 Installing the Base Station Installation Guide Using the supplied CAT-5 cables, connect the lightning protector to the base station. • For the primary antenna, connect to the ANT1 port • For the secondary antenna, connect to the ANT2 port Make sure the cable connector is torqued to 1.35 N·m (11.9 lbf-in) at the base station end.
  • Page 25 RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Figure 10: Typical Centralized DC Power System, Plant and Distribution DC Power System Grounded at the Equipment Location 1. Charge Bus    2. Batteries    3. Discharge Bus    4. Primary Distribution    5. Secondary Distribution    6. DC Powered Equipment    7. Charge/ Rectifier    8. Battery Bank #1    9. Battery Bank #2    10. Primary Powerboard    11. Secondary Powerboard    12. Equipment Grounding Conductor   ...
  • Page 26: Connecting Power And Data

    Section 2.9 Connecting Power and Data This section describes how to supply power to the base station and connect it to the network. The RUGGEDCOM WIN7035 can be ordered with one of the following power connection options: • PEC • SFA •...
  • Page 27: Connecting A Pec Type Base Station

    DC/ETH port on the supplied power system. Figure 12: PEC Wiring Scheme 1. RUGGEDCOM WIN7035    2. PoE Cable    3. DC Power System    4. AC Power Cable    5. AC Power Supply (100 to 240 VAC)    6. CAT5 Ethernet Cable    7. Switch or Router Tighten the base station end of the PoE cable to 4 N·m (35.4 lbf-in).
  • Page 28: Connecting An Sfd Type Base Station

    Installation Guide Figure 13: SFA Wiring Scheme 1. RUGGEDCOM WIN7035    2. PoE Cable    3. DC Power System    4. AC Power Cable    5. AC Power Supply (100 to 240 VAC)    6. Fiber Optic Ethernet Cable    7. Switch/Router Tighten the base station end of the PoE cable to 4 N·m (35.4 lbf-in).
  • Page 29 RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Figure 14: +48 V Wiring Configuration 1. Ground Wire (Connects to Connector Chassis)    2. -48 V    3. + 48 V (Hot)    4. Connector    5. 48 V Battery/Power Supply Figure 15: -48 V Wiring Configuration 1. 48 V Battery/Power Supply    2. -48 V (Hot)    3. + 48 V    4. Ground Wire (Connects to Connector Chassis)    5. Connector Connect a fiber optic Ethernet cable between the F/O port on the base station and a 1000Base-LX fiber optic port on a switch or router.
  • Page 30: Installing The Hazardous Location Kit

    An approved surge suppression unit is required when the base station is installed in a hazardous location. The RUGGEDCOM WIN7035 is certified for installation in Class I, Division 2 Groups A, B, C and D hazardous locations when installed using the Class I, Division 2 kit (P/N MKIT0109). The Class I, Division 2 kit contains the following items: •...
  • Page 31: Weatherproofing The Base Station

    RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Figure 17: Connecting the Base Station in a Hazardous Location 1. Ethernet Switch    2. CAT-5e Cable    3. RUGGEDCOM WIN1212 Surge Suppression Unit    4. Base Station    5. DC Power Cable    6. Power Supply Unit Connect the RUGGEDCOM WIN1212 surge suppression unit to the DC/ETH port on the base station.
  • Page 32: Securing The Sealing Screw

    Most outdoor base station, antenna and cable problems are caused by coaxial cable connections loosened by vibration, allowing moisture to penetrate the connector interface. Siemens strongly recommends weatherproofing all outdoor cable connections to prevent the ingress of water and help secure connections.
  • Page 33: Applying Cold Shrink Tubing

    RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Spray the cable end and connector with SCC3 conformal coating and allow them to dry fully (approximately 3 to 5 minutes depending on the ambient temperature). Apply cold shrink or self-amalgamating tape to the connector end. For information about how to apply these types of seals, refer to Section 2.10.3, “Applying Cold Shrink Tubing”...
  • Page 34: Connecting To The Base Station

    Reserved (Do Not Connect) For information about how to connect to the device via the serial console port, refer to the RUGGEDCOM WIN CLI User Guide for the RUGGEDCOM WIN7035. Accessing the Web Interface The access the Web interface for RUGGEDCOM WIN, do the following: Connect a PC to the switch/router that is on the same network as the base station.
  • Page 35: Configuring The Base Station

    RUGGEDCOM WIN7035 Chapter 2 Installation Guide Installing the Base Station Section 2.12 Configuring the Base Station Once the base station is installed and connected to the network, it must be configured. The RUGGEDCOM WIN7035 features a Web-based User Interface (UI) for all configuration management. For more information about configuring the base station, refer to the RUGGEDCOM WIN Base Station User Guide associated with the installed software release.
  • Page 36 Chapter 2 RUGGEDCOM WIN7035 Installing the Base Station Installation Guide Configuring the Base Station...
  • Page 37: Technical Specifications

    RUGGEDCOM WIN7035 Chapter 3 Installation Guide Technical Specifications Technical Specifications This section provides important technical specifications related to the device. CONTENTS • Section 3.1, “Power Supply Specifications” • Section 3.2, “Radio and Modem Specifications” • Section 3.3, “Operating Environment” • Section 3.4, “Mechanical Specifications”...
  • Page 38: Operating Environment

    -60 to 100 dBm Dynamic Range (Transmitter) 21 to 36 dBm Section 3.3 Operating Environment The RUGGEDCOM WIN7035 can operate under the following environmental conditions: Ambient Operating -40 to 65 °C (-40 to 149 °F) Temperature Ambient Relative Humidity 5% to 95% Ambient Storage Temperature -40 to 65 °C (-40 to 149 °F)
  • Page 39: Dimension Drawings

    RUGGEDCOM WIN7035 Chapter 4 Installation Guide Dimension Drawings Dimension Drawings NOTE All dimensions are in millimeters, unless otherwise stated. 240.0 102.0 270.0 Figure 20: RUGGEDCOM WIN7035 Dimensions without Mounting Bracket...
  • Page 40 Chapter 4 RUGGEDCOM WIN7035 Dimension Drawings Installation Guide 290.0 43.0 270.0 73.0 195.8 223.0 Figure 21: RUGGEDCOM WIN7035 Dimensions with Mounting Bracket...
  • Page 41: Certification

    RUGGEDCOM WIN7035 Chapter 5 Installation Guide Certification Certification The RUGGEDCOM WIN7035 base station has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. CONTENTS • Section 5.1, “Approvals” • Section 5.2, “EMC and Environmental Type Tests”...
  • Page 42: Csa

    UL 60950-22) Section 5.1.3 European Union (EU) This device is declared by Siemens Canada Ltd to comply with essential requirements and other relevant provisions of the following EU directives: • EN 55022 Information Technology Equipment – Radio disturbance characteristics – Limits and methods of measurement •...
  • Page 43: Tüv Rheinland

    Transmission System Base Stations, Ancillary Equipment and Services The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd. For contact information, refer to “Contacting Siemens”.
  • Page 44: Fcc

    Department of Defense Test Method Standard for Environmental Engineering Considerations and Laboratory Tests – Method 509.4 (Salt Fog) Section 5.2 EMC and Environmental Type Tests The RUGGEDCOM WIN7035 has passed the following Electromagnetic Compatibility (EMC) and environmental tests. EMC Type Test for IEC 61850-3 Standard...
  • Page 45 RUGGEDCOM WIN7035 Chapter 5 Installation Guide Certification Standard Method Description Test Levels IEC 60068-2-1 IEC 61850-3 (5.2) Low Temperature (Storage) -40 °C (-40 °F), 16 Hour Dwell IEC 60068-2-2 IEC 61850-3 (5.2) High Temperature (Storage) -65 °C (-149 °F), 16 Hour Dwell IEC 60068-2-30 IEEE 61850-3 (5.2)
  • Page 46 Chapter 5 RUGGEDCOM WIN7035 Certification Installation Guide Standard Method Description Test Levels IEC 61000-4-12 IEEE 1613 (7.3.1) Oscillatory SWC 2.5 kV IEEE C37.90.1 IEC 61000-4-4 IEEE 1613 (7.3.2) Fast Transient SWC 4 kV IEEE C37.90.1 IEC 61000-4-3 IEEE 1613 (8)

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