hit counter script
LG 86UR80 0PSB Series Service Manual
  1. Manuals
  2. Brands
  3. LG Manuals
  4. LED TV
  5. 86UR80 0PSB Series
  6. Service manual

LG 86UR80 0PSB Series Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

LED TV
SERVICE MANUAL
CHASSIS : UB32A
MODEL : 86UR80*0PSB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71988260 (2302-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
Copyright © 2022 LG Electronics Inc. All rights reserved. Only training and service purposes.

Advertisement

Table of Contents
loading

Related Manuals for LG 86UR80 0PSB Series

Summary of Contents for LG 86UR80 0PSB Series

  • Page 1 Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
  • Page 2 SPECIFICATION ..................6 SOFTWARE UPDATE ................10 BLOCK DIAGRAM ................. 12 EXPLODED VIEW .................. 13 ASSEMBLY / DISASSEMBLY GUIDE ........... 15 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 3: Safety Precautions

    When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 4: Servicing Precautions

    - 4 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 6: Specification

    * Some models do not support HDMI4 USB Input My Media(Movie/Photo/Music List) or SVC SPDIF out Optical Audio out Ethernet Connect AV Input CVBS, Audio L/R Only for INDIA - 6 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 7 107.89 23.98 1188 7680*4320 1188 7680*4320 1188 7680*4320 131.87 29.97 1188 8K Model Only. 7680*4320 1188 7680*4320 2376 7680*4320 263.74 59.94 2376 7680*4320 2376 - 7 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 8 UHD DeepColor is On (UHD, 8K 120Hz models only), 2560*1440 182.99 119.99 497.7 Support only when UHD Deep- Color is On - 8 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 9 (6) After finishing the update, it will show a pop-up below the picture. (7) Click “Yes” : Tv will be turn off and on itself - 9 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 10 “The latest version of the SW is available for your TV. Do you want to update now” (3) [Yes] : update starts. [No] : Close the pop-up, check out later - 10 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 11: Block Diagram

    BLOCK DIAGRAM - 11 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 12: Exploded View

    It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 12 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 13: Wiring Diagram

    WIRING DIAGRAM Power Board Main Board T-con Board SPEAKER SPEAKER WIFI - 13 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 14 Cover Bottom+ Holder Back Cover Assembly = Module (Holder) + Back Cover (Curling) 283mm 283mm 255mm 255mm 255mm 255mm Screw 19EA Holder 6EA [ 86UP80 ] - 14 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 15 (5) Two people grasp Back Cover and remove Back Cover. - Grasp position : 600~800mm (6) Back Cover handling is refer to 'Back cover handling guide'. 600~800mm 600~800mm <Step2> <Step1> - 15 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 16 (1) Lift both sides of IR Assy engaged with guide rib of Rear Bottom Cover. (2) Slide IR Assy out in the direction of the arrow shown in the picture. - 16 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 17 → 2 People Grasp : Long side shoulder width 600~800mm → 2 people set up : 4-corner Handling ▪ Two people handling Guide (NG) - 17 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 18: Assembly Guide

    UDM should be guide when attaching sheet (2) Assemble/Fix the SUPPORTER + MODULE Description Q’ty EAJ656877** LCD, Module MEV677000** Insulator MAZ674550** Stand Supporter FAB30016103 Screw - 18 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 19 Speaker, Assembly EAB658162** Speaker, Assembly (4) Assemble/Fix the POWER / MAIN PCB + MODULE. Description Q’ty EAY658955** Power Supply Assy EBT666034** Chassis Assy FAB32418704 Screw - 19 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 20 Pull the SPK harness to the right and attach the tape. Attaching Gasket through B/BRACKET HOLE Description Q’ty RAB33632803 Tape RAB33632804 Tape MDS64952652 GASKET - 20 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 21 When assemble the rear cover, cover from upper side or cover horizontally Description Q’ty ACQ302143** Cover Assy Rear Top FAB31843211 Screw FAB31639801 Screw FAB32838809 Screw - 21 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 22 (11) Fix the POWER CORD + BACK COVER with SCREW. (12) Attach the TAPE. Check the direction Insert to the POWER PCB Description Q’ty EBT* Power Cord Assy FAB31843211 Screw RAB34969902 Tape - 22 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 23 - Push slope direction of Back cover for preventing faulty appearance (2) Confirm Latch Assemble part (If Latch is not assemble, Gap and lifting are made.) Gap between B/C and Module Direction of PUSH - 23 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 24 2. Disassemble of Guide panel screw * Disassemble the Screws. (Up 9 EA / L 4 EA / R 4 EA) - 24 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 25 * Fix the S-PCB to Panel(use the tape). 5. Disassemble of down Hooks * Disassemble Hooks with flat stick. 6. Disassemble of Up / Right /Left side Hooks - 25 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 26 7. Panel and Guide Panel disassembly (Use adsorber) 8. Removal of Sheet and DP Sheet Down * Sheet 1 EA, DP 1 EA 9. Removal of DPS(42 EA) - 26 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 27 * Be careful not to damage the reflector sheet 11. Removal of Wire and LED Array * Disconnect the wire CNT first and remove the LED array from both ends. - 27 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 28 * Assemble the reflector sheet bellow the lens with your fingers. * In the case of corner and center, place the side marked UP on top. - 28 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 29 * There is chamfer in the lower left corner of the DP. 5. Assemble the Panel and Guide Panel. (use adsorber.) * Assemble the upper left/right first and assemble the bottom left/right. - 29 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 30 8. Assemble the case top screws. * Bottom side screws 11 EA * When the left and right ends, hold case top by hand. - 30 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 31 - Guide Panel Screws(Up 9 EA / L 4 EA / R 4 EA) Cover Shield Screws(Left 4 EA / Center 1 EA / Right 4 EA). - 31 - Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.

  • Page 32: Troubleshooting Guide

    TROUBLE SHOOTING GUIDE Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 33 E. Noise Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 34 ☞A4 & A2 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 35 ☞A9 Check various Check and No Video/ Normal voltages of Power replace No audio voltage? Board (12V…) MAIN B/D Replace Power Board and repair parts Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 36 1. Reconnection 2. Install Booster S/W Upgrade Contact with signal distributor Normal or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 37 Replace Main/T-con B/D error cable normal Request repair for external device/cable Check external External HDMI device and device/Cable Replace Main/T-con B/D error cable normal Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 38 Replace (Check normal operation of HDMI/ Screen Main /T-con External Input, Component, normal? RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

  • Page 39: Power Error

    Measure voltage of each output of Power B/D Normal? Normal Replace Main B/D voltage? Normal Close Check Power ST-BY 7.8V voltage? ☞A9 Replace Power B/D Replace Power Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 40 Normal Replace Main B/D Check Power B/D voltage? voltage ※ Caution Check and fix exterior Replace Power B/D of Power B/D Part Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 41 Wireless model only Process/SVC F0~F9, FA~FZ Process/SVC Records (in-stop, Power Only etc) Normal Case - N/A Records Initial value Initial value not recorded yet Normal Case Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 42 Screen normal of Power Board voltage Speaker off Cancel OFF Replace Power Board and repair parts Check Speaker Replace MAIN Board Disconnection disconnection Replace Speaker Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 43 (In case of Connect and check External Input Normal other external signal error) audio? device Check and fix external device Check and fix external device Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

  • Page 44: Function Error

    Replace Main B/D (Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 45 Down load the Firmware * If you conduct the loop at 3times, change the MR23. * INSTART MENU  14.RF Remote control Test  3. Firmware download Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 46 Main B/D INSTART menu is “NG”? ☞A15 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value Close is “NG”? Change the Wifi assy Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 47 Recognition error - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in Recognition external device/cable accordance error with technical information Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 48 Cable Make the Connect network function ‘on’ Close Close Change Voice Cable Connection Recognition Change Main B/D Is OK? Ass’y Close Re-connect Close Cable Close Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 49 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 50 Revised date 17/17 Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace remote control damage Stand Replace stand dent Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 51 Exchange Module (1) ~ (3) A-6/11 ~ 8/11 Module Exchange T-Con (1) ~ (2) A-9/11 ~ 10/11 Exchange Power Board(PSU) A-11/11 Continue to the next page Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 52 How to use the Service remote control A16-A18 Check items after Main B/D replacement E. Etc Adjustment Test pattern - ADJ Key F. WIFI/RF How to check WIFI/RF Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 53 Content Check Back Light On with naked eye date If the Black light LED assemble is ‘OK’, you can see the lights on each points. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 54 2. Enter into White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 55  All settings  Programmes Programme Tuning & settings  Manual Tuning When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 56 Revised Content Version checking method date 1. Checking method for remote control for adjustment Version Press the IN-START with the remote control for adjustment Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 57 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 58 Revised Content connection diagram date As the part connecting to the external input, check the screen condition by signal Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 59 A. Video error_Color error symptom date Revised Content Check Link Cable(CEDS) reconnection condition date Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 60 Screen darkness to disconnection of the FFC cable pin. G color transient due to poor FFC cable CABLE G Color Excessive connection A - 1/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 61 LVDS cable connection problem CABLE Color spread LVDS cable connection problem Due to foreign substance withi nLVDS CABLE Screen stop cable PIN A - 2/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 62 Main IC problem Main Dark picture Dark left-side screen Top/bottom screen part Main Broken picture Picture problem due to tuner Inner side quality problem A - 3/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 63 Screen spread Screen corner appears blurry Main Color Spread Color spread on the screen Main Blurry Screen Blurry picture on the screen A - 4/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 64 Screen picture spread problem Screen problem No problem at the initial stage. Right-side Main During Heat run, right-side picture picture problem problem A - 5/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 65 BLU internal foreign matter inflow MODULE Internal matter 6 block image broken MODULE Image broken MODULE Image broken Screen sync signal broken A - 6/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 66 BLU Vertical spreading on cube screen in no MODULE Vertical smear signal MODULE Over color Screen contour part brightly Over color A - 7/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 67 Center of the screen 1 block dark MODULE Screen darkness MODULE Vertical bar Center Vertical Bar Darkness at the MODULE bottom of the MODULE internal BLU breakage screen A - 8/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 68 T-Con is defective and the picture below T-CON image broken the screen is broken A - 9/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 69 The entire screen is dark and bit noise T-CON Image Broken occurs The entire screen is dark and bit noise T-CON Image Broken occurs A - 10/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 70 Appendix : Exchange Power Board (PSU) #11 Check parts by symptom No Light No Power On A - 11/11 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 71 Established B. Power error _No power symptom date Revised Content Check front Power Indicator date ST-BY condition: On or Off Power ON condition: Turn Off Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 72 - SET St-by : 0V 5. LED voltage Check : P801 1 pin , 4 pin All condition meets, Power Board OK. SK100 (AC input) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 73 POWER OFF MODE checking method date Entry method 1. Press the IN-START button of the remote control for adjustment. 2. Check the entry into adjustment item 3. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

  • Page 74: Checking Method

    1. Press the Setting button on the remote control. 2. Select the Sound function of the Menu. 3. Select the Sound Out. 4. Select TV Speaker. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 75 3. Connect the tester RX1 to the speaker terminal and if you hear the ‘Chik~ Chik~’ SPK_L+FT sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 76 Checking order 1. Check IR cable condition between IR & Main board.(Check picture number① and ②.) 2. Check the standby 3.5V on the terminal. (③) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 77 Checking order to check motion remote/wifi Checking order 1. Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2. Check the 3.5V on the terminal 1 pin. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 78 E. Etc symptom date Revised Content How to use the Service remote control date 1. How to access the remote control 1 page 2 page Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 79 Digital EYE function ON/OFF For some Model, access to the Test Pattern TILT Used for screen tilting change (Access to the old PDP control mode) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 80 Connects to external input 1,2,3 COMP1,2 (Added function) Connects to Component 1,2 HDMI1,2,3,4 Connects to HDMI 1,2,3,4 (Add function) DVI (Add function) Connects to DVI Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 81 - Record the R, G, B (GAIN, Cut) value of the color temperature before main board replacement. After replacing the main board, key in the recorded value. Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 82 You can view 11 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4. Video error (Classification of MODULE or Main-B/D!) Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 83 Standard Repair Process Detail Technical Manual Error Established F. WIFI /RF symptom date Revised Content How to Check Wifi / RF date WiFi / Magic Search 2 page Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 84 If the result comes out ‘NG’ for each part, make sure to check the connector check again between the part and the cable is properly connected. (Check if the cable connection is normal) 1 / 1 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 85 (Some models launched before 2017 may have 5V / 3.5V) 3. If the result comes out ’NG’, replace Power Board ● Note. 1 / 4 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 86 2. Check the output voltage of 20VS and 12VM 3. If the result comes out ’NG, check the voltage of PWR_ON ● Note. 2 / 4 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 87 3. If the result comes out ’NG, replace Main Board. If it comes out ‘OK’, replace Power B/D 4. The normal power supply from MAIN to POWER is 3V or higher ● PWR_ON Note. 3 / 4 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 88 2. If the result comes out ’NG, replace Power B/D. If it comes out ‘OK’, check if Main B/D and Module operate normally. Note. 4 / 4 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
  • Page 89 Connect the T-Con ~ motherboard FFC cable to the Jig A jig for sending test patterns ※ SVC Part P/No : RAD33749101 Parts connecting Cable Appendix. 1 / 1 Copyright © 2023 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

Table of Contents