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Toro Groundsmaster 4010-D Operator's Manual
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Toro Groundsmaster 4010-D Operator's Manual

Toro Groundsmaster 4010-D Operator's Manual

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Original Instructions (EN)
Groundsmaster
4000-D Rotary Mower
Model No. 30603—Serial No. 313000001 and Up
Model No. 30605—Serial No. 313000001 and Up
Form No. 3376-213 Rev C
®
4010-D and
*3376-213* C

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Summary of Contents for Toro Groundsmaster 4010-D

  • Page 1 Form No. 3376-213 Rev C Groundsmaster ® 4010-D and 4000-D Rotary Mower Model No. 30603—Serial No. 313000001 and Up Model No. 30605—Serial No. 313000001 and Up *3376-213* C Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Re-tensioning the Blade Drive Belts ......50 Safe Operating Practices........... 4 Replacing the Blade Drive Belt .........50 Toro Mower Safety ..........6 Hydraulic System Maintenance ........51 Sound Power Level ..........7 Changing the Hydraulic Fluid........51 Sound Pressure Level-Model 30603 ......7 Replacing the Hydraulic Filters .........51...

  • Page 4: Safety

    Safety Tie back long hair. Do not wear jewelry. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to This machine meets or exceeds CEN standard EN be used and remove all objects which may be thrown by 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 the machine.
  • Page 5 • – Never mow across the face of the slope, unless the Use care when loading or unloading the machine into a machine is designed for that purpose. trailer or truck. • • Stay alert for holes in the terrain and other hidden hazards. The operator shall turn on flashing warning lights, if provided, whenever traveling on a public road, except •...

  • Page 6: Toro Mower Safety

    This machine is not designed or equipped for on-road use and is a “slow-moving vehicle”. If you must cross The following list contains safety information specific to Toro or travel on a public road, you should be aware of and...

  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 104 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level-Model 30603 This unit has a sound pressure level at the operator’s ear of 83 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7818 93-7818 1. Warning—read the Operator's Manual for instructions on decal100-5624 torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb).
  • Page 9 decal100-6578 100-6578 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields decal104-3578 and guards in place; stay away from moving parts. 104-3578 1. Height of cut adjustment decal117-2754 117–2754 1. Warning—read the Operator's Manual. 2.
  • Page 10 decal117-2766 117–2766 (Affix over part no. 117–2754 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1.
  • Page 11 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries decal121-3884 8.
  • Page 12 decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. decal120-6604 120-6604 1. Thrown object hazard—keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand, mower decal106-6755 blade—stay away from moving parts, keep all guards and 106-6755 shields in place.
  • Page 13 decal120-4129 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal decal120-8947 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
  • Page 14 decal121-1599 121–1599 decal114-0846 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow;...
  • Page 15 decal121-1676 121–1676 Groundsmaster 4000 shown 1. Read the Operator’s Manual for maintenance information.

  • Page 16: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning Decal European CE compliance. Media and Additional Parts Description Qty.

  • Page 17: Product Overview

    Tilt Steering Lever Product Overview Press the lever (Figure 3) down to tilt the steering wheel Controls to the desired position. Then release the lever to lock the adjustment. Note: Determine the left and right sides of the machine from the normal operating position. Parking Brake Latch CAUTION A knob on the left side of the console actuates the parking...
  • Page 18 Hi-Lo Speed Control Weight gauge Indicates when the seat is adjusted to the weight of the The switch (Figure 4) allows the speed range to increase for operator (Figure 6). Height adjustment is made by positioning transport of the machine. Cutting decks will not operate the suspension within the range of the green region.
  • Page 19 Using the InfoCenter LCD Display Temperature Control Rotate the temperature control knob to regulate the air The InfoCenter LCD display shows information about your temperature in the cab (Figure machine such as the operating status, various diagnostics and other information about the machine (Figure 9) There is a splash screen and main information screen of the...
  • Page 20 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Denied or not allowed Engine RPM/status—indicates the engine RPM Engine Start Hour meter PTO-indicates the PTO is On Info icon Stop or shutdown Sets the maximum traction speed Engine Fast Key switch...
  • Page 21 Description Sit down or set parking brake Engine Run Refer to the Service Manual or your Authorized Toro Distributor for more information on the Engine Using the Menus Run menu and the information contained there. To access the InfoCenter menu system, press the menu access...
  • Page 22 accessed, scroll down to Protect Settings. Using the right Trans Speed Controls the maximum speed while in transport (high range). button, changing Protect Settings to OFF will allow the ability to view and change the settings in the Protected Menu Smart Power Smart Power prevents without entering the passcode.

  • Page 23: Specifications

    Contact your Authorized Service Dealer or Note: The best time to check the engine oil is when the Distributor or go to www.Toro.com for a list of all approved engine is cool before it has been started for the day. If it has attachments and accessories.
  • Page 24 g020441 Figure 11 1. Expansion tank g020435 Figure 10 3. If the coolant is low, add a 50/50 mixture of water and 1. Dipstick 2. Oil fill cap ethylene glycol anti-freeze. Do not use water only or alcohol/methanol base coolants. 4.
  • Page 25 portion should be low or ultra low sulfur. Observe the DANGER following precautions: In certain conditions during fueling, static • The biodiesel portion of the fuel must meet specification electricity can be released causing a spark which ASTM D6751 or EN14214. can ignite the fuel vapors.
  • Page 26 18.9 liter (5 gallon) pails or 208 liter (55 gallon) drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, other fluids g020442 may be used provided they meet all the following material Figure 13 properties and industry specifications.
  • Page 27 Also, the Automatic Traction Assist will not work properly with improper tire pressure. Do not under-inflate. Replace worn or damaged tires g011487 with genuine Toro tires that are correctly sized for this Figure 15 machine. 1. Check plug 2. Fill plug...
  • Page 28 height-of-cut on the front cutting unit, position the castor wheel axles in the upper or lower holes of the castor forks, add or remove an equal number of spacers from the castor forks, and secure the rear chain to the desired hole. 1.
  • Page 29 Side Cutting Units spacers onto the spindle shaft. Install the tensioning cap to secure the assembly. To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor 4. Remove the hairpin cotter and clevis pins from the forks, position the castor wheel axles in the high or low castor pivot arms (Figure...
  • Page 30 g008867 Figure 27 g011549 2. Remove the flange-head bolts and nuts from each skid Figure 25 (Figure 27). 1. Damper link 3. Move each skid to the desired position and secure them with the flange-head bolts and nuts. Note: Only use the top or center sets of holes to adjust the skids.
  • Page 31 Correcting Mismatch Between Cutting Units Due to differences in grass conditions and the counterbalance setting of the traction unit, it is advised that a sample area of grass be cut and the appearance checked before formal cutting is started. 1. Set all cutting units to the desired height of cut; refer to Adjusting the Height of Cut.

  • Page 32: Adjusting The Mirrors

    cutting edge on inside edge of side cutting unit to corresponding outside edge of front cutting unit and compare. The side cutting unit measurement should be within 3 mm (1/8 inch) of the front cutting unit. Note: All three cutting units castor wheels should remain on the ground with counterbalance applied.

  • Page 33: Smart Power

    Note: This feature may also be used in conjunction with With Toro Smart Power™, the operator does not have cruise control. to listen to the engine speed in heavy conditions. Smart...

  • Page 34: Using The Rollover Protection System (Rops)

    The machine has interlock switches in the electrical system. WARNING These switches are designed to stop traction when the There is no rollover protection when the roll bar is operator gets off of the seat when the traction pedal is in the down position.

  • Page 35: Pushing Or Towing The Machine

    Torque to 70 N-m (52 ft-lb) to close the valve. brakes. With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance.

  • Page 36: Operating Tips

    After Operating To ensure optimum performance, clean the underside of the mower housing after each use. If residue is allowed to build up in the mower housing, cutting performance will decrease. Cutting Unit Pitch A blade pitch of 8 to 11 mm (5/16 to 7/16 inch) is recommended.

  • Page 37: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts. • Check the alternator belt tension. After the first 10 hours •...

  • Page 38: Service Interval Chart

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Service Interval Chart decal121-1676 Figure 35...

  • Page 39: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 40 g017810 g017810 Figure 40 g011557 Front Lift Assemblies Figure 43 • Lift arm cylinder bushings (2 each) (Figure • Lift arm ball joints (2) (Figure Side Lift Assemblies • Main lift arm bushings (6) (Figure 44 Figure • Bell crank pivot bushings (2) (Figure •...

  • Page 41: Engine Maintenance

    Engine Maintenance Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. • Service the air cleaner filter only when the service indicator requires it or every 400 hours (more frequently in extremely dusty or dirty conditions).

  • Page 42: Servicing The Engine Oil And Filter

    Servicing the Engine Oil and Filter Service Interval: Every 250 hours Change the oil and filter every 250 hours. 1. Remove the drain plug (Figure 51) and let the oil flow into a drain pan. When all the oil is drained, install the drain plug.

  • Page 43: Fuel System Maintenance

    Fuel System 2. Loosen the drain plug on the bottom of the filter canister. Maintenance Servicing the Fuel System DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.

  • Page 44: Electrical System Maintenance

    Grafo 112X • When removing or installing the battery, (skin-over) grease (Toro Part No. 505-47) or petroleum jelly do not allow the battery terminals to touch to prevent corrosion.
  • Page 45 The cab fuses (Figure 59 & Figure 60) are located in the fuse box in the cab headliner (Cab model only). g020440 Figure 56 1. Power center cover 2. Allen head screws (2) g009239 Figure 59 1. Cab fuse box 2.

  • Page 46: Drive System Maintenance

    Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted for g008862 operator comfort. Figure 62 1. Loosen the two nuts and bolts securing the left side of 1. Check/drain plug the traction pedal to the bracket (Figure 61).

  • Page 47: Changing The Rear Axle Lubricant

    Changing the Rear Axle Lubricant Service Interval: After the first 200 hours Every 800 hours Change the oil initially after the first 200 hours of operation and every 800 hours of operation thereafter. 1. Position the machine on a level surface. 2.

  • Page 48: Cooling System Maintenance

    Brake Maintenance Cooling System Maintenance Adjusting the Service Brakes Servicing the Engine Cooling System Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake Remove debris from the oil radiator/oil cooler daily.

  • Page 49: Belt Maintenance

    Belt Maintenance Servicing the Alternator Belt Service Interval: After the first 10 hours Every 100 hours Check the condition and tension of the belt (Figure 69) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb) is applied on the belt midway between the pulleys.

  • Page 50: Re-Tensioning The Blade Drive Belts

    decrease the compressor belt tension and tighten the 1. Lower the cutting unit to the shop floor. Remove the bolt. Check the deflection of the belt again to ensure belt covers from the top of the cutting unit and set the that the tension is correct.

  • Page 51: Hydraulic System Maintenance

    Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Fluid Use Toro replacement filters (Part No. 94-2621 for the left Service Interval: Every 800 hours side of the machine and 75-1310 for the right side of the machine).

  • Page 52: Checking The Hydraulic Lines And Hoses

    Adjusting the Counterbalance Pressure The counterbalance test port (Figure 75) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 75) clockwise to increase the pressure or counterclockwise to decrease the pressure and tighten the...

  • Page 53: Mower Maintenance

    Cutting unit pitch is the difference in height-of-cut from the 2. Remove the hairpin cotter and clevis pin securing the front of the blade plane to the back of the blade plane. Toro deck transport latch to the latch plate. Pivot latch recommends a blade pitch of 8 to 11 mm (5/16 to 7/16 inch).

  • Page 54: Servicing The Castor Arm Bushings

    1. Remove the tensioning cap from the spindle shaft and slide the spindle out of the castor arm (Figure 78). Reposition the shims, as required, to raise or lower the castor wheel until the cutting unit has the correct pitch. g004737 Figure 79 1.

  • Page 55: Blade Maintenance

    The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to be sure of safety and optimum performance. Never use replacement blades made by other manufacturers because they could be dangerous.

  • Page 56: Inspecting And Sharpening The Cutter Blade(S)

    g004741 Figure 83 1. Blade bolt 2. Anti-scalp cup Inspecting and Sharpening the Cutter Blade(s) DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death.

  • Page 57: Correcting Cutting Unit Mismatch

    blade because it is bent. Make sure to measure all of DANGER the blades. If the blade is allowed to wear, a slot will form 6. Compare the measurements of the outer blades with between the sail and flat part of the blade. the center blade.

  • Page 58: Cab Maintenance

    Cleaning the Air Cab Maintenance Conditioning Coil Cleaning the Cab Air Filters Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) Service Interval: Every 250 hours (Replace them if they are torn or excessively dirty.) 1.

  • Page 59: Cleaning The A/C Condenser Screen

    (Figure 88). C. Coat the cable terminals and battery posts with 4. Clean the screen thoroughly with compressed air Grafo 112X skin-over grease (Toro Part No. (Figure 88). 505-47) or petroleum jelly to prevent corrosion. 5. Slide the screen into the channels under the air D.

  • Page 60: Schematics

    Schematics g020462 Hydraulic Schematic (Rev. B)
  • Page 61 Notes:...
  • Page 62 Notes:...
  • Page 63 Notes:...
  • Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 4000-d3060330605

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