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Sony BDP-S1200 Service Manual
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Sony BDP-S1200 Service Manual

Blu-ray disc / dvd player
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BDP-S1200/BX120/S3200/
BX320/S4200/S5200/BX520
SERVICE MANUAL
Ver. 1.0 2013.11
System
Laser: Semiconductor laser
Inputs and outputs
( Jack name:
Jack type/Output level/Load impedance)
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
HDMI OUT:
HDMI 19-pin standard connector
LAN (100):
100BASE-TX Terminal
USB:
USB jack Type A (For connecting a USB memory,memory card reader,
digital still camera, and digital video camera)
DC IN::
BDP-S1200/BX120: 12 V DC,600 mA
BDP-S3200/BX320: 12 V DC,650 mA
BDP-S5200/BX520: 12 V DC,750 mA
Wireless (BDP-BX320/S3200/BX520/S5200 ONLY)
Wireless LAN standard:
IEEE 802.11 b/g/n
Frequency range:
2.4 GHz band : Channels 1-11 : US,CND / Channels 1-13 : Other
Modulation:
DSSS and OFDM
This product meets ENERGY STAR® guidelines for energy
effi ciency. ENERGY STAR and the ENERGY STAR mark
are registered U.S. marks. ENERGY STAR is a registered
mark owned by the U.S. government.
(US,CND Model)
9-930-406-11
Photo: BDP-S4200
Remote : RMT-B126A
SPECIFICATIONS
Sony Corporation
Home Entertainment Business Group
RMT-B128P/B127P/ B126A
Latin America Model
Singapore Model
Thailand Model
BDP-S3200/S1200
BDP-BX120/ BX320/ BX520/ S1200/ S3200/ S5200
General
Power requirements:
220 – 240V AC, 50/60Hz (UK,AUS,AEP,RUS)
110 – 240V AC, 50/60Hz (E,MX,IN,PX,SP,TH)
120V AC, 60Hz
Power consumption (when using ACadaptor):
BDP-S1200/BX120: 8.8 W
BDP-S3200/BX320: 9.5 W
BDP-S5200/BX520: 11 W
Dimensions (app rox.):
265 mm × 199 mm × 43 mm
(10 1/2 in. × 7 7/8 in. × 1 3/4 in.)
(width/depth/height)incl. projecting parts
Mass (approx.):
0.9 kg (1 lb 16 oz)
Operating temperature:
5ºC to 35ºC (41ºF to 95ºC)
Operating humidity:
25 % to 80 %
Supplied accessories
• High Speed HDMI cable (1)
(BDP-BX120/BX320/BX520/
S1200:E,MX,IN,SP,TH,AR,AU/S3200:E,MX,SP,TH/
S4200:SP,TH,IN/ S5200:SP,TH)
• Remote commander (remote) (1)
• R03 (size AAA) batteries (2)
• AC adaptor (1)
• AC power cord (mains lead) (1) (Except CND,US)
Specifi cations and design are subject to change without notice.
Blu-ray Disc™ / DVD Player
India Model
Mexican Model
Russian Model
BDP-S1200
PX Model
BDP-S3200
UK Model
AEP Model
BDP-S5200/ S4200/ S1200
Australian/NZ Model
BDP-S5200/ S3200/ S1200
US Model
Canadian Model
(US,CND)
Published by PWB & Design Control Dept.
2013J6900-1
© 2013.10

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Summary of Contents for Sony BDP-S1200

  • Page 1 Mass (approx.): DC IN:: 0.9 kg (1 lb 16 oz) BDP-S1200/BX120: 12 V DC,600 mA Operating temperature: BDP-S3200/BX320: 12 V DC,650 mA 5ºC to 35ºC (41ºF to 95ºC) BDP-S5200/BX520: 12 V DC,750 mA...
  • Page 2 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE Unleaded solder is more viscous (sticky, less prone to flow) than REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY ordinary solder so use caution not to let solder bridges occur such DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU as on IC pins, etc.

  • Page 3: Table Of Contents

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 TABLE OF CONTENTS Section. Title. Page. SERVICE NOTE 1-1. Drive Repairing ..................1-1 1-1-1. Preparation ....................1-1 1-1-2. Checking Flow ~ Drive (BU) section ~ ..........1-1 1-1-3. BU Check Flow [zz] ~................1-2 1-1-4. BU (Optical Block) Repair Guide ............1-2 1-1-5. BU Adjustment Flow [yy] ~ ..............1-3 1-1-7.

  • Page 4: Service Note

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 1 SERVICE NOTE 1-1. TEST DISC Part No. Description Layer J-6090-199-A BLX-104 Single Layer J-6090-200-A BLX-204 Dual Layer J-2501-307-A CD (HLX-A1) J-2501-305-A HLX-513 Single Layer (NTSC) J-2501-306-A HLX-514 Dual Layer (NTSC) J-6090-077-A HLX-506 Single Layer (PAL) J-6090-078-A HLX-507 Dual Layer (PAL) 1-1-1.

  • Page 5: Drive Repairing

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 1-2.DRIVE REPAIRING 1-2-1. Preparation • ESD Measures It is necessary to check the working space ESD condition before starting the Drive Part (BU) repairs The ESD-resistance of BD Laser is weaker than DVD/CD Laser To prevent ESD destruction, please make sure the working space and human ESD.
  • Page 6 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 1-2-4. BU Repair Flow ~ Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement] Remove the defective BU from Loading The following cases need OP Data Write: Assy and also remove BU insulator (4pcs) (1) Replace BU (MB is original)

  • Page 7: Bu Data Decode Jig

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 1-2-6 BU Data Decode Jig • JIG Name : BDPRdec.exe • Release : 2011.8.25 • Version : 3.0.0.0 • Software Contents BDPRdec.exe ; Software SavePath.ini ; Decoded fi le destination setting fi le (initial destination is C:\BuData.txt) TasmanBars.dll ; decode dll Uninst.exe ;...

  • Page 8: Laser Caution Label

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 1-2-7 Loading For Service BDP 8G Loading Assy service parts consists from 2 parts. 1 Holder, Chuck Assy 2 Loading Assy Currently these parts are producing by 2 vendors. Please DO NOT COMBINE 1 and 2 (From different vendor)

  • Page 9: In Case Of Bu Assy Replacement

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 1-2-9 In case of BU assy replacement: 1. OP related data for new assy is controlled by BU factory 2. All of data is recorded into a barcode label 3. The label is put on the assy 4. Service parts will be followed 5.

  • Page 10: Disassembly

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2 UPPER CASE AND TRAY COVER ASSY (Page 2-1) 2-3 FRONT PANEL, 2-4 MB-1301 BOARD AND BD DRIVE FR-1303 boards, (Page 2-2) and Wifi...

  • Page 11: Front Panel, Fr-1303 Board And Wifi Module

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 2-3. FRONT PANEL, FR-1303 BOARD AND Wifi MODULE Wifi Module One screw +BV3(3-CR) Flexible flat cable (WIF-1003) (CNxxx) FR-1303 Board Four hook 1 Flexible flat cable (FIM-1003) (CN701) Front Panel Ono screws +BV3(3-CR) 2-4. MB-1301 BOARD AND BD DRIVE...

  • Page 12: Circuit Board Location

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 2-6. CIRCUIT BOARDS LOCATION MB-1301 board Wifi Module FR-1303 Board...

  • Page 13: Frame Harness

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 3 FRAME HARNESS AND BLOCK DIAGRAMS 3-1. FRAME HARNESS J450 SPDIF CN401 CN380 J201 AC Adaptor HDMI Ethernet FGND FGND COMMON COMMON CN660 CN501 SA_A- SA_A- SA_A+ SA_A+ SA_B- SA_B- SA_B+ SA_B+ THERMO THERMO VC_PD VC_PD 1.5mm NISECON...

  • Page 14: Overall Block Diagram

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 3-2. OVERALL BLOCK DIAGRAM MB-1301 BOARD OVERALL Q602 UNSW3-3V CEC PULL-UP ISOLATING SWITCH CN380 FR-1303 BOARD LAN (100) Wifi MODULE BDP-S3200/BX320 & Q301 BDP-S5200/BX520 ONLY LED DRIVER J201 PS201 DC IN CN201 3-3. POWER BLOCK DIAGRAM MB-1301 BOARD CN401...

  • Page 15: Printed Wiring Boards

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 4 PRINTED WIRING BOARDS 4-1. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS : Uses unleaded solders. : Pattern from the side which enables seeing. (The other layers’ patterns are not indicated) Caution: Pattern face side: Parts on the pattern face side seen from (SIDE B) the pattern face are indicated.

  • Page 16: 1303 Board (Front Right) Printed Wiring Board

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 4-2 . FR-1303 BOARD (FRONT RIGHT) PRINTED WIRING BOARD There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - Ref. No.: FR-1303 board; 20,000 series - : Uses unleaded solder.

  • Page 17: Mb-1301 Board(Main) Printed Wiring Board (Side A)

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 4-3 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE A) There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - - Ref. No.: MB-1301 board; 10,000 series - : Uses unleaded solder.

  • Page 18: Mb-1301 Board (Main) Printed Wiring Board (Side B)

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 4-4 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE B) There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - - Ref. No.: MB-1301 board; 10,000 series - : Uses unleaded solder.

  • Page 19: Service Mode And Error Log List

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 5 SERVICE MODE AND ERROR LOG LIST...
  • Page 20 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 21 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 22 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 23 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 24 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 25 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 26 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 27 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520...
  • Page 28 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-10...
  • Page 29 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-11...
  • Page 30 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-12...
  • Page 31 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-13...
  • Page 32 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-14...
  • Page 33 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-15...
  • Page 34 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-16...
  • Page 35 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-17...
  • Page 36 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 5-18...
  • Page 37 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 History 5-19...

  • Page 38: Troubleshooting

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 6 TROUBLESHOOTING 6.1 Main Flow ........................6-2 6.2 Power (System) Flow ..................... 6-3 6.3 Audio section fl owchart ....................6-4 6.4 Video/HDMI section fl owchart ..................6-5 FR-1303 Board fl owchart ....................6-6 6.6 Remote does not operate ....................6-7 6.7 White LED fl...

  • Page 39: Main Flow

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-1. Main Flowchart Start (and return from each r LED Light up about 10s and Are the all er line r supply pp y turn o automa cally er o (9 3 (9-3 normal ? Check IC212, pin 4 (outpu must 3.3V...

  • Page 40: Power (System) Flow

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-2. Power (System) Flow AC IN Check the output voltages from the power supply block. Replace AC adapter. AC Adapter Output Jack : 12V Check the fuses Have any of the below fuses blown? MB board: PS201 Blown fuses --> Replace the MB board...

  • Page 41: Audio Section Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-3. Audio section fl owchart Audio does not sound right? Video is output properly? To Video section flowchart To Main flowchart Is the drive operating properly? To Drive flowchart Is there AUDIO digital signal (SPDIF) input Replace the MB board...

  • Page 42: Video/Hdmi Section Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-4. Video/HDMI section fl owchart Reproduced Video does not appear right Power Check e i l IC101 (#P217: +3.3V) IC101 (#P226: +1.2V) Is Power Supply supplied at IC407? IC407 (#4: +5V) Is PCONT#1 at IC407 (#1: +3.3V)? Check the writing from IC101 for PCONT#1 or IC101 is NG...

  • Page 43: 1303 Board Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-5. FR-1301 Board fl owchart Key3 does not operate Does FFC disconnected Does symptom improve when replace Replace MB board Is there voltage of about 3.3V at pin from CN701 or broken Does harness disconnected FR-1303 board? from Replace MB board...

  • Page 44: Remote Does Not Operate

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-6. Remote does not operate Check of +3.3V voltage at CN392 pin 1? Check of +3.3V voltage at IC710 pin1? To Power supply flow chart (MB board) Check of +3.3V voltage at CN701 pin 1? Check FFC disconnected from...

  • Page 45: White Led Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-7. White LED fl owchart White LED does not light Check +5V voltage at CN701 pin4? Is there a voltage of about +5V at emitter Q301 Check +5V voltage at CN392 pin4? Check Power flowchart Is there a voltage about Check if FFC broken or disconnected from CN701 FR Board NG.

  • Page 46: Drive Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-8. Drive fl owchart BLX-104 Check Drive Power Supply BDP Palayer IC210 Pin 3: 5V Check PS201 can play the BD-disc Q211 Pin 6: 12V Check / replace the FFC cable, then check Check the Optical Block Unit (BU) by BDP Player service mode.

  • Page 47: Ethernet/Wifi Fl Owchart

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-9. Ethernet/Wifi fl owchart Ethernet fl owchart START Cannot connect with the network, cannot update through the network Is the LAN cable plugged in properly? Plug in the LAN cable firmly Is the LED of the hub router lit?

  • Page 48: Usb (Front) Device Flow

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 6-10. USB (Front) Device Flow USB device is not recognized Insert the USB device again. Is 5V present at CN201(FR-1303) Is 5V present at IC370 pin1 Power supply IC370 (MB board - Is it recognized when the power is...

  • Page 49: Repair Parts List

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 SECTION 7 REPAIR PARTS LIST 7-1.EXPLODED VIEWS NOTE: -XX and -X mean standardized parts, so they may Items marked “*” are not stocked since they are sel- The components identifi ed by mark or dotted have some difference from the original one.
  • Page 50 SERVICE ASSY, CASE UPPER (BDP-BX520:CND/BDP-S5200:CND) A-1983-301-A SERVICE ASSY, CASE UPPER (BDP-BX520:US/BDP-S5200:US) A-1977-804-A SERVICE ASSY, CASE UPPER (BDP-S4200) A-1976-150-A SERVICE ASSY, CASE UPPER (BDP-S1200:Except CND,US) A-1976-144-A SERVICE ASSY, CASE UPPER (BDP-BX120:CND/BDP-S1200:CND) A-1976-135-A SERVICE ASSY, CASE UPPER (BDP-BX120:US/BDP-S1200:US) A-1976-078-A SERVICE ASSY, CASE UPPER (BDP-S3200:AUS,E,SP,TH)

  • Page 51: Bd Section

    BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 7-1-2.BD SECTION The components identifi ed by mark or dotted Les composants iden tifi és par une marque line with mark are critical for safety. sont critiquens pour la sécurité. Replace only with part number specifi ed. Ne les remplace r que par une pièce portant le numéro spécifi...

  • Page 52: Accessories

    1-492-678-11 REMOTE COMMANDER (RMT-B126A) (BDP-BX120/BDP-BX320/BDP-BX520/BDP- S1200:CND,E,MX,US/BDP-S3200:CND,E,PX,US/BDP- S5200:CND,US) 1-492-687-11 AC ADAPTOR (AC-M1208UC) (BDP-BX120/BDP-BX320/BDP-BX520/BDP- S1200:CND,US/BDP-S3200:CND,US/ BDP-S5200:CND,US) 1-492-686-11 AC ADAPTOR (AC-M1208WW) (BDP-S1200:Except CND,US/BDP-S3200:Except CND,US/ BDP-S4200/BDP-S5200:Except CND,US) 1-846-168-11 CORD SET, POWER-SUPPLY (BDP-S1200:IN) 1-846-109-11 CORD SET, POWER-SUPPLY (BDP-S1200:TH/BDP-S3200:TH) 1-846-095-11 CORD SET, POWER-SUPPLY (BDP-S1200:AUS/BDP-S3200:AUS/BDP-S5200:AUS) 1-846-094-11 CORD SET, POWER-SUPPLY...
  • Page 53 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520 REVISION HISTORY Ver. Date Description of Revision 2013.11...

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