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Hitachi P1 VFD Installation And Manual

Hitachi P1 VFD Installation And Manual

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HITACHI P1 VFD Installation
Hitachi WJ200 Mini Manual
Hitachi VFD EtherCAT Parameter Settings
Changing from Single Phase to Three Phase Incoming Power (Hitachi VFD)

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Summary of Contents for Hitachi P1 VFD

  • Page 1 Hitachi HITACHI P1 VFD Installation Hitachi WJ200 Mini Manual Hitachi VFD EtherCAT Parameter Settings Changing from Single Phase to Three Phase Incoming Power (Hitachi VFD)
  • Page 2 HITACHI P1 VFD Installation Here is a manual listing all parameters  https://ebook.hitachi-ies.co.jp/sm-e273/book/#target/page_no=36...
  • Page 3: Tcp Modbus

    VFD Control Type There are 3 different ways a Hitachi VFD may be connected to MachMotion control: Ethercat, TCP Modbus, or Hardwired. Use the following procedure to determine which method your VFD uses. Then in each section of the manual go to that control method for information on how to program or connect it. ...
  • Page 4 (Figure 1 Ethernet Connection to Control PC) Spindle Motor: Connect your spindle motor to the terminals labeled U/T1,V/T2, and W/T3 as shown in Figure 2. If your spindle moves the wrong direction when you turn it on, just swap any three of the (U,V,W) leads.
  • Page 5: Modbus Installation

    (Figure 3 Resistor Connections) Must enable braking resistor bA-61 to value of 2 Programming Changing Parameters on the drive through the front panel Use the F1 key to enter into menu mode. Modbus Installation...
  • Page 6 IP Address IPv4 Default Gateway oL-11 IP Address oL-12 IPv4 Default Gateway (4) IP Address Open the Configurable Parameters To program the VFD you will need to utilize the Parameters.  Follow the next few steps to find the Hitachi parameters.
  • Page 7 Navigate to the Service Page -> Maintenance Page and click on Interface Config While in the Parameters Type "Hitachi" in the search field as shown in Figure 5. This will populate the parameters for the Hitachi P1 VFD as shown below).
  • Page 8 Control Source to Auxiliary and Modbus Control Enabled to Yes. Hitachi VFD EtherCAT Installation: To set up the Hitachi VFD to be commanded by EtherCAT you will need to modify 2 parameters:...
  • Page 9 This can be done automatically via Mach. Go to Configure | Plugins | RapidPath - MachMotion: Select the Other Devices tab, Click on the Hitachi VFD in the dropdown on the left and then select the Device Parameters at the bottom of the page:...
  • Page 10 From here you can click the Load from File button. Navigate to the Plugins/Dependencies/RapidPath/DriveConfig/Hitachi_VFD directory and select the file: Hitachi_Install_EtherCAT_I_O_device.drvprm.
  • Page 11 Follow these steps in this link Mapping Analog Outputs setup the analog output signal in Mach Config Programming To be able to program the Hitachi VFD you will either need to change the parameters physically on the VFD or with the Hitachi ProDrive Next software. ...
  • Page 12 Hitachi Software Downloads - Software requirements: Mini USB Cable connected to the VFD and the computer that will be doing the programming. By default from Hitachi, the AA101 and AA111 parameters are setup correctly: Parameter Description Default Value Desired Value...
  • Page 13 HB103 Number Of Motor Poles  4 Poles 2 to 12 Poles HB104 Motor Base Frequency 60 Hz 1.0 to 590.0 Hz Motor Max Output HB105 60 Hz 1.0 to 590.0 Hz Frequency HB106 Motor Max Output Voltage 220 Volts 1-510 Volts  10% to 200% of drive HB108 Motor Rated Current...
  • Page 14 If your P1 is setup as a Mach spindle (under MachMotion Parameters), click on Configure -> Control at top of the Mach screen. Then select the "Spindle" tab shown in Figure 7. Set your max spindle RPM for each spindle range here.  (Figure 7 Spindle Tab) If your VFD is enabled as an Auxiliary spindle (under MachMotion Parameters), set the Auxiliary Control Max RPM to the max RPM of the motor.
  • Page 15 Calibrate RPM Feedback If your VFD is enabled as a Mach spindle (and there can only be one enabled at a time), follow the procedure below.  You will need to scale your emulated RPM feedback in the Mach software. Calculate your feedback ratio as follows: Max Spindle RPM / 3600 = Feedback Ratio Then while the control is disabled follow the next few steps:...
  • Page 16 (Figure 7 Spindle Tab) Step 2: Enter in the value you calculated in FeedBack Ratio from the calculation you have done for Spindle Gear 1 as shown in Figure 8.
  • Page 17: Troubleshooting

    (Figure 8 Enter Feedback Ratio) Troubleshooting Alarms If you were to get an alarm on the VFD you will receive a message on the computer screen from the Global Message System. In the description of the alarm it will describe the necessary steps to try to resolve the alarm.
  • Page 18: Warranty Information

    Does the VFD run the spindle? The VFD RUN light should be on solid when it is up to speed. If it isn't, the VFD is not programmed correctly.  Does the RPM change when you change the spindle speed on the control? Does the VFD go both directions? If you disconnect the VFD control cable does the control time out with a VFD Disconnected Error? Is the RPM feedback correct? ...
  • Page 19 MachMotion warranty policy is subject to change. Updated information is available at our website: https://machmotion.com/warranty   The MachMotion Team http://www.machmotion.com 14518 County Road 7240, Newburg, MO 65550 (573) 368-7399 • Fax (573) 341-2672...
  • Page 20 Hitachi WJ200 Mini Manual Hitachi WJ200 Alarm Codes:...
  • Page 26 Programming To be able to program the Hitachi VFD you will either need to change the parameters physically on the VFD or with the Hitachi ProDrive Next software.  Hitachi Software Downloads - Software requirements: Mini USB Cable connected to the VFD and the computer that will be doing the programming.
  • Page 27 Parameter Name Definition Default Value Units Change Value Function code Unlock All B037 display Parameters restriction Options for frequency command: Frequency A001 Control = 1, Opt. Source ModBus = 3, Option card = 4, etc.  Run Command Options for run A002 Source command source...
  • Page 28 Sets the PWM carrier (internal switching B083 Carrier frequency frequency), range is 2.0 to 15.0 kHz...
  • Page 29 See attached manufacturers manual for more details.
  • Page 31 Hitachi VFD EtherCAT Parameter Settings To set up the Hitachi VFD to be commanded by EtherCAT you will need to modify 2 parameters: Parameter Description Default Value Desired Value AA101 Main Speed Source_M 1 (Term.[Ai1]) 9 (Option-1) AA111 Run-cmd. Source_M1 0 (Term.[FW]/[RV])
  • Page 32 This can be done automatically via Mach. Go to Configure | Plugins | RapidPath - MachMotion: Select the Other Devices tab, Click on the Hitachi VFD in the dropdown on the left and then select the Device Parameters at the bottom of the page:...
  • Page 33 From here you can click the Load from File button. Navigate to the Plugins/Dependencies/RapidPath/DriveConfig/Hitachi_VFD directory and select the file: Hitachi_Install_EtherCAT_I_O_device.drvprm.
  • Page 34 Once it has loaded the parameter values, those which were updated, will be highlighted in green: Click Write Changes button to save the updates to the drive. You will need to recycle the drive for the change to the fan to take immediate effect.
  • Page 35 Changing from Single Phase to Three Phase Incoming Power (Hitachi VFD) If you are getting an Over-Current Alarm on a Hitachi VFD verify that it is getting three phase power.  ...
  • Page 36 Check Voltage between L1 and L2, L2 and L3, L1 and L3 at the drive. If you are only getting single phase it is likely VFD will need to be resized or you are needing to have it rewired for three phase.  Check incoming voltage into the cabinet L1 and L2, L2 and L3, L1 and L3 to verify that the customer has three phase supplied. ...
  • Page 37 cd-04 is output changing from current to frequency and cc-11 is setting something to normally closed Neither deal with 3 phase from the descriptions.
  • Page 38 Change to Factory settings for cc-11 (Output terminal function selection ) to 00 and for cd-04 ([Ao1] terminal output selection) to da-01...

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Wj200