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GE AF-650 GP PROFINET Operating Instructions Manual
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GE AF-650 GP PROFINET Operating Instructions Manual

GE AF-650 GP PROFINET Operating Instructions Manual

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GE
AF-650 GP & AF-600 FP
TM
PROFINET
Operating Instructions

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Summary of Contents for GE AF-650 GP PROFINET

  • Page 1 AF-650 GP & AF-600 FP PROFINET Operating Instructions...

  • Page 2: Table Of Contents

    5.3 Configure the Frequency Converter 5.3.1 Drive Parameters 6 How to Control the Frequency Converter 6.1 PPO Types 6.2 Process Data 6.2.3 Reference Handling 6.2.4 Process Control Operation 6.3 Control Profile 6.4 PROFIdrive Control Profile 6.5 GE Drive Control Profile...
  • Page 3 Contents PROFINET Operating Instruction 7 PROFINET Acyclic Communication 7.1.1 Features of an IO Controller System 7.1.2 Features of an IO-Supervisor System 7.1.3 Addressing Scheme 7.1.4 Acyclic Read/Write Request Sequence 7.1.5 Data Structure in the Acyclic Telegrams 7.1.6 Header 7.1.7 Parameter Block 7.1.8 Data Block 7.1.9 Header 7.1.10 Data Block...

  • Page 4: Safety

    In no event shall GE be liable for direct, indirect, special, Correct protective earthing or grounding of the incidental, or consequential damages arising out of the use,...

  • Page 5: Warning Against Unintended Start

    Safety PROFINET Operating Instruction 1.1.4 Warning against Unintended Start The motor can be brought to a stop by means of bus commands while the drive is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

  • Page 6: Introduction

    Programmable Logic Controller Parameter Number These operating instructions are under the conditions that Reference (= MRV) the GE PROFINET option is used in conjunction with a GE Real Time AF-600 FP or AF-650 GP frequency converter. It is also Real Time Clock...

  • Page 7: How To Install

    Optical fibres can be used for gapping longer distances and providing galvanic isolation. For connecting PROFINET devices both hubs and switches can be used. It is, however, recommended always to use suitable industrial graded Ethernet switches. GE recommends always to use PROFINET compliant switches...

  • Page 8: Profinet Cables

    How to Install PROFINET Operating Instruction 3.1.3 PROFINET Cables PROFINET cables used are based electrically on category 5 balanced LAN cables according to ISO/IEC 11801 Edition 2.0, Class Type C cables can be used in special applications (e.g. the use of trailing cables and frequently moved machine parts) even though their design and mechanical parameters can deviate from the specifications of type A and type B cables.

  • Page 9: Led Behaviour

    How to Install PROFINET Operating Instruction 3.1.4 LED Behaviour The option has 3 bi-coloured LEDs that allow a fast and detailed diagnosis. The three LEDs are each linked to its unique part of the PROFINET option: LED Label Description Module Status, reflects the activity on the PROFINET stack Network Status 1, reflects the activity on port 1 Network Status 2, reflects the activity on port 2...
  • Page 10 How to Install PROFINET Operating Instruction Module Status Status Tri-colour LED No IP Address assigned No Communication to PROFINET module. Module is waiting for configuration Green: ▂█▂▂▂█▂▂▂█ telegram from Controller. IO AR established Green: ▂ ▂ ███▂███▂█ Supervisor AR established, No IO AR. Green: ▂...

  • Page 11: Topology

    How to Install PROFINET Operating Instruction 3.1.5 Topology The PROFINET module features a built-in Ethernet-switch, thus having two Ethernet RJ-45 connectors. This enables the possibility for connecting several PROFINET options in a line topology as an alternative to the typical star-topology. The two ports are equal, in the sense that they are transparent for the option.
  • Page 12 How to Install PROFINET Operating Instruction NOTE In a line topology all drives must be powered, either by mains or by their 24V DC option cards, for the built-in switch to work. Please observe that mounting drive of different power-sizes in a line topology may result in unwanted power-off behavior, while using controlword timeout (O-02 Control Word Source to O-06 Reset Control Word Timeout.

  • Page 13: Recommended Design Rules

    How to Install PROFINET Operating Instruction 3.1.6 Recommended Design Rules While designing Ethernet networks special attention and caution must be taken regarding active network components. While designing a network for line topology it is important to notice that a small delay is added with each switch in the line. It is not recommended to connect more than 32 drive in a line.

  • Page 14: Emc Precautions

    How to Install PROFINET Operating Instruction 3.1.7 EMC Precautions The following EMC precautions are recommended in order to achieve interference-free operation of the Ethernet network. Additional EMC information is available in the AF-600 FP/AF-650 GP series Design Guide. NOTE Relevant national and local regulations, for example regarding protective earth connection, must be observed. The Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other.

  • Page 15: How To Configure

    How to Configure PROFINET Operating Instruction 4 How to Configure 4.1.1 IP Settings All IP-related parameters are located in parameter group EN-09 Physical Address reads out the MAC address of option, which is also printed on the label of the option. If using fixed EN-##: The parameters are all set to PROFINET standard values, so that only a minimum change is necessary.

  • Page 16: Ethernet Link Parameters

    How to Configure PROFINET Operating Instruction 4.1.2 Ethernet Link Parameters Parameter group EN-1# holds information Ethernet Link information: EN-10 Link Status EN-11 Link Duration EN-12 Auto Negotiation EN-13 Link Speed EN-14 Link Duplex Please note the Ethernet Link Parameters are unique per port.

  • Page 17: How To Configure The System

    How to Configure the System PROFINET Operating Instruction 5 How to Configure the System The first step in configuration of the PROFINET Controller is to import the GSD file in the configuration tool. The steps 5.1 Configure the PROFINET Network outlined below show how to add a new GSD file to the Simatic Manager software tool.
  • Page 18 The GSD file is now imported and will be accessible via the following path in the Hardware catalogue: Open a Project, set up the Hardware and add a PROFINET Master system. Select GE FC PN then drag and drop it onto the PROFINET IO system.
  • Page 19 How to Configure the System PROFINET Operating Instruction The configuration tool automatically assigns addresses in the peripheral address area. In this example the input and output area have the following configuration: PPO type 6: PCD word number Input address 256-257 258-259 260-261 262-263...

  • Page 20: Configure The Frequency Converter

    O-02 Control Word Source but enter Trip Mode, and the drive will display an error • O-10 Control Word Profile. Choose between the GE Drive Profile and the PROFIdrive profile • O-50 Coasting Select to O-56 Preset Reference Select.

  • Page 21: How To Control The Frequency Converter

    (PCD) can be transferred from the controller to the slave and vice versa. Table 6.1 shows the PPO types available for the GE AF-650 GP & AF-600 FP drives.. PPO types 3, 4, 6, 7 and 8 are pure process data objects for applications requiring no cyclic parameter access. The PLC sends out process control data, and the frequency converter then responds with a PPO of the same length, containing process status data.

  • Page 22: Process Data

    6.2 Process Data Use the process data part of the PPO for controlling and The reference handling in the GE AF-650 GP & AF-600 FP monitoring the frequency converter via the PROFINET. drives is an advanced mechanism that sums up references from different sources.

  • Page 23: Process Control Operation

    How to Control the Frequenc... PROFINET Operating Instruction Depending on the setting of F-50 Reference Range the reference and MAV are scaled accordingly: NOTE If F-50 Reference Range is set to [0] Min - Max, a negative reference will be handled as 0%. The actual output of the frequency converter is limited by the speed limit parameters in F-18 Motor Speed Low Limit [RPM] to F-15 Motor Speed High Limit [Hz].

  • Page 24: Control Profile

    “Switching on inhibited”. Please refer to Illustration 6.1, at the end of this section. 6.4 PROFIdrive Control Profile and 6.5 GE Drive Control Profile provide a detailed description of control and status data. Bit 01, OFF 2/ON 2 Coasting stop When bit 01 = "0", a coasting stop and activation of the...
  • Page 25 How to Control the Frequenc... PROFINET Operating Instruction Bit 03, Coasting/No coasting Bit 09, Jog 2 OFF/ON Coasting stop Bit 03 = "0" leads to a stop. When bit 03 = "1", Activation of the pre-programmed speed in O-91 Bus Jog 2 the frequency converter can start if the other start conditions Speed.
  • Page 26 How to Control the Frequenc... PROFINET Operating Instruction NOTE Bit 03, No error/Trip When bit 03 = "0", no error condition of the frequency Bit 15 causes reversing only when Ser. communication, Logic converter exists. or or Logic and is selected. When bit 03 = "1", the frequency converter has tripped and requires a reset signal before it can start.
  • Page 27 How to Control the Frequenc... PROFINET Operating Instruction Bit 12, Drive OK/Stopped, autostart Bit 14, Torque OK/Torque exceeded When bit 12 = "0", there is no temporary overloading of the When bit 14 = "0", the motor torque is below the limit inverter.

  • Page 28: Ge Drive Control Profile

    To select GE Drive protocol in the control word, O-10 Control Bit 03, Coasting Word Profile must be set to GE Drive protocol [0]. The control Bit 03 = 0 causes the frequency converter to immediately "let word is used to send commands from a master (PLC or PC) to go"...
  • Page 29 How to Control the Frequenc... PROFINET Operating Instruction 6.5.2 Status Word according to GE Drive Bit 08, Jog Profile (STW) Bit 08 = "1" causes the output frequency to be determined by C-21 Jog Speed [RPM]. The status word is used to inform the master (e.g. a PC) of Bit 09, Selection of ramp 1/2 the operation mode of the slave (frequency converter).
  • Page 30 How to Control the Frequenc... PROFINET Operating Instruction Bit 04, No error/error (no trip) Bit 13, Voltage OK/limit exceeded Bit 04 = "0" means that the frequency converter is not in fault Bit 13 = "0" means that there are no voltage warnings. mode.

  • Page 31: Profinet Acyclic Communication

    PROFINET Acyclic Communicat... PROFINET Operating Instruction 7 PROFINET Acyclic Communication PROFINET offers additional to the cyclical data communi- cation, an cyclical communication. This feature is possible by an IO controller (e.g. PLC), as well as an IO Supervisor (e.g. PC Tool).

  • Page 32: Addressing Scheme

    PROFINET Acyclic Communicat... PROFINET Operating Instruction 7.1.3 Addressing Scheme The structure of a PROFINET IO Device is shown in Illustration 7.1. An IO device consists of a number of physical or virtual slots. Slot 0 is always present, and represents the basic unit. Each slot contains a number of data blocks addressed by an index.

  • Page 33: Acyclic Read/Write Request Sequence

    PROFINET Acyclic Communicat... PROFINET Operating Instruction 7.1.4 Acyclic Read/Write Request Sequence A Read or Write service on a drive parameter will take place as illustrated in Illustration 7.2. Illustration 7.2 Acyclic Read/Write Request Sequence A Read or Write on a drive parameter must be initiated by an acyclic write service on slot 0, index 47. If this Write request is valid, a positive write response without data is returned from the drive immediately.

  • Page 34: Data Structure In The Acyclic Telegrams

    PROFINET Acyclic Communicat... PROFINET Operating Instruction 7.1.5 Data Structure in the Acyclic Telegrams 7.1.7 Parameter Block The following 5 values have to be provided for each The data structure for a write/read parameter request, parameter to read. consists of three main blocks: Attribute: Header block Attribute to be read...

  • Page 35: Header

    PROFINET Acyclic Communicat... PROFINET Operating Instruction 7.1.10 Data Block Data: The actual value to transfer. The amount of data has to be exactly the size requested in the parameter block. If the size The Datablock is only needed for write commands. For each differs, the request will generate an error.

  • Page 36: Parameters

    Parameters PROFINET Operating Instruction 8 Parameters 8.1 Parameter Group O-## Communication and Option O-01 Control Site O-04 Control Word Timeout Function Option: Function: Select the time-out function. The time-out function activates when the control word fails to be updated within the time period The setting in this parameter overrides specified in O-03 Control Word Timeout Time.
  • Page 37 Parameters PROFINET Operating Instruction O-10 Control Word Profile O-52 DC Brake Select Option: Function: Select the interpretation of the control and status words corresponding to the installed network. Only the selections valid Logic OR ActivatesDC Brake command via the network/ for the network installed in slot A will be visible in the keypad serial communication port OR via one of the display.

  • Page 38: Parameter Group Pb-## Profidrive

    Parameters PROFINET Operating Instruction PB-23 Parameters for Signals O-90 Bus Jog 1 Speed Range: Function: Array [1000] 100 RPM [0 - par. F-17 Enter the jog speed. This is a fixed Option: Function: RPM] jog speed activated via the serial This parameter contains a list of signals available for port or network option.
  • Page 39 Parameters PROFINET Operating Instruction Condition when bit is active PB-71 Profibus Save Data Values Connection with IO Controller is not ok Option: Function: Reserved for status of connection with second IO Deactivates the non-volatile storage function. Controller Store all Stores all parameter values for all set-ups in the Not used setups non-volatile memory.

  • Page 40: Parameter Group En-## Ethernet

    Parameters PROFINET Operating Instruction PB-83 Defined Parameters (4) Array [116] 8.3 Parameter Group EN-## Ethernet No keypad access Read only EN-00 IP Address Assignment Range: Function: Option: Function: 0 N/A [0 - 9999 N/A] This parameter displays a list of all the Selects the IP Address assignment method.
  • Page 41 Parameters PROFINET Operating Instruction NOTE EN-07 Domain Name It is recommended to set EN-12 Auto Negotiation to OFF [0] Range: Function: for the PROFINET option and for the connected port. This will 0 N/A [0 - 2147483647 N/A] Domain name of the attached ensure that the connected ports will be set to an optimized network.
  • Page 42 Parameters PROFINET Operating Instruction EN-90 Cable Diagnostic EN-94 Broadcast Storm Protection Option: Function: Range: Function: Enables/disables advanced Cable diagnosis 10% of the total bandwidth is allowed for broadcast messages, if the amount of broadcast messages function. If enabled, the distance to cable errors increases above the 10% threshold, they will be can be read out in EN-93 Cable Error Length.

  • Page 43: Profinet-Specific Parameter List

    [0 - 1] Uint8 O-07 Diagnosis Trigger Disable [0] [0 - 3] Uint8 O-10 Control Word Profile GE Drive profile [0] [0 - x] Uint8 O-13 Configurable Status Word STW O-50 Coasting Select *Logic OR [3] [0 - 3] Uint8...
  • Page 44 Parameters PROFINET Operating Instruction Parameter Default value Range Conver- Data type sion index EN-06 Name Servers 0.0.0.0 0 - 255 Oct. string 4 EN-07 Domain Name max. 19 ch. Visible string 48 EN-08 Host Name max. 19 ch. Visible string 48 EN-09 Physical Address 00:1B:08:00:00:00 Visible string 17...

  • Page 45: Object And Data Types Supported

    Parameters PROFINET Operating Instruction 8.5 Object and Data Types Supported 8.5.1 Parameter and Data Type Structure Description 8.5.2 Parameter Description PROFINET has a number of describing attributes. 8.5.3 Size Attribute The size index and the conversion index for each parameter can be taken from the parameter list in the respective Operating Instructions.
  • Page 46 Parameters PROFINET Operating Instruction 8.5.4 Object and Data Types Supported Data types supported Data type Short name Description Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Visible string Byte string Standardized value (16 bit) Bit sequence Time difference without date indication...

  • Page 47: Application Examples

    Application Examples PROFINET Operating Instruction 9 Application Examples 9.1 E.g.: Process Data with PPO Type 6 This example shows how to work with PPO type 6, which consists of Control Word/Status Word and Reference/Main Actual Value. The PPO also has two additional words, which can be programmed to monitor process signals: PCD[2] From Controller PCD[2]...
  • Page 48 Control word bit 11/12 [36/37] O-03 Control Word Timeout Time 1 sec O-04 Control Word Timeout Function Stop [2] O-10 Control Word Profile GE Drive Profile [0] O-50 Coasting Select Network [1] O-51 Quick Stop Select Network [1] O-52 DC Brake Select...

  • Page 49: E.g.: Control Word Network Using Standard Telegram 1 / Ppo3

    PROFINET Operating Instruction 9.2 E.g.: Control Word Network using Standard Telegram 1 / PPO3 This example shows how the control word network relates to the controller and the frequency converter, using GE Drive Control Profile. The control word network is sent from the PLC to the frequency converter. Standard Telegram 1 is used in the example in order to demonstrate the full range of modules.

  • Page 50: E.g.: Status Word Network Using Standard Telegram 1 / Ppo3

    PROFINET Operating Instruction 9.3 E.g.: Status Word Network using Standard Telegram 1 / PPO3 This example shows how the control word network relates to the PLC and the frequency converter, using GE Drive Control Profile. The control word network is sent from the frequency converter to the controller. Standard Telegram 1 is used in the example in order to demonstrate the full range of modules.

  • Page 51: E.g.: Plc Programming

    Application Examples PROFINET Operating Instruction 9.4 E.g.: PLC Programming In this example PPO type 6 is placed in the following Input/Output address: Input address 256-257 258-259 260-261 262-263 Output 256-257 258-259 260-261 262-263 address Set-up Status word Motor torque Digital input Set-up Control word Reference...

  • Page 52: Troubleshooting

    Troubleshooting PROFINET Operating Instruction 10 Troubleshooting 10.1 Troubleshooting 10.1.1 LED Status Status Tri-colour LED No IP Address assigned No Communication to PROFINET module. Module is waiting for config- Green: ▂█▂▂▂█▂▂▂█ uration telegram from Controller. IO AR established Green: ▂ ▂ ███▂███▂█ Supervisor AR established, No IO AR.

  • Page 53: No Communication With The Drive

    Troubleshooting PROFINET Operating Instruction 10.1.2 No Communication with the Drive If there is no communication with the drive, proceed with the following checks: Check 1: Is the cabling correct? Check that the cable is mounted correctly. Check if the corresponding Network LED shows link activity. NS1 or NS2 Check 2: Does the hardware config match? Check that the Hardware config match the value in EN-08 Host Name...

  • Page 54: Warning 34 Appears Even Though Communication Is Established

    Troubleshooting PROFINET Operating Instruction 10.1.3 Warning 34 Appears even though If Serial communication [1] is selected, commands will be Communication is Established activated only when given via serial communication. If the master is in stop mode Warning 34 will appear. Check Serial communication [1] that the master is in run mode.
  • Page 55 Troubleshooting PROFINET Operating Instruction If Logic AND [2] is selected, both signals must be activated to If Serial communication [1] is selected, commands will be perform the function. activated only when given via serial communication. Logic AND [2] Serial communication [1] Terminal Bit 02/03/04 Function...

  • Page 56: Alarm And Warning Words

    Troubleshooting PROFINET Operating Instruction If Logic OR [3] is selected, activation of one signal will activate the function. Logic OR [3] Terminal Bit 00/01, 13/14 Function Preset ref., Set-up no. 10.1.5 Alarm and Warning Words Alarm word, Warning word and PROFINET warning word are shown on the display in Hex format.
  • Page 57 Troubleshooting PROFINET Operating Instruction AF-650 GP & AF-600 FP AF-650 GP & AF-600 FP Bit (Hex) Unit Alarm word (DR-90 Alarm Alarm no. Bit (Hex) Unit Warning word Alarm no. diagnose Word) diagnose (DR-92 Warning Word) 00000001 Brake check 00000001 Brake check 00000002 Power card over...
  • Page 58 Troubleshooting PROFINET Operating Instruction AF-650 GP & AF-600 FP Bit (Hex) Unit PROFIBUS warning word (PB-53 Profibus diagnose Warning Word) 00000001 Connection with DP-master is not ok 00000002 Unused 00000004 NDL (Network Data link Layer) is not ok 00000008 Clear data command received 00000010 Actual value is not updated 00000020...
  • Page 59 Troubleshooting PROFINET Operating Instruction 10.1.6 Warning and Alarm Messages There is a clear distinction between alarms and warnings. When there is an alarm, the frequency converter will enter a fault condition. After the cause for the alarm has been cleared, the master will have to acknowledge the alarm message before the frequency converter can start operating again.

  • Page 60: Warnings And Alarms

    Warnings and Alarms PROFINET Operating Instruction 11 Warnings and Alarms 11.1 Status Messages 11.1.1 Warnings/Alarm Messages If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked (see also Table 11.1).
  • Page 61 Warnings and Alarms PROFINET Operating Instruction Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference Brake resistor short-circuited Brake resistor power limit B-13 Braking Thermal Overload Brake chopper short-circuited Brake check B-15 Brake Check Heatsink temp Motor phase U missing H-78 Missing Motor Phase Function Motor phase V missing H-78 Missing Motor Phase Function Motor phase W missing...
  • Page 62 Warnings and Alarms PROFINET Operating Instruction Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference CSIV parameter error Profibus/Profisafe Error Encoder Loss EC-61 Feedback Signal Monitoring Analog input 54 wrong settings S202 Brake IGBT Heatsink temp Heatsink sensor Pwr.card supply Pwr.card temp Illegal PS config New spare part New Model Number...

  • Page 63: Index

    Index PROFINET Operating Instruction Index Network Network..............5, 13, 40, 41, 6, 8 Abbreviations................... 5 Switch....................11 Acyclic....................... 30 No Communication With The Drive..........52 Alarm Messages..................... 59 Word..................... 55 Overview....................8 Assumptions..................... 5 Parameters................... 4, 14, 15 Background Knowledge............... 5 PPO Types....................
  • Page 64 Should further information be desired or should particular problems arise which are not covered su ciently for the purchaser s purposes, the matter should be referred to the GE company. AF-650 GP and AF-600 FP are trademarks of the General Electric Company.

This manual is also suitable for:

Af-600 fp profinetAf-650 gpAf-600 fp

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