Page 1 Introduction Fundamental safety instructions Fundamentals SINUMERIK Multitouch operation with SINUMERIK Operate SINUMERIK 840D sl Universal Setting up the machine Working in manual mode Operating Manual Machining the workpiece Simulating machining Creating a G code program Multi-channel view Collision avoidance Tool management Managing programs Teaching in a program Valid for:...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Table Of Contents
Table of contents Introduction ............................13 About SINUMERIK ......................13 About this documentation ....................14 Documentation on the internet ..................15 1.3.1 Documentation overview SINUMERIK 840D sl..............15 1.3.2 Documentation overview SINUMERIK operator components ..........15 Feedback on the technical documentation ................. 17 mySupport documentation ....................
Page 4 Table of contents 3.4.13 Entering Korean characters ....................62 3.4.14 Work station safety ......................65 3.4.15 Cleaning mode ........................65 3.4.16 Display live image from a camera ..................66 3.4.17 Online help in SINUMERIK Operate ..................67 Multitouch operation with SINUMERIK Operate.................. 71 Multitouch panels ......................
Page 5 Table of contents 5.4.2 Switching the unit of measurement ................. 103 5.4.3 Setting the zero offset ...................... 105 Zero offsets........................107 5.5.1 Display active zero offset ....................108 5.5.2 Displaying the zero offset "overview" ................109 5.5.3 Displaying and editing base zero offset ................110 5.5.4 Displaying and editing settable zero offset ................
Page 6 Table of contents Starting execution at a specific point ................148 7.7.1 Use block search ......................148 7.7.2 Continuing program from search target................150 7.7.3 Simple search target definition ..................150 7.7.4 Defining an interruption point as search target ..............151 7.7.5 Entering the search target via search pointer ..............
Page 7 Table of contents 7.17.3.1 General procedure ......................199 7.17.3.2 Setting the tolerance......................199 7.17.3.3 Assigning the machining plane ..................199 7.17.3.4 Selecting the machining range / deleting the range and element ........200 7.17.3.5 Saving the DXF file ......................201 7.17.3.6 Specifying a reference point.....................
Page 8 Table of contents 9.4.1 Machining planes......................241 9.4.2 Current planes in cycles and input screens................ 241 9.4.3 Programming a tool (T) ....................242 Generating a G code program ..................243 Blank input ........................244 9.6.1 Overview ......................... 244 9.6.2 Calling the input screen ....................245 9.6.3 Blank input ........................
Page 9 Table of contents 12.9.4 Monitoring data....................... 301 12.10 Changing a tool type......................302 12.11 Sorting tool management lists ..................303 12.12 Filtering the tool management lists .................. 304 12.13 Specific search in the tool management lists..............306 12.14 Multiple selection in the tool management lists ..............308 12.15 Working with multitool ....................
Page 10 Table of contents 13.12.2 Setting up drives ......................346 13.13 Viewing PDF documents ....................352 13.14 EXTCALL .......................... 354 13.15 Execution from external memory (EES) ................356 13.16 Backing up data ....................... 357 13.16.1 Generating an archive in the Program Manager ..............357 13.16.2 Generating an archive via the system data................
Page 11 Table of contents 16.2 Ctrl-E analysis ........................402 16.2.1 Displaying energy consumption ..................402 16.2.2 Displaying the energy analyses..................403 16.2.3 Measuring and saving the energy consumption ..............404 16.2.4 Tracking measurements ....................405 16.2.5 Tracking usage values ...................... 405 16.2.6 Comparing usage values ....................
Page 12 Table of contents Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 13: Introduction
– SINUMERIK is the highly dynamic automation solution, integrated for all areas of production. From prototype construction and tool design to mold making, all the way to large-scale series production. Visit our website for more information SINUMERIK (https://www.siemens.com/sinumerik). Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 14: About This Documentation
This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.
Page 15: Documentation On The Internet
Documentation overview SINUMERIK 840D sl You will find extensive documentation on the functions of SINUMERIK 840D sl from version 4.8 SP4 at 840D sl documentation overview (https://support.industry.siemens.com/cs/ww/en/view/ 109766213). You can display documents or download them in PDF and HTML5 format.
Page 16 • Machine Pushbutton Panel • Handheld Unit/Mini handheld devices • Further operator components An overview of the most important documents, entries and links to SINUMERIK is provided at SINUMERIK Overview - Topic Page (https://support.industry.siemens.com/cs/document/ 109766201/sinumerik-an-overview-of-the-most-important-documents-and-links? dti=0&lc=en-WW). Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 17: Feedback On The Technical Documentation
Feedback on the technical documentation If you have any questions, suggestions or corrections regarding the technical documentation which is published in the Siemens Industry Online Support, use the link "Send feedback" link which appears at the end of the entry.
Page 18: Mysupport Documentation
With the "mySupport documentation" web-based system you can compile your own individual documentation based on Siemens content, and adapt it for your own machine documentation. To start the application, click on the "My Documentation" tile on the mySupport homepage (https://support.industry.siemens.com/cs/ww/en/my):...
Page 19: Service And Support
• Newsletters with the latest information about your products • Global forum for information and best practice sharing between users and specialists • Local contact persons via our Contacts at Siemens database (→ "Contact") • Information about field services, repairs, spare parts, and much more (→ "Field Service")
Page 20 1.6 Service and Support With the award-winning "Siemens Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app can support you in areas including: • Resolving problems when implementing a project •...
Page 21: Important Product Information
• OpenSSL (https://www.openssl.org) • Cryptsoft (https://www.cryptsoft.com) Compliance with the General Data Protection Regulation Siemens observes standard data protection principles, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process or store any personal data, only technical function data (e.g. time stamps).
Page 22 Introduction 1.7 Important product information Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 23: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Danger to life if the safety instructions and residual risks are not observed If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur. •...
Page 24: Warranty And Liability For Application Examples
Fundamental safety instructions 2.2 Warranty and liability for application examples Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
Page 25: Security Information
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
Page 26 Fundamental safety instructions 2.3 Security information Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 27: Fundamentals
Fundamentals Product overview The SINUMERIK control system is a CNC (Computerized Numerical Control) for machine tools. You can use the CNC to implement the following basic functions in conjunction with a machine tool: • Create can adapt part programs • Execute part programs •...
Page 28: Operator Panel Fronts
Fundamentals 3.2 Operator panel fronts Operator panel fronts 3.2.1 Overview The display (screen) and operation (e.g. hardkeys and softkeys) of the SINUMERIK Operate user interface are via the operator panel front. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 29 Fundamentals 3.2 Operator panel fronts Operator controls and indicators In this example, the OP 010 operator panel front is used to illustrate the components that are available for operating the controller and machine tool. ① Alphabetic key group With the <Shift> key pressed, you activate the special characters on keys with double assign‐ ments, and write in the uppercase.
Page 30: Keys Of The Operator Panel
(https://support.industry.siemens.com/cs/ww/en/view/ 109748600) • Operating Components Equipment Manual - TCU 30.3 (https:// support.industry.siemens.com/cs/ww/en/view/109749929) • HT 8 (https://support.industry.siemens.com/cs/ww/en/view/109763514) 3.2.2 Keys of the operator panel The following keys and key combinations are available for operation of the control and the machine tool. Keys and key combinations Function <ALARM CANCEL>...
Page 31 Fundamentals 3.2 Operator panel fronts <NEXT WINDOW> + <SHIFT> • Selects the first entry in selection lists and in selection fields. • Moves the cursor to the beginning of a text. • Selects a contiguous selection from the current cursor position up to the target position.
Page 32 Fundamentals 3.2 Operator panel fronts <Cursor right> + <CTRL> • Editing box Moves the cursor further to the right by one word. • Navigation Moves the cursor in a table to the next cell to the right. <Cursor left> • Editing box Closes a directory or program (e.g.
Page 33 Fundamentals 3.2 Operator panel fronts <SELECT> Switches between several specified options in selection lists and in selection boxes. Activates checkboxes. In the program editor and in the program manager, selects a pro‐ gram block or a program. <SELECT> + <CTRL> When selecting table rows, switches between selected and not se‐...
Page 34 Fundamentals 3.2 Operator panel fronts <TAB> + <SHIFT> • In the program editor, indents the cursor by one character. • In the program manager, moves the cursor to the next entry to the left. <TAB> + <CTRL> • In the program editor, indents the cursor by one character. •...
Page 35 Fundamentals 3.2 Operator panel fronts <CTRL> + <S> Switches the single block in or out in the simulation. <CTRL> + <V> • Pastes text from the clipboard at the actual cursor position. • Pastes text from the clipboard at the position of a selected text. <CTRL>...
Page 36 Fundamentals 3.2 Operator panel fronts <ALT> + <S> Opens the editor to enter Asian characters. <ALT> + <Cursor up> Moves the block start or block end up in the editor. <ALT> + <Cursor down> Moves the block start or block end down in the editor. <DEL>...
Page 37 Fundamentals 3.2 Operator panel fronts <INSERT> + <SHIFT> For G code programming, for a cycle call activates or deactivates the edit mode. <INPUT> • Completes input of a value in the entry field. • Opens a directory or a program. •...
Page 38: Machine Control Panels
3.3.1 Overview The machine tool can be equipped with a machine control panel by Siemens or with a specific machine control panel from the machine manufacturer. You use the machine control panel to initiate actions on the machine tool such as traversing an axis or starting the machining of a workpiece.
Page 39 Fundamentals 3.3 Machine control panels Operator controls EMERGENCY STOP button Press the button in situations where: • life is at risk. • there is the danger of a machine or workpiece being damaged. All drives will be stopped with the greatest possible braking torque. Machine manufacturer For additional responses to pressing the EMERGENCY STOP button, please refer to the machine manufacturer's instructions.
Page 40 Fundamentals 3.3 Machine control panels <REF POINT> Approach reference point. Inc <VAR> (Incremental Feed Variable) Incremental mode with variable increment size. Inc (incremental feed) Incremental mode with predefined increment size of 1, ..., 10000 increments. Machine manufacturer A machine data code defines how the increment value is interpreted. Traversing axes with rapid traverse override and coordinate switchover Axis keys Selects an axis.
Page 41 Fundamentals 3.3 Machine control panels Feed control with override switch <FEED STOP> Stops execution of the running program and shuts down axis drives. <FEED START> Enable for program execution in the current block and enable for ramp-up to the feedrate value specified by the program. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 42: Operator Interface
Fundamentals 3.4 Operator interface Operator interface 3.4.1 Screen layout Overview ① Active operating area and mode ② Alarm/message line ③ Channel operational messages ④ Display for • Active tool T • Current feedrate F • Active spindle with current status (S) •...
Page 43: Status Display
Fundamentals 3.4 Operator interface ⑥ Display of active G functions, all G functions, auxiliary functions and input window for different functions (for example, skip blocks, program control). ⑦ Horizontal softkey bar ⑧ Dialog line to provide additional user notes. ⑨ Operating window with program block display ⑩...
Page 44 Fundamentals 3.4 Operator interface Display Meaning "Program manager" operating area "Diagnostics" operating area "Startup" operating area Active mode or function Display Meaning "Jog" mode "MDA" mode "AUTO" mode "TEACH IN" function "REPOS" function "REF POINT" function Alarms and messages Display Meaning Alarm display The alarm numbers are displayed in white lettering on a red back‐...
Page 45: Actual Value Window
Fundamentals 3.4 Operator interface Third line Display Meaning Channel status display. If the machine has several channels, then the channel name is also displayed. If there is only one channel, then only "Reset" is displayed as chan‐ nel status. In touch mode you can switch over the channel here Channel status display: The program was canceled with "Reset".
Page 46 Fundamentals 3.4 Operator interface The actual value display of the positions can also refer to the SZS coordinate system (settable zero system). However the positions are still output in the Work. The SZS coordinate system corresponds to the Work coordinate system, reduced by certain components ($P_TRAFRAME, $P_PFRAME, $P_ISO4FRAME, $P_CYCFRAME), which are set by the system when machining and are then reset again.
Page 47: T,F,S Window
Fundamentals 3.4 Operator interface 3.4.4 T,F,S window The most important data concerning the current tool, the feedrate (path feed or axis feed in JOG) and the spindle is displayed in the T, F, S window. In addition to the "T, F, S" window name, the following information is also displayed: Display Meaning BC (example)
Page 48 Fundamentals 3.4 Operator interface Display Meaning Actual feed value If several axes traverse, is displayed for: • "JOG" mode: Axis feed for the traversing axis • "MDA" and "AUTO" mode: Programmed axis feed Rapid traverse G0 is active 0.000 No feed is active Override Display as a percentage Spindle data...
Page 49: Current Block Display
Fundamentals 3.4 Operator interface 3.4.5 Current block display The window of the current block display shows the program blocks currently being executed. Display of current program The following information is displayed in the running program: • The workpiece name or program name is entered in the header line. •...
Page 50: Operation Via Softkeys And Buttons
Fundamentals 3.4 Operator interface Display Meaning Blue-green font "G2" or "G3" motion command Gray font Comment Machine manufacturer You can define further highlight colors in the "sleditorwidget.ini" configuration file. Please refer to the machine manufacturer's instructions. Editing a program directly In the Reset state, you can edit the current program directly.
Page 51 Fundamentals 3.4 Operator interface Changing the operating area Press the <MENU SELECT> key and select the desired operating area using the horizontal softkey bar. You can call the "Machine" operating area directly using the key on the operator panel. Press the <MACHINE> key to select the "machine" operating area. Changing the operating mode You can select a mode or function directly with the keys on the machine control panel or the vertical softkeys in the main menu.
Page 52: Entering Or Selecting Parameters
Fundamentals 3.4 Operator interface 3.4.7 Entering or selecting parameters When setting up the machine and during programming, you must enter various parameter values in the entry fields. The background color of the fields provides information on the status of the entry field. Orange background The input field is selected Light orange background...
Page 53: Pocket Calculator
Fundamentals 3.4 Operator interface In this mode, you can also enter simple calculation expressions, without having to explicitly call the calculator. Note Functions of the calculator Function calls of the calculator are not available in the parameter screens of the cycles and functions in the "Program"...
Page 54: Pocket Calculator Functions
Fundamentals 3.4 Operator interface Using the calculator • You can simply use the calculator at the touch panel. • Without a touch panel, you can use the calculator using the mouse. Procedure Position the cursor on the desired entry field. Press the <=>...
Page 55 Fundamentals 3.4 Operator interface Function Delete buffer memory contents (Memory Clear) Delete individual character (Backspace) Delete expression (Clear Element) Delete all entries (Clear) Nesting functions Various possibilities are available for the nesting of functions as follows: • Position the cursor within the bracket of the function call and supplement the argument with an additional function.
Page 56: Context Menu
Fundamentals 3.4 Operator interface Further mathematical functions Press the keys in the specified order: Square number Num‐ Square root Num‐ Exponential function Base number Exponent Residue class calculation Number Divider Absolute value Num‐ Integer component Num‐ Conversion between millimeters and inches Enter the numerical value.
Page 57: Changing The User Interface Language
Fundamentals 3.4 Operator interface Program editor Additional functions are available in the editor • Undo the last change Undo Ctrl+Z • Redo the changes that were undone Redo Ctrl+Y Up to 50 changes can be undone. 3.4.11 Changing the user interface language Procedure Select the "Start-up"...
Page 58: Entering Chinese Characters
Fundamentals 3.4 Operator interface 3.4.12 Entering Chinese characters 3.4.12.1 Function - input editor Using the input editor IME (Input Method Editor), you can select Asian characters on classic panels (without touch operation) where you enter the phonetic notation. These characters are transferred into the user interface.
Page 59: Entering Asian Characters
Fundamentals 3.4 Operator interface ① Phonetic sound selection from the dictionary ② Listed characters (for the input field) ③ Listed characters (for phonetic sound input) ④ Phonetic sound input ⑤ Function selection Figure 3-2 Example: Zhuyin input Functions Pinyin input Entering Latin letters Editing the dictionary Dictionaries...
Page 60 Fundamentals 3.4 Operator interface Procedure Editing characters using the Pinyin method Open the screen form and position the cursor on the input field. Press the <Alt +S> keys. The editor is displayed. Enter the desired phonetic notation using Latin letters. Use the upper input field for traditional Chinese.
Page 61: Editing The Dictionary
Fundamentals 3.4 Operator interface To select the associated character, press the <cursor right> or <cursor left> keys. Press the <input> key to enter the character. 3.4.12.3 Editing the dictionary Learning function of the input editor Requirement: The control has been switched over to Chinese. An unknown phonetic notation has been entered into the input editor.
Page 62: Entering Korean Characters
Fundamentals 3.4 Operator interface Line structure: Pinyin phonetic spelling <TAB> Chinese characters <LF> Pinyin phonetic spelling <TAB> Chinese character1<TAB> Chinese character2 <TAB> … <LF> <TAB> - tab key <LF> - line break Store the created dictionary in one of the following paths: ../user/sinumerik/hmi/ime/ ../oem/sinumerik/hmi/ime/ When the Chinese editor is called the next time, it enters the content of the dictionary into the...
Page 63 Fundamentals 3.4 Operator interface Korean keyboard To enter Korean characters, you will need a keyboard with the keyboard assignment shown below. In terms of key layout, this keyboard is the equivalent of an English QWERTY keyboard and individual events must be grouped together to form syllables. Structure of the editor Functions Editing characters using a matrix...
Page 64 Fundamentals 3.4 Operator interface Procedure Editing characters using the keyboard Open the screen form and position the cursor on the input field. Press the <Alt +S> keys. The editor is displayed. Switch to the "Keyboard - Matrix" selection box. Select the keyboard. Switch to the function selection box.
Page 65: Work Station Safety
Fundamentals 3.4 Operator interface Press the <BACKSPACE> softkey to delete entered phonetic notations. Press the <input> key to enter the character into the input field. 3.4.14 Work station safety In order to secure machines against manipulation and protect people from accidents, proceed as follows when leaving the work station: Set the keyswitch to 0 and then remove it.
Page 66: Display Live Image From A Camera
Fundamentals 3.4 Operator interface 3.4.16 Display live image from a camera In SINUMERIK Operate, you can display a live image from a camera. • The camera image allows you to track remote processes and monitor difficult-to-access areas. • You can also document and store machine states. •...
Page 67: Online Help In Sinumerik Operate
Fundamentals 3.4 Operator interface Note In certain situations, disruptions to the video stream may occur in the Display Manager. To avoid disruptions, you can reduce the frame rate and resolution. If these parameters cannot be reduced any further, display the camera images via the "Camera 1"...
Page 68 Fundamentals 3.4 Operator interface Press the "Table of contents" softkey. Depending on which technology is set, help is displayed for "Operate Milling", "Operate Turning", "Operate Grinding", or "Operate Universal" - as well as on the topic of "Programming". Select the desired Chapter with the <Cursor down> and <Cursor up> keys. Press the <Cursor right>...
Page 69 Fundamentals 3.4 Operator interface If you are in the "Start-up" operating area in the windows for the display of the machine, setting and drive data, position the cursor on the desired machine data or drive parameter and press the <HELP> key or <F12> key. The associated data description is displayed.
Page 70 Fundamentals 3.4 Operator interface Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 71: Multitouch Operation With Sinumerik Operate
Multitouch operation with SINUMERIK Operate Multitouch panels The "SINUMERIK Operate Generation 2" user interface has been optimized for multitouch operation. You can execute all actions by touch and finger gestures. Using SINUMERIK Operate is much quicker with touch operation and finger gestures. Machine manufacturer Please observe the information provided by the machine manufacturer.
Page 72: Touch-Sensitive User Interface
Multitouch operation with SINUMERIK Operate 4.2 Touch-sensitive user interface Touch-sensitive user interface When using touch panels, wear thin gloves made of cotton or gloves for touch-sensitive glass user interfaces with capacitive touch function. If you are using somewhat thicker gloves, then exert somewhat more pressure when using the touch panel.
Page 73: Finger Gestures
Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Finger gestures Finger gestures • Select window • Select object (e.g. NC set) • Activate entry field – Enter or overwrite value – Tap again to change the value Tap with 2 fingers •...
Page 74 Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Flick horizontally with one finger • Scroll in lists with many columns Spread • Zoom in on graphic contents (e.g. simulation, mold mak‐ ing view) Pinch • Zoom out from graphic contents (e.g. simulation, mold making view) Pan with one finger •...
Page 75 Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Tap and hold using 2 fingers • Open cycles line by line to change (without input screen form) Tap with two index fingers • Tap with two fingers simultaneously in the lower right- and left-hand corners to open the TCU menu.
Page 76: Multitouch User Interface
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface Multitouch user interface 4.4.1 Screen layout Touch and gesture operator controls for SINUMERIK Operate with the "SINUMERIK Operate Generation 2" user interface. ① Changing the channel ② Cancel alarms ③ Function key block ④...
Page 77: Function Key Block
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface 4.4.2 Function key block Operator control Function Switch operating area Tap the current operating area, and select the desired operating area from the operating area bar. Switch operating mode The operating mode is only displayed. To switch the operating mode, tap the operating area and select the operating area from the vertical softkey bar.
Page 78: Further Operator Touch Controls
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface 4.4.3 Further operator touch controls Operator control Function Advances to the next horizontal softkey bar. When page 2 of the menu is called, the arrow appears on the right. Advances to the higher-level menu. Advances to the next vertical softkey bar.
Page 79: Special "Tilde" Character
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface Hardware keyboard If a real keyboard is connected, the icon of a minimized keyboard appears in place of the virtual keyboard. Use the icon to open the virtual keyboard again. 4.4.5 Special "tilde"...
Page 80: Expansion With Side Screen
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Expansion with side screen 4.5.1 Overview Panels in widescreen format provide the possibility of using the extra area to display additional elements. In addition to the SINUMERIK Operate screen, displays and virtual keys are shown to provide faster information and operation.
Page 81 Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Navigation bar Operator control Function Opens the "Machinery" operating area. Opens the tool list in the "Parameter" operating area. Opens the "Work offset" window in the "Parameter" operating area. Opens the "Program" operating area. Opens the "Program manager"...
Page 82: Standard Widgets
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.3 Standard widgets Open sidescreen • Tap the arrow on the navigation bar to show the sidescreen. The standard widgets are displayed in minimized form as the header line. ① Widget header lines ②...
Page 83: Zero Point" Widget
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.5 "Zero point" widget The widget includes values of the active work offset for all configured axes. The approximate and detailed offset, as well as rotation, scaling and mirroring are displayed for each axis.
Page 84: Axle Load" Widget
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Only those variables that are currently displayed in the "NC/PLC variables" screen in the "Diagnostics" operating area are shown. To update the list in the "NC/PLC variables" widget following a change in the "NC/PLC variables" screen in the "Diagnostics" operating area, collapse and expand the widget again.
Page 85: Service Life" Widget
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.10 "Service life" widget The widget displays the tool monitoring in relation to the following values: • Operating time of tool (standard time monitoring) • Finished workpieces (quantity monitoring) • Tool wear (wear monitoring) Note Multiple cutting edges If a tool has multiple cutting edges, the values of the edge with the lowest residual service life,...
Page 86: Sidescreen With Pages For The Abc Keyboard And/Or Machine Control Panel
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen If the particular camera has been configured, start streaming by opening the widget. Additional information on activating widgets "Camera 1" and "Camera 2" is provided in the SINUMERIK Operate Commissioning Manual. 4.5.13 Sidescreen with pages for the ABC keyboard and/or machine control panel Not only standard widgets but also pages with ABC keyboards and machine control panels can...
Page 87: Example 1: Abc Keyboard In The Sidescreen
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Configure ABC keyboard and MCP If you configured ABC keyboard and MCP keys, then the navigation bar is extended for the sidescreen: Operator con‐ Function trol Display of standard widgets in the sidescreen Display of an ABC keyboard on the sidescreen Display of a machine control panel on the sidescreen 4.5.14...
Page 88: Example 2: Machine Control Panel In The Sidescreen
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.15 Example 2: Machine control panel in the sidescreen ① Machine control panel ② Key to display the machine control panel Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 89: Sinumerik Operate Display Manager
Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager SINUMERIK Operate Display Manager 4.6.1 Overview With a panel with full HD resolution (1920x1080), you have the possibility to work with the Display Manager. The Display Manager allows you to see a lot of information at a glance. With the Display Manager, the screen area is divided into several display areas.
Page 90: Screen Layout
Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager 4.6.2 Screen layout The standard supply of a SINUMERIK Operate Display Manager offers the option of choosing between 3-display areas and 4-display areas. ① SINUMERIK Operate with navigation bar for switchover of the operating area ②...
Page 91 Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function 4-display areas • SINUMERIK Operate (with function block) • Widget area • Applications area (PDF, virtual keyboard) • Area with virtual keyboard Mirroring display areas Mirrors the selected arrangement of the display areas. Navigating in SINUMERIK Operate Tap on the corresponding icon to directly open the desired operating area.
Page 92 Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function Opens the PDF stored here. The following functions are available in the PDF display: • Open (<CTRL> + <O>) • Mark (<CTRL> + <A>) • Copy (<CTRL> + <C>) •...
Page 93 Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function Minimizing the display area The area with SINUMERIK Operate and the area for the applications are reduced back to their original size. Machine control panel Shows a machine control panel. Note: Please observe the information provided by the machine manufacturer.
Page 94 Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 95: Setting Up The Machine
Setting up the machine Switching on and switching off Startup When the control starts up, the main screen opens according to the operating mode specified by the machine manufacturer. This is usually the main screen for the "REF POINT" function. Machine manufacturer Please observe the information provided by the machine manufacturer.
Page 96: Approaching A Reference Point
Setting up the machine 5.2 Approaching a reference point Approaching a reference point 5.2.1 Referencing axes Your machine tool can be equipped with an absolute or incremental path measuring system. An axis with incremental path measuring system must be referenced after the controller has been switched on –...
Page 97: User Agreement
Setting up the machine 5.2 Approaching a reference point Press the <-> or <+> key. The selected axis moves to the reference point. If you have pressed the wrong direction key, the action is not accepted and the axes do not move. A symbol is shown next to the axis if it has been referenced.
Page 98 Setting up the machine 5.2 Approaching a reference point Press the "User enable" softkey. The "User Agreement" window opens. It shows a list of all machine axes with their current position and SI position. Position the cursor in the "Acknowledgement" field for the axis in ques‐ tion.
Page 99: Modes Of Operation
Setting up the machine 5.3 Modes of operation Modes of operation 5.3.1 General information You can work in three different operating modes. "JOG" mode "JOG" mode is used for the following preparatory actions: • Approach reference point, i.e. the machine axis is referenced •...
Page 100 Setting up the machine 5.3 Modes of operation Select "REPOS" Press the <REPOS> key. "MDI" mode (Manual Data Input) In "MDI" mode, you can enter and execute G code commands non-modally to set up the machine or to perform a single action. Selecting "MDI"...
Page 101: Modes Groups And Channels
Setting up the machine 5.3 Modes of operation 5.3.2 Modes groups and channels Every channel behaves like an independent NC. A maximum of one part program can be processed per channel. • Control with 1channel One mode group exists. • Control with several channels Channels can be grouped to form several "mode groups."...
Page 102 Setting up the machine 5.3 Modes of operation Further information For information on configuring the channel menu, refer to the SINUMERIK Operate Commissioning Manual. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 103: Settings For The Machine
Setting up the machine 5.4 Settings for the machine Settings for the machine 5.4.1 Switching over the coordinate system (MCS/WCS) The coordinates in the actual value display are relative to either the machine coordinate system or the workpiece coordinate system. By default, the workpiece coordinate system is set as a reference for the actual value display.
Page 104 Setting up the machine 5.4 Settings for the machine The following conditions must be met before you can switch between units of measurement: • The corresponding machine data are set. • All channels are in the reset state. • The axes are not being traversed via "JOG", "DRF", and the "PLC". •...
Page 105: Setting The Zero Offset
Setting up the machine 5.4 Settings for the machine 5.4.3 Setting the zero offset You can enter a new position value in the actual value display for individual axes when a settable zero offset is active. The difference between the position value in the machine coordinate system MCS and the new position value in the workpiece coordinate system WCS is saved permanently in the currently active zero offset (e.g.
Page 106 Setting up the machine 5.4 Settings for the machine Procedure Select the "JOG" mode in the "Machine" operating area. Press the "Set ZO" softkey. - OR - Press the ">>", "REL act. vals" and "Set REL" softkeys to set position values in the relative coordinate system.
Page 107: Zero Offsets
Setting up the machine 5.5 Zero offsets Zero offsets Following reference point approach, the actual value display for the axis coordinates is based on the machine zero (M) of the machine coordinate system (Machine). The program for machining the workpiece, however, is based on the workpiece zero (W) of the workpiece coordinate system (Work).
Page 108: Display Active Zero Offset
Setting up the machine 5.5 Zero offsets You can save the workpiece zero, for example, in the coarse offset, and then store the offset that occurs when a new workpiece is clamped between the old and the new workpiece zero in the fine offset.
Page 109: Displaying The Zero Offset "Overview
Setting up the machine 5.5 Zero offsets 5.5.2 Displaying the zero offset "overview" The active offsets or system offsets are displayed for all axes that have been the setup in the "Work offset - overview" window. In addition to the offset (course and fine), the associated rotation, scaling and mirroring are also displayed.
Page 110: Displaying And Editing Base Zero Offset
Setting up the machine 5.5 Zero offsets Procedure Select the "Parameter" operating area. Press the "Work offset" and "Overview" softkeys. The "Work Offsets - Overview" window opens. 5.5.3 Displaying and editing base zero offset The defined channel-specific and global base offsets, divided into coarse and fine offsets, are displayed for all set-up axes in the "Zero offset - Base"...
Page 111: Displaying And Editing Settable Zero Offset
Setting up the machine 5.5 Zero offsets 5.5.4 Displaying and editing settable zero offset All settable offsets, divided into coarse and fine offsets, are displayed in the "Work offset - G54...G599" window. Rotation, scaling and mirroring are displayed. Procedure Select the "Parameter" operating area. Press the "Work offset"...
Page 112 Setting up the machine 5.5 Zero offsets Note Settings for rotation, scaling and mirroring are specified here and can only be changed here. Tool details You can display the following details for the tool and wear data for tools: • TC •...
Page 113: Deleting A Zero Offset
Setting up the machine 5.5 Zero offsets You can edit the values directly in the table. - OR - Press the "Clear offset" softkey to reset all entered values. Press the "ZO +" or "ZO -" softkey to select the next or previous offset, respectively, within the selected area ("Active", "Base", "G54 to G599") without first having to switch to the overview window.
Page 114 Setting up the machine 5.5 Zero offsets Press the "Clear offset" softkey. A confirmation prompt is displayed as to whether you really want to delete the work offset. Press the "OK" softkey to confirm that you wish to delete the work offset. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 115: Monitoring Axis And Spindle Data
Setting up the machine 5.6 Monitoring axis and spindle data Monitoring axis and spindle data 5.6.1 Specify working area limitations Using the "Working area limitation" function you can limit the range within which a tool should traverse in all channel axes. This function allows you to set up protection zones in the working area that are inhibited for tool motion.
Page 116 Setting up the machine 5.6 Monitoring axis and spindle data You can limit the spindle speeds in fields "Minimum" and "Maximum" within the limit values defined in the relevant machine data. Spindle speed limitation at constant cutting rate In field "Spindle speed limitation at G96", the programmed spindle speed limitation at constant cutting speed is displayed together with the permanently active limitations.
Page 117: Displaying Setting Data Lists
Setting up the machine 5.7 Displaying setting data lists Displaying setting data lists You can display lists with configured setting data. Machine manufacturer Please refer to the machine manufacturer's specifications. Procedure Select the "Parameter" operating area. Press the "Setting data" and "Data lists" softkeys. The "Setting Data Lists"...
Page 118: Handwheel Assignment
Setting up the machine 5.8 Handwheel assignment Handwheel assignment You can traverse the axes in the machine coordinate system (Machine) or in the workpiece coordinate system (Work) via the handwheel. All axes are provided in the following order for handwheel assignment: •...
Page 119 Setting up the machine 5.8 Handwheel assignment - OR - Press the "Back" softkey. The "Handwheel" window closes. Deactivate handwheel Position the cursor on the handwheel whose assignment you wish to cancel (e.g. No. 1). Press the softkey for the assigned axis again (e.g. "X"). - OR - Open the "Axis"...
Page 120: Mda
Setting up the machine 5.9 MDA In "MDI" mode (Manual Data Input mode), you can enter G-code commands or standard cycles block-by-block and immediately execute them for setting up the machine. You have the option of loading an MDI program or a standard program with the standard cycles directly into the MDI buffer from the program manager;...
Page 121: Saving An Mda Program
Setting up the machine 5.9 MDA 5.9.2 Saving an MDA program Procedure Select the "Machine" operating area. Press the <MDA> key. The MDI editor opens. Create the MDI program by entering the G-code commands using the operator's keyboard. Press the "Save MDI" softkey. The "Save from MDI: Select storage location"...
Page 122: Editing/Executing A Mdi Program
Setting up the machine 5.9 MDA 5.9.3 Editing/executing a MDI program Procedure Select the "Machine" operating area. Press the <MDA> key. The MDI editor opens. Enter the desired G-code commands using the operator’s keyboard. - OR - Enter a standard cycle, e.g. CYCLE62 (). Editing G-code commands/program blocks Edit G-code commands directly in the "MDI"...
Page 123: Deleting An Mda Program
Setting up the machine 5.9 MDA 5.9.4 Deleting an MDA program Requirement The MDI editor contains a program that you created in the MDI window or loaded from the program manager. Procedure Press the "Delete blocks" softkey. The program blocks displayed in the program window are deleted. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 124 Setting up the machine 5.9 MDA Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 125: Working In Manual Mode
Working in manual mode General Always use "JOG" mode when you want to set up the machine for the execution of a program or to carry out simple traversing movements on the machine: • Synchronize the measuring system of the controller with the machine (reference point approach) •...
Page 126: Selecting A Tool And Spindle
Working in manual mode 6.2 Selecting a tool and spindle Selecting a tool and spindle 6.2.1 T, S, M windows For the preparatory actions in manual mode, tool selection and spindle control are both performed centrally in a screen form. In manual mode, you can select a tool either by its name or its location number.
Page 127: Selecting A Tool
Working in manual mode 6.2 Selecting a tool and spindle Parameter Meaning Unit Gear stage Specification of the gear stage (auto, I - V) Stop position Entering the spindle position degrees Note Spindle positioning You can use this function to position the spindle at a specific angle, e.g. during a tool change. •...
Page 128: Starting And Stopping A Spindle Manually
Working in manual mode 6.2 Selecting a tool and spindle 6.2.3 Starting and stopping a spindle manually Procedure Select the "JOG" operating mode. Press the "T, S, M" softkey. Select the desired spindle (e.g. S1) and enter the desired spindle speed (rpm) or the constant cutting velocity (m/min) in the adjacent input field.
Page 129: Position Spindle
Working in manual mode 6.2 Selecting a tool and spindle 6.2.4 Position spindle Procedure Select the "JOG" operating mode. Press the "T, S, M" softkey. Select the "Stop Pos." setting in the "Spindle M function" field. The "Stop Pos." entry field appears. Enter the desired spindle stop position.
Page 130: Traversing Axes
Working in manual mode 6.3 Traversing axes Traversing axes You can traverse the axes in manual mode via the Increment or Axis keys or handwheels. During a traverse initiated from the keyboard, the selected axis moves at the programmed setup feedrate.
Page 131: Traversing Axes By A Variable Increment
Working in manual mode 6.3 Traversing axes Note When the controller is switched on, the axes can be traversed right up to the limits of the machine as the reference points have not yet been approached and the axes referenced. Emergency limit switches might be triggered as a result.
Page 132: Positioning Axes
Working in manual mode 6.4 Positioning axes Positioning axes In manual mode, you can traverse individual or several axes to certain positions in order to implement simple machining sequences. The feedrate / rapid traverse override is active during traversing. Procedure If required, select a tool.
Page 133: Manual Retraction
Working in manual mode 6.5 Manual retraction Manual retraction In the following cases, the "Retract" function allows drilling tools to be retracted in the tool direction in the JOG mode: • After interrupting a thread tapping operation (G33/331/G332), • After interrupting machining operations using drilling tools (tools 200 to 299) as a result of power failure or a RESET at the machine control panel.
Page 134 Working in manual mode 6.5 Manual retraction Use the traversing keys (e.g. Z +) to traverse the tool from the workpiece according to the retraction axis displayed in the "Retract Tool" window. Press the "Retract" softkey again when the tool is at the desired position. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 135: Default Settings For Manual Mode
Working in manual mode 6.6 Default settings for manual mode Default settings for manual mode Specify the configurations for the manual mode in the "Settings for manual operation" window. Default settings Settings Meaning Type of feedrate Here, you select the type of feedrate. •...
Page 136 Working in manual mode 6.6 Default settings for manual mode Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 137: Machining The Workpiece
Machining the workpiece Starting and stopping machining During execution of a program, the workpiece is machined in accordance with the programming on the machine. After the program is started in automatic mode, workpiece machining is performed automatically. Preconditions The following requirements must be met before executing a program: •...
Page 138 Machining the workpiece 7.1 Starting and stopping machining Stopping machining Press the <CYCLE STOP> key. Machining stops immediately, individual blocks do not finish execution. At the next start, execution is resumed at the same location where it stopped. Canceling machining Press the <RESET>...
Page 139: Selecting A Program
Machining the workpiece 7.2 Selecting a program Selecting a program Procedure Select the "Program Manager" operating area. The directory overview is opened. Select the location where the program is archived (e.g. "NC") Place the cursor on the directory containing the program that you want to select.
Page 140: Program Running-In
Machining the workpiece 7.3 Program running-in Program running-in When testing a program, you can select that the system can interrupt the machining of the workpiece after each program block, which triggers a movement or auxiliary function on the machine. In this way, you can control the machining result block-by-block during the initial execution of a program on the machine.
Page 141 Machining the workpiece 7.3 Program running-in See also Selecting a program (Page 139) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 142: Displaying The Current Program Block
Machining the workpiece 7.4 Displaying the current program block Displaying the current program block 7.4.1 Current block display The window of the current block display shows the program blocks currently being executed. Display of current program The following information is displayed in the running program: •...
Page 143: Displaying A Basic Block
Machining the workpiece 7.4 Displaying the current program block Display Meaning Blue-green font "G2" or "G3" motion command Gray font Comment Machine manufacturer You can define further highlight colors in the "sleditorwidget.ini" configuration file. Please refer to the machine manufacturer's instructions. Editing a program directly In the Reset state, you can edit the current program directly.
Page 144: Display Program Level
Machining the workpiece 7.4 Displaying the current program block • Other programmed addresses • M functions Machine manufacturer Please observe the information provided by the machine manufacturer. Procedure A program is selected for execution and has been opened in the "Machine" operating area.
Page 145 Machining the workpiece 7.4 Displaying the current program block • Block number, or line number • Remain program run throughs (only for several program run throughs) Precondition A program must be selected for execution in "AUTO" mode. Procedure Press the "Program levels" softkey. The "Program levels"...
Page 146: Correcting A Program
Machining the workpiece 7.5 Correcting a program Correcting a program As soon as a syntax error in the part program is detected by the controller, program execution is interrupted and the syntax error is displayed in the alarm line. Correction options Depending on the state of the control system, you have various options of correcting the program.
Page 147: Repositioning Axes
Machining the workpiece 7.6 Repositioning axes Repositioning axes After a program interruption in the automatic mode (e.g. after a tool breaks), you can move the tool away from the contour in manual mode. The coordinates of the interrupt position will be saved. The distances traversed in manual mode are displayed in the actual value window.
Page 148: Starting Execution At A Specific Point
Machining the workpiece 7.7 Starting execution at a specific point Starting execution at a specific point 7.7.1 Use block search If you want to perform only a certain section of a program on the machine, then you need not start the program from the beginning. You can start the program from a specified program block.
Page 149 Machining the workpiece 7.7 Starting execution at a specific point Cascaded search You can start another search from the "Search target found" state. Each time a search target is found, it is possible to continue cascading arbitrarily. Note Another cascaded block search can be started from the stopped program execution only if the search target has been found.
Page 150: Continuing Program From Search Target
Machining the workpiece 7.7 Starting execution at a specific point 7.7.2 Continuing program from search target Press the "CYCLE START" key twice to continue the program from the desired position. • The first CYCLE START outputs the auxiliary functions collected during the search. The program is then in the Stop state.
Page 151: Defining An Interruption Point As Search Target
Machining the workpiece 7.7 Starting execution at a specific point 7.7.4 Defining an interruption point as search target Requirement A program was selected in "AUTO" mode and interrupted during execution through CYCLE STOP or RESET. Procedure Press the "Block search" softkey. Press the "Interrupt point"...
Page 152: Parameters For Block Search In The Search Pointer
Machining the workpiece 7.7 Starting execution at a specific point For example, if the target is located in the subprogram called directly from the main program, you must enter the target in program level 2. The target specification must always be unique. This means, for example, that if the subprogram is called in the main program in two different places, you must also specify a target in program level 1 (main program).
Page 153: Block Search Mode
Machining the workpiece 7.7 Starting execution at a specific point Parameter Meaning Type " " search target is ignored on this level N no. Block number Label Jump label Text string Subprg. Subprogram call Line Line number Search target Point in the program at which machining is to start 7.7.7 Block search mode Set the desired search variant in the "Search Mode"...
Page 154 Machining the workpiece 7.7 Starting execution at a specific point Block search mode Meaning Without calculation For a quick search in the main program. Calculations will not be performed during the block search, i.e. the calculation is skipped up to the target block. All settings required for execution have to be programmed from the target block (e.g.
Page 155: Controlling The Program Run
Machining the workpiece 7.8 Controlling the program run Controlling the program run 7.8.1 Program control You can change the program sequence in the "AUTO" and "MDA" modes. Abbreviation/program Mode of operation control The program is started and executed with auxiliary function outputs and dwell times. In this mode, the axes are not traversed.
Page 156: Skip Blocks
Machining the workpiece 7.8 Controlling the program run Abbreviation/program Mode of operation control In the program, the measurement results screen display is activated while machining. Program processing stops at the points you defined as relevant to stop before the program started.
Page 157 Machining the workpiece 7.8 Controlling the program run The number of skip levels that can be used depends on a machine datum. Machine manufacturer Please observe the information provided by the machine manufacturer. Skip levels, activate Select the corresponding checkbox to activate the desired skip level. Note The "Program Control - Skip Blocks"...
Page 158: Overstore
Machining the workpiece 7.9 Overstore Overstore With overstore, you have the option of executing technological parameters (for example, auxiliary functions, axis feed, spindle speed, programmable instructions, etc.) before the program is actually started. The program instructions act as if they are located in a normal part program.
Page 159 Machining the workpiece 7.9 Overstore Deleting blocks Press the "Delete blocks" softkey to delete program blocks you have en‐ tered. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 160: Editing A Program
Machining the workpiece 7.10 Editing a program 7.10 Editing a program With the editor, you are able to render, supplement, or change part programs. Note Maximum block length The maximum block length is 512 characters. Calling the editor • The editor is started via the "Program correction" softkey in the "Machine" operating area. You can directly change the program by pressing the <INSERT>...
Page 161 Machining the workpiece 7.10 Editing a program Search options • Whole words Activate this option and enter a search term if you want to search for texts/terms that are present as words in precisely this form. If, for example, you enter the search term "Finishing tool", only single "Finishing tool" terms are displayed.
Page 162: Replacing Program Text
Machining the workpiece 7.10 Editing a program Further search options Softkey Function The cursor is set to the first character in the program. The cursor is set to the last character in the program. 7.10.2 Replacing program text You can find and replace text in one step. Precondition The desired program is opened in the editor.
Page 163: Copying/Pasting/Deleting Program Blocks
Machining the workpiece 7.10 Editing a program Note Replacing texts • Read-only lines (;*RO*) If hits are found, the texts are not replaced. • Contour lines (;*GP*) If hits are found, the texts are replaced as long as the lines are not read-only. •...
Page 164 Machining the workpiece 7.10 Editing a program Procedure Press the "Mark" softkey. - OR - Press the <SELECT> key. Select the desired program blocks with the cursor or mouse. Press the "Copy" softkey in order to copy the selection to the buffer mem‐ ory.
Page 165: Renumbering A Program
Machining the workpiece 7.10 Editing a program Note Copy/cut current line To copy and cut the current line where the cursor is positioned, it is not necessary to mark or select it. You have the option of making the "Cut" softkey only operable for marked program sections via editor settings.
Page 166: Creating A Program Block
Machining the workpiece 7.10 Editing a program 7.10.5 Creating a program block In order to structure programs to achieve a higher degree of transparency, you have the option of combining several G-code blocks to form program blocks. Program blocks can be created in two stages. This means that you can form additional blocks within a block (nesting).
Page 167: Opening Additional Programs
Machining the workpiece 7.10 Editing a program Press the "Open blocks" softkey if you wish to display the program with all blocks. Press the "Close blocks" softkey if you wish to display the program again in a structured form. Remove block Open the block.
Page 168: Editor Settings
Machining the workpiece 7.10 Editing a program Precondition You have opened a program in the editor. Procedure Press the ">>" and "Open additional program" softkeys. The "Select Additional Program" window is opened. Select the program or programs that you wish to display in addition to the already opened program.
Page 169 Machining the workpiece 7.10 Editing a program Setting Meaning Line break • Yes: Long lines are broken and wrapped around. • No: If the program includes long lines, then a horizontal scrollbar is dis‐ played. You can move the section of the screen horizontally to the end of the line.
Page 170 Machining the workpiece 7.10 Editing a program Setting Meaning Record tools Defines whether the tool data is recorded. • Recording takes place during processing. The data is stored in a TTD file (Tool Time Data). The TTD file is located in the directory of the associated part program.
Page 171 Machining the workpiece 7.10 Editing a program Procedure Select the "Program" operating area. Press the "Edit" softkey. Press the ">>" and "Settings" softkeys. The "Settings" window opens. Make the required changes. Press the "Del. machining times" softkey if you wish to delete the machin‐ ing times.
Page 172: Display And Edit User Variables
Machining the workpiece 7.11 Display and edit user variables 7.11 Display and edit user variables The defined user data may be displayed in lists. User variables The following variables can be defined: • Global arithmetic parameters (RG) • Channel-specific arithmetic parameters (R parameters) •...
Page 173: Global R Parameters
Machining the workpiece 7.11 Display and edit user variables 7.11.1 Global R parameters Global R parameters are arithmetic parameters, which exist in the control itself, and can be read or written to by all channels. You use global R parameters to exchange information between channels, or if global settings are to be evaluated for all channels.
Page 174: R Parameters
Machining the workpiece 7.11 Display and edit user variables Deleting R parameters and comments Press the ">>" and "Delete" softkeys. The "Delete global R parameters" window opens. In fields "from global R parameters" and "to global R parameters", select the global R parameters whose values you wish to delete.
Page 175: Displaying Global User Data (Gud)
Machining the workpiece 7.11 Display and edit user variables Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "R variables" softkey. The "R parameters" window appears. Display comments Press the ">>" and "Display comments" softkeys. The "R parameters with comments " window opens. Press the "Display comments"...
Page 176 Machining the workpiece 7.11 Display and edit user variables GUDs apply in all programs. Definition A GUD variable is defined with the following: • Keyword DEF • Range of validity NCK • Data type (INT, REAL, ….) • Variable names •...
Page 177: Displaying Channel Guds
Machining the workpiece 7.11 Display and edit user variables - OR - Press the "GUD selection" and ">>" softkeys as well as the "GUD7" to "GUD9" softkeys if you want to display GUD 7 to GUD 9 of the global user variables.
Page 178: Displaying Local User Data (Lud)
Machining the workpiece 7.11 Display and edit user variables Press the "Channel GUD" and "GUD selection" softkeys. A new vertical softkey bar appears. Press the "SGUD" ... "GUD6" softkeys if you want to display the SGUD, MGUD, UGUD as well as GUD4 to GUD 6 of the channel-specific user variables.
Page 179: Displaying Program User Data (Pud)
Machining the workpiece 7.11 Display and edit user variables 7.11.6 Displaying program user data (PUD) Program-global user variables PUDs are global part program variables (Program User Data). PUDs are valid in all main programs and subprograms, where they can also be written and read. Machine manufacturer Please refer to the machine manufacturer's specifications.
Page 180 Machining the workpiece 7.11 Display and edit user variables Enter the desired search term and press "OK". The cursor is automatically positioned on the R parameters or user varia‐ bles you are searching for, if they exist. By editing a DEF/MAC file, you can alter or delete existing definition/macro files or add new ones. Procedure Select the "Start-up"...
Page 181: Display G And Auxiliary Functions
Machining the workpiece 7.12 Display G and auxiliary functions 7.12 Display G and auxiliary functions 7.12.1 Selected G functions 16 selected G groups are displayed in the "G Function" window. Within a G group, the G function currently active in the controller is displayed. Some G codes (e.g.
Page 182 Machining the workpiece 7.12 Display G and auxiliary functions Group Meaning G group 7 Tool radius compensation (e.g. G40, G42) G group 8 Settable work offset (e.g. G54, G57, G500) G group 9 Offset suppression (e.g. SUPA, G53) G group 10 Exact stop - continuous-path mode (e.g.
Page 183: All G Functions
Machining the workpiece 7.12 Display G and auxiliary functions 7.12.2 All G functions All G groups and their group numbers are listed in the "G Functions" window. Within a G group, only the G function currently active in the controller is displayed. Additional information in the footer The following additional information is displayed in the footer: •...
Page 184: Auxiliary Functions
Machining the workpiece 7.12 Display G and auxiliary functions Further information Additional information on the contour / orientation tolerance is provided in the Basic Functions Function Manual. Procedure Select the "Machine" operating area Press the <JOG>, <MDI> or <AUTO> key. Press the ">>"...
Page 185 Machining the workpiece 7.12 Display G and auxiliary functions Press the "H functions" softkey. The "Auxiliary Functions" window opens. Press the "H functions" softkey again to hide the window again. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 186: Displaying Superimpositions
Machining the workpiece 7.13 Displaying superimpositions 7.13 Displaying superimpositions You can display handwheel axis offsets or programmed superimposed movements in the "Superimpositions" window. Input field Meaning Tool Current superimposition in the tool direction Minimum value for superimposition in the tool direction Maximum value for superimposition in the tool direction Displays the handwheel axis offset The selection of values displayed in the "Superimposition"...
Page 187: Displaying Status Of Synchronized Actions
Machining the workpiece 7.14 Displaying status of synchronized actions 7.14 Displaying status of synchronized actions You can display status information for diagnosing synchronized actions in the "Synchronized Actions" window. You get a list with all currently active synchronized actions. In this list, the synchronized action programming is displayed in the same form as in the part program.
Page 188 Machining the workpiece 7.14 Displaying status of synchronized actions Procedure Select the "Machine" operating area. Press the <AUTO>, <MDA> or <JOG> key. Press the menu forward key and the "Synchron." softkey. The "Synchronized Actions" window appears. You obtain a display of all activated synchronized actions. Press the "ID"...
Page 189: Displaying The Program Runtime And Counting Workpieces
Machining the workpiece 7.15 Displaying the program runtime and counting workpieces 7.15 Displaying the program runtime and counting workpieces To gain an overview of the program runtime and the number of machined workpieces, open the "Times, Counter" window. Machine manufacturer Please observe the information provided by the machine manufacturer.
Page 190 Machining the workpiece 7.15 Displaying the program runtime and counting workpieces Procedure Select the "Machine" operating area. Press the <AUTO> key. Press the "Times, Counter" softkey. The "Times, Counter" window opens. Select "Yes" under "Count workpieces" if you want to count completed workpieces.
Page 191: Settings For The Automatic Mode
Machining the workpiece 7.16 Settings for the automatic mode 7.16 Settings for the automatic mode Before machining a workpiece, you can test the program in order to identify programming errors at an early stage. Use the dry run feedrate for this purpose. You have the option of additionally limiting the traversing speed so that when running-in a new program with rapid traverse, no undesirably high traversing speeds occur.
Page 192 Machining the workpiece 7.16 Settings for the automatic mode Note Please observe the information provided by the machine manufacturer. Save machining times You define how the machining times determined are processed. • Yes A subdirectory with the name "GEN_DATA.WPD" is created in the directory of the part program.
Page 193 Machining the workpiece 7.16 Settings for the automatic mode Select the required entry in the "Display measurement result" field: • "Automatic" The measurement result window opens automatically. • "manual" The measurement result window is to be opened by pressing the "Measurement result"...
Page 194: Working With Dxf Files
Machining the workpiece 7.17 Working with DXF files 7.17 Working with DXF files 7.17.1 Overview The "DXF-Reader" function allows you to open files created in SINUMERIK Operate directly in a CAD system and accept and store contours directly in G-code. The DXF file can be displayed in the Program Manager.
Page 195: Displaying Cad Drawings
Machining the workpiece 7.17 Working with DXF files • "LAYER" • "STYLE" • "VIEW" • "UCS" • "VPORT" • "APPID" • "DIMSTYLE" • "HEADER ($INSUNITS, $MEASUREMENT)" • "TABLES" • "BLOCKS" • "ENTITIES" 7.17.2 Displaying CAD drawings 7.17.2.1 Open a DXF file Procedure Select the "Program Manager"...
Page 196: Enlarging Or Reducing The Cad Drawing
Machining the workpiece 7.17 Working with DXF files Procedure Press the "Clean" and "Layer selection" softkeys if you want to hide spe‐ cific layers. The "Layer Selection" window opens. Deactivate the required layers and press the "OK" softkey. - OR - Press the "Clean automat."...
Page 197: Changing The Section
Machining the workpiece 7.17 Working with DXF files - OR - Press the "Details" and "Zoom elem. selection" softkeys if you want to au‐ tomatically zoom elements that are in a selection set. 7.17.2.4 Changing the section If you want to move or change the size of a section of the drawing, for example, to view details or redisplay the complete drawing later, use the magnifying glass.
Page 198: Displaying/Editing Information For The Geometric Data
Machining the workpiece 7.17 Working with DXF files Procedure Press the "Details" and "Rotate figure" softkeys. Press the "Arrow right", "Arrow left", "Arrow up", "Arrow down", "Arrow clockwise" or "Arrow counter-clockwise" softkey to change the position of the drawing. 7.17.2.6 Displaying/editing information for the geometric data Precondition The DXF file is opened in the Program Manager or in the editor.
Page 199: Importing And Editing A Dxf File
Machining the workpiece 7.17 Working with DXF files 7.17.3 Importing and editing a DXF file 7.17.3.1 General procedure • Creating/opening a G code program • Call the "Contour" cycle and create a "New contour" • Import the DXF file • Select the contour in the DXF file or CAD drawing and click "OK" to accept the cycle •...
Page 200: Selecting The Machining Range / Deleting The Range And Element
Machining the workpiece 7.17 Working with DXF files 7.17.3.4 Selecting the machining range / deleting the range and element You can select ranges in the DXF file and therefore reduce the elements. After accepting the 2nd position, only the contents of the selected rectangle are displayed. Contours are cut to the rectangle.
Page 201: Saving The Dxf File
Machining the workpiece 7.17 Working with DXF files Press the "Arrow right", "Arrow left", "Arrow up" or "Arrow down" softkey to move the selection tool. - OR - Delete element Press the "Element delete" softkey, and using the selection tool, select the element that you wish to delete.
Page 202: Specifying A Reference Point
Machining the workpiece 7.17 Working with DXF files 7.17.3.6 Specifying a reference point Because the zero point of the DXF file normally differs from the zero point of the CAD drawing, specify a reference point. Procedure The DXF file is opened in the editor. Press the ">>"...
Page 203 Machining the workpiece 7.17 Working with DXF files soon as there are no subsequent elements – or intersections with other elements of the contour occur. Note If a contour includes more elements than can be processed, you will be offered the option of transferring the contour to the program as pure G code.
Page 204 Machining the workpiece 7.17 Working with DXF files Press the "Element start point" softkey to place the contour start at the start point of the element. - OR - Press the "Element end point" softkey to place the contour start at the end point of the element.
Page 205: Mold Making View
Machining the workpiece 7.18 Mold making view 7.18 Mold making view For large mold making programs such as those provided by CAD/CAM systems, you have the option to display the machining paths by using a fast view. This provides you with a fast overview of the program, and you have the possibility of correcting it.
Page 206 Machining the workpiece 7.18 Mold making view The following NC blocks are not supported for the mold making view: • Helix programming • Rational polynomials • Other G codes or language commands All NC blocks that cannot be interpreted are simply overread. Simultaneous view of the program and mold making view You have the option of displaying the mold making view next to the program blocks in the editor.
Page 207: Starting The Mold Making View
Machining the workpiece 7.18 Mold making view Changing and adapting the mold making view Like simulation and simultaneous recording, you have the option of changing and adapting the mold making view in order to achieve the optimum view. • Increasing or reducing the size of the graphic •...
Page 208: Specifically Jump To The Program Block
Machining the workpiece 7.18 Mold making view Procedure Press the softkey "Hide G1/G2/G3" if you want to conceal the machining paths. - OR - Press the softkey "Hide G0" if you want to deactivate the approach and retraction paths. - OR - Press softkey "Hide points"...
Page 209: Searching For Program Blocks
Machining the workpiece 7.18 Mold making view Procedure Press the ">>" and "Select point" softkeys. Cross-hairs for selecting a point are shown in the diagram. Using the cursor keys, move the cross-hairs to the desired position in the graphic. Press the "Select NC block" softkey. The cursor jumps to the associated program block in the editor.
Page 210: Moving And Rotating The Graphic
Machining the workpiece 7.18 Mold making view Procedure Press the <+> and <-> keys if you wish to enlarge or reduce the graphic display. The graphic display enlarged or reduced from the center. - OR - Press the "Details" and "Zoom +" softkeys if you wish to increase the size of the segment.
Page 211: Modifying The Viewport
Machining the workpiece 7.18 Mold making view Procedure Press one of the cursor keys to move the mold making view up, down, left or right. - OR - With the <SHIFT> key pressed, rotate the mold building view in the re‐ quired direction using the cursor keys.
Page 212 Machining the workpiece 7.18 Mold making view Press the "Magnify +" or <+> softkey to enlarge the frame. - OR - Press the "Magnify -" or <-> softkey to reduce the frame. - OR - Press one of the cursor keys to move the frame up, down, left or right. Press the "Accept"...
Page 213: Simulating Machining
Simulating machining Overview During simulation, the current program is calculated in its entirety and the result displayed in graphic form. The result of programming is verified without traversing the machine axes. Incorrectly programmed machining steps are detected at an early stage and incorrect machining on the workpiece prevented.
Page 214 Simulating machining 8.1 Overview Depth display The depth infeed is color-coded. The depth display shows the depth level at which machining is currently. "The deeper, the darker" applies for the depth display. Machine references The simulation is implemented as workpiece simulation. This means that it is not assumed that the zero offset has already been precisely scratched or is known.
Page 215 Simulating machining 8.1 Overview Note Thread turns not displayed For thread and drill thread milling, the thread turns are not displayed in the simulation and for simultaneous recording. Display variants You can choose between three variants of graphical display: • Simulation before machining of the workpiece Before machining the workpiece on the machine, you can perform a quick run-through in order to graphically display how the program will be executed.
Page 216 Simulating machining 8.1 Overview Properties of simultaneous recording and simulation Traversing paths For the simulation, the displayed traversing paths are saved in a ring buffer. If this buffer is full, then the oldest traversing path is deleted with each new traversing path. Optimum display If simultaneous machining is stopped or has been completed, then the display is again converted into a high-resolution image.
Page 217 Simulating machining 8.1 Overview Examples Several examples for machine types that are supported: Swivel head 90°/90° Swivel head 90°/45° Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 218 Simulating machining 8.1 Overview Swivel table 90°/90° Swivel table 90°/45° Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 219 Simulating machining 8.1 Overview Swivel combination 90°/90° Swivel combination 45°/90° Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 220: Simulation Prior To Machining Of The Workpiece
Simulating machining 8.2 Simulation prior to machining of the workpiece Simulation prior to machining of the workpiece Before machining the workpiece on the machine, you have the option of performing a quick run- through in order to graphically display how the program will be executed. This provides a simple way of checking the result of the programming.
Page 221 Simulating machining 8.2 Simulation prior to machining of the workpiece Note Operating area switchover The simulation is exited if you switch into another operating area. If you restart the simulation, then this starts again at the beginning of the program. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 222: Simultaneous Recording Prior To Machining Of The Workpiece
Simulating machining 8.3 Simultaneous recording prior to machining of the workpiece Simultaneous recording prior to machining of the workpiece Before machining the workpiece on the machine, you can graphically display the execution of the program on the screen to monitor the result of programming. Software option You require the option "Simultaneous recording (real-time simulation)"...
Page 223: Simultaneous Recording During Machining Of The Workpiece
Simulating machining 8.4 Simultaneous recording during machining of the workpiece Simultaneous recording during machining of the workpiece If the view of the work space is blocked by coolant, for example, while the workpiece is being machined, you can also track the program execution on the screen. Software option You require the option "Simultaneous recording (real-time simulation)"...
Page 224: Different Views Of The Workpiece
Simulating machining 8.5 Different views of the workpiece Different views of the workpiece 8.5.1 Overview In the graphical display, you can choose between different views so that you constantly have the best view of the current workpiece machining, or in order to display details or the overall view of the finished workpiece.
Page 225: View
Simulating machining 8.5 Different views of the workpiece 8.5.3 3D view Displaying the 3D view Simultaneous recording or the simulation is started. Press the "Other views" and "3D view" softkeys. Software option You require the option "3D simulation (finished part)" for the simulation. Changing the display You can increase or decrease the size of the simulation graphic, move it, turn it, or change the segment.
Page 226 Simulating machining 8.5 Different views of the workpiece - OR - Press the "From left" softkey if you wish to view the workpiece from the left. - OR - Press the "From right" softkey if you wish to view the workpiece from the right.
Page 227: Editing The Simulation Display
Simulating machining 8.6 Editing the simulation display Editing the simulation display 8.6.1 Blank display You have the option of replacing the blank defined in the program or to define a blank for programs in which a blank definition cannot be inserted. Note The unmachined part can only be entered if simulation or simultaneous recording is in the reset state.
Page 228: Program Control During Simulation
Simulating machining 8.7 Program control during simulation Program control during simulation 8.7.1 Changing the feedrate You have the capability of changing the feedrate at any time during the simulation. You track the changes in the status bar. Note If you are working with the "Simultaneous recording" function, you use the rotary switch (override) on the control panel.
Page 229: Simulating The Program Block By Block
Simulating machining 8.7 Program control during simulation 8.7.2 Simulating the program block by block You have the capability of controlling the program execution during the simulation, i.e. to execute a program, e.g. program block by program block. Procedure Simulation is started. Press the "Program control"...
Page 230: Modifying And Adapting The Simulation Graphics
Simulating machining 8.8 Modifying and adapting the simulation graphics Modifying and adapting the simulation graphics 8.8.1 Enlarging or reducing the graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press the <+> and <-> keys if you wish to enlarge or reduce the graphic display.
Page 231: Panning A Graphical Representation
Simulating machining 8.8 Modifying and adapting the simulation graphics 8.8.2 Panning a graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press a cursor key if you wish to move the graphic up, down, left, or right. 8.8.3 Rotating the graphical representation In the 3D view you can rotate the position of the workpiece to view it from all sides.
Page 232: Modifying The Viewport
Simulating machining 8.8 Modifying and adapting the simulation graphics 8.8.4 Modifying the viewport If you would like to move, enlarge or decrease the size of the segment of the graphical display, e.g. to view details or display the complete workpiece, use the magnifying glass. Using the magnifying glass, you can define your own section and then enlarge or reduce its size.
Page 233 Simulating machining 8.8 Modifying and adapting the simulation graphics Procedure Press the "Details" softkey. Press the "Cut" softkey. The workpiece is displayed in the cut state. Press the corresponding softkey to shift the cutting plane in the required direction. … Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 234: Displaying Simulation Alarms
Simulating machining 8.9 Displaying simulation alarms Displaying simulation alarms Alarms might occur during simulation. If an alarm occurs during a simulation run, a window opens in the operating window to display it. The alarm overview contains the following information: • Date and time •...
Page 235: Creating A G Code Program
Creating a G code program Graphical programming Functions The following functionality is available: • Technology-oriented program step selection (cycles) using softkeys • Input windows for parameter assignment with animated help screens • Context-sensitive online help for every input window • Support with contour input (geometry processor) Call and return conditions •...
Page 236: Program Views
Creating a G code program 9.2 Program views Program views You can display a G code program in various ways. • Program view • Parameter screen, either with help screen or graphic view Note Help screens / animations Please note that not all the conceivable kinematics can be displayed in help screens and animations of the cyclic support.
Page 237 Creating a G code program 9.2 Program views Display of the machining times Display Meaning Light green background Measured machining time of the program block (automatic mode) Green background Measured machining time of the program group (automatic mode) Light blue background Estimated machining time of the program block (simulation) Blue background Estimated machining time of the program group (simulation)
Page 238 Creating a G code program 9.2 Program views If the programs of several channels are displayed, the associated commands are displayed in one line. Display Meaning Synchronization command In the program view, you can move between the program blocks using the <Cursor up>...
Page 239 Creating a G code program 9.2 Program views Parameter screen with graphic view Press the "Graphic view" softkey to toggle between the help screen and the graphic view. Note Switching between the help screen and the graphic view The key combination <CTRL> + <G> is also available for the switchover between the help screen and the graphic view.
Page 240: Program Structure
Creating a G code program 9.3 Program structure Program structure G_code programs can always be freely programmed. The most important commands that are included in the rule: • Set a machining plane • Call a tool (T and D) • Call a work offset •...
Page 241: Fundamentals
Creating a G code program 9.4 Fundamentals Fundamentals 9.4.1 Machining planes A plane is defined by means of two coordinate axes. The third coordinate axis (tool axis) is perpendicular to this plane and determines the infeed direction of the tool (e.g. for 2½-D machining).
Page 242: Programming A Tool (T)
Creating a G code program 9.4 Fundamentals For G17, reference points in the plane are called X0 Y0, for G18 they are called Z0 X0 - and for G19, they are called Y0 Z0. The depth specification in the tool axis for G17 is called Z1, for G18, Y1 and for G19, X1.
Page 243: Generating A G Code Program
Creating a G code program 9.5 Generating a G code program Generating a G code program Create a separate program for each new workpiece that you would like to produce. The program contains the individual machining steps that must be performed to produce the workpiece. Part programs in the G code can be created under the "Workpiece"...
Page 244: Blank Input
Creating a G code program 9.6 Blank input Blank input 9.6.1 Overview Function The blank is used for the simulation and the simultaneous recording. A useful simulation can only be achieved with a blank that is as close as possible to the real blank. Create a separate program for each new workpiece that you would like to produce.
Page 245: Calling The Input Screen
Creating a G code program 9.6 Blank input 9.6.2 Calling the input screen Procedure Select the "Program" operating area. Press the "Misc." and "Blank" softkeys. The "Blank Input" window opens. 9.6.3 Blank input Parameter Description Unit Data for Selection of the spindle for blank •...
Page 246 Creating a G code program 9.6 Blank input Parameter Description Unit Initial dimension Final dimension (abs) or final dimension in relation to ZA (inc) Machining dimension (abs) or machining dimension in relation to ZA (inc) Outside diameter – (only for tube and cylinder) Inside diameter (abs) or wall thickness (inc) –...
Page 247: Selection Of The Cycles Via Softkey
Creating a G code program 9.7 Selection of the cycles via softkey Selection of the cycles via softkey Overview of machining steps The following softkeys are available to insert machining steps. ⇒ ⇒ Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 248 Creating a G code program 9.7 Selection of the cycles via softkey Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 249: Multi-Channel View
Multi-channel view 10.1 Multi-channel view The multi-channel view allows you to simultaneously view several channels in the following operating areas: • "Machine" operating area • "Program" operating area Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 250: Multi-Channel View In The "Machine" Operating Area
Multi-channel view 10.2 Multi-channel view in the "Machine" operating area 10.2 Multi-channel view in the "Machine" operating area With a multi-channel machine, you have the option of simultaneously monitoring and influencing the execution of several programs. Machine manufacturer Please observe the information provided by the machine manufacturer. Displaying the channels in the "Machine"...
Page 251 Multi-channel view 10.2 Multi-channel view in the "Machine" operating area Switching between single- and multi-channel view Press the <MACHINE> key in order to briefly switch between the single- and multi-channel view in the machine area. Press the <NEXT WINDOW> key in order to switch between the upper and lower window within a channel column.
Page 252 Multi-channel view 10.2 Multi-channel view in the "Machine" operating area In the window "Settings for Multi-Channel View" in the selection box "View", select the required entry (e.g. "2 channels") and define the channels as well as the sequence in which they are to be dis‐ played.
Page 253: Multi-Channel View For Large Operator Panels
Multi-channel view 10.3 Multi-channel view for large operator panels 10.3 Multi-channel view for large operator panels On the OP015 and OP019 operator panels as well as on the PC, you have the option of displaying up to four channels next to each one. This simplifies the creation and run-in for multi-channel programs.
Page 254 Multi-channel view 10.3 Multi-channel view for large operator panels Note 2-channel display Unlike the smaller operator panels, the T,F,S window is visible for a 2-channel view in the "Machine" operating area. Program operating area You can display as many as ten programs next to each other in the editor. Displaying a program You can define the width of the program in the Editor window using the settings in the editor.
Page 255: Setting The Multi-Channel View
Multi-channel view 10.4 Setting the multi-channel view 10.4 Setting the multi-channel view Setting Meaning View Here, you specify how many channels are displayed. • 1 channel • 2 channels • 3 channels • 4 channels Channel selection and se‐ You specify which channels in which sequence are displayed in the multi- quence channel view.
Page 256 Multi-channel view 10.4 Setting the multi-channel view Press the menu forward key and the "Settings" softkey. Press the "Multi-channel view" softkey. The "Settings for Multi-Channel View" window is opened. Set the multi-channel or single-channel view and define which channels are to be seen in the "Machine" operating area - and in the editor - in which sequence.
Page 257: Collision Avoidance
Collision avoidance Collision avoidance allows you to avoid collisions and damage while machining a workpiece or creating programs. Software option You require the "Collision Avoidance ECO (machine)" software option in order to use this function for geometrically primitive protection area elements. Software option You require the "Collision Avoidance (machine, working area)"...
Page 258 Collision avoidance NOTICE No complete machine protection Incomplete models, e.g. machine parts, workpieces that have not been modeled or new objects in the working area, are not monitored and can therefore cause collisions. Additional information Further information about the kinematic chain and collision avoidance is provided in: •...
Page 259: Activate Collision Avoidance
Collision avoidance 11.1 Activate collision avoidance 11.1 Activate collision avoidance Precondition • Collision avoidance is setup and an active machine model is available. • The setting "Collision avoidance" has been selected for the AUTO operating mode or for the JOG and MDA operating modes. Procedure Select the "Machine"...
Page 260: Set Collision Avoidance
Collision avoidance 11.2 Set collision avoidance 11.2 Set collision avoidance Using "Settings", you have the option of separately activating or deactivating the collision monitoring for the Machine operating area (operating modes, AUTO, JOG and MDI) separately for the machine and tools. Using machine data, you define from which protection level the collision avoidance for the machine or the tool can be activated or deactivated in the operating modes JOG/MDI or AUTO.
Page 261 Collision avoidance 11.2 Set collision avoidance Press the menu forward key and the "Settings" softkey. Press the "Collision avoidance" softkey. The "Collision Avoidance" window opens. In the "Collision avoidance" line for the required operating modes (e.g. for JOG/MDI), select the entry "On" to activate the collision avoidance or "Off" to deactivate collision avoidance.
Page 262 Collision avoidance 11.2 Set collision avoidance Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 263: Tool Management
Tool management 12.1 Lists for the tool management All tools and also all magazine locations that have been created or configured in the NC are displayed in the lists in the Tool area. All lists display the same tools in the same order. When switching between the lists, the cursor remains on the same tool in the same screen segment.
Page 264 Tool management 12.1 Lists for the tool management Search functions You have the option of searching through the lists according to the following objects: • Tool • Magazine location • Empty location Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 265: Magazine Management
Tool management 12.2 Magazine management 12.2 Magazine management Depending on the configuration, the tool lists support a magazine management. Magazine management functions • Press the "Magazine" horizontal softkey to obtain a list that displays tools with magazine- related data. • The Magazine / Magazine location column is displayed in the lists. •...
Page 266: Tool Types
Tool management 12.3 Tool types 12.3 Tool types A number of tool types are available when you create a new tool. The tool type determines which geometry data is required and how it will be computed. Tool types Figure 12-1 Example of Favorites list Figure 12-2 Available tools in the "New Tool - Milling Cutter"...
Page 267 Tool management 12.3 Tool types Figure 12-3 Available tools in the "New Tool - Drill" window Figure 12-4 Available tools in the "New Tool - Special Tools" window Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 268: Tool Dimensioning
Tool management 12.4 Tool dimensioning 12.4 Tool dimensioning This section provides an overview of the dimensioning of tools. Tool types Figure 12-5 End mill (Type 120) Figure 12-6 Face mill (Type 140) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 269 Tool management 12.4 Tool dimensioning Figure 12-7 Angle head cutter (Type 130) Figure 12-8 Drill (Type 200) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 270 Tool management 12.4 Tool dimensioning Figure 12-9 Tap (Type 240) Figure 12-10 3D tool with an example of a cylindrical die-sinking cutter (Type 110) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 271 Tool management 12.4 Tool dimensioning Figure 12-11 3D tool type with an example of a ballhead cutter (Type 111) Figure 12-12 3D tool with an example of an end mill with corner rounding (Type 121) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 272 Tool management 12.4 Tool dimensioning Figure 12-13 3D tool type with an example of a bevel cutter (Type 155) Figure 12-14 3D tool with an example of a bevel cutter with corner rounding (Type 156) Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 273 Tool management 12.4 Tool dimensioning Figure 12-15 3D tool with an example of a tapered die-sinking cutter (Type 157) ① Length m ② Length u Figure 12-16 3D probe Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 274 Tool management 12.4 Tool dimensioning Figure 12-17 Crossover head adapter L1, L2, L3 are offset geometry lengths. Machine manufacturer The tool length of the workpiece probe is measured to the center of the ball (length m) or to the ball circumference (length u). Please observe the information provided by the machine manufacturer.
Page 275: Tool List
Tool management 12.5 Tool list 12.5 Tool list All parameters and functions that are required to create and set up the tools are displayed in the tool list. Each tool is uniquely identified by the tool identifier and the replacement tool number. Tool parameters Column heading Meaning...
Page 276 Tool management 12.5 Tool list Column heading Meaning Number of teeth for Type 100 - milling tool, Type 110 - ball end mill for cylindrical die-sinking cutter, Type 111 - ball end mill or tapered die-sinking cutter, Type 120 - end mill, Type 121 - end mill with corner rounding, Type 130 - angle head cutter, Type 131 - angle head cutter with corner rounding, Type 140 - facing tool, Type 150 - side mill, Type 155 - bevel cutter, Type 156 - bevel cutter with corner rounding and Type 157 - tapered die-sinking cut‐...
Page 277: Creating A New Tool
Tool management 12.5 Tool list Icon/ Meaning Marking Yellow triangle pointing The prewarning limit has been reached. downward Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool. A tooltip provides a short description.
Page 278: Additional Data
Tool management 12.5 Tool list The "New tool - favorites" window opens. - OR - If you want to create a tool that is not in the "Favorites" list, press the softkey "Cutters 100-199", "Drill 200-299", or "Spec. tool 700-900". The "New tool - milling cutter", "New tool - drill", or "New tool - special tools"...
Page 279 Tool management 12.5 Tool list Tools with additional geometry data Tool type Additional parameters 111 Conical ballhead cutter Corner radius 121 End mill with corner round‐ Corner radius 130 Angle head cutter Geometry length (length X, length Y, length Z) Wear length (Δ...
Page 280: Managing Several Cutting Edges
Tool management 12.5 Tool list You can use the configuration file to specify the data to be displayed for specific tool types in the "Additional Data" window. Machine manufacturer Please observe the information provided by the machine manufacturer. Procedure The tool list is opened. In the list, select an appropriate tool, e.g.
Page 281: Deleting A Tool
Tool management 12.5 Tool list 12.5.4 Deleting a tool Tools that are no longer in use can be deleted from the tool list for a clearer overview. Procedure The tool list is opened. In the tool list, place the cursor on the tool that you would like to delete. Press the "Delete tool"...
Page 282 Tool management 12.5 Tool list Press the "Load" softkey. The "Load to… " window opens. The "... Location" field is defaulted with the number of the first empty magazine location. Press the "OK" softkey to load the tool into the suggested location. - OR - Enter the location number you require and press the "OK"...
Page 283: Selecting A Magazine
Tool management 12.5 Tool list 12.5.6 Selecting a magazine You can directly select the buffer memory, the magazine, or the NC memory. Procedure The tool list is opened. Press the "Magazine selection" softkey. If there is only one magazine, you will move from one area to the next (i.e. from the buffer memory to the magazine, from the magazine to the NC memory, and from the NC memory back to the buffer memory) each time you press the softkey.
Page 284: Code Carrier Connection
Tool management 12.5 Tool list 12.5.7 Code carrier connection You have the option of configuring a code carrier connection. This means that the following functions are available in SINUMERIK Operate: • Creating a new tool from code carrier • Unloading tools on code carrier Software option In order to use the functions, you require the option "Tool Ident Connection".
Page 285 Tool management 12.5 Tool list Press the "New tool" softkey. The "New Tool - Favorites" window is opened. Position the cursor on the entry "Tool from code carrier" and press the "OK" softkey. The tool data is read from the code carrier, and is displayed in the "New tool"...
Page 286: Managing A Tool In A File
Tool management 12.5 Tool list 12.5.8 Managing a tool in a file If the "Enable tool in/out file" option is activated in the settings for the tool list, an additional entry is available in the list of favorites. Figure 12-19 New tool from file in the list of favorites Creating a new tool from a file The tool list is open.
Page 287 Tool management 12.5 Tool list Unloading a tool in a file The tool list is open. Place the cursor on the tool that you would like to unload from the mag‐ azine and press the "Unload" and "In file" softkeys. Navigate to the required directory and press the "OK"...
Page 288: Tool Wear
Tool management 12.6 Tool wear 12.6 Tool wear All parameters and functions that are required during operation are contained in the tool wear list. Tools that are in use for long periods are subject to wear. You can measure this wear and enter it in the tool wear list.
Page 289 Tool management 12.6 Tool wear Column heading Meaning Tool name The tool is identified by the name and the replacement tool number. You can enter the name as text or number. Note: The maximum length of tool names is 31 ASCII characters. The num‐ ber of characters is reduced for Asian characters or Unicode characters.
Page 290: Reactivating A Tool
Tool management 12.6 Tool wear Icon/ Meaning Marking Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool. A tooltip provides a short description. Green border The tool is preselected. Magazine/location number Green double arrow The magazine location is positioned at the change position.
Page 291 Tool management 12.6 Tool wear Procedure The tool wear list is opened. Position the cursor on the disabled tool which you would like to reuse. Press the "Reactivate" softkey. The value entered as the setpoint is entered as the new tool life or work‐ piece count.
Page 292: Tool Data Oem
Tool management 12.7 Tool data OEM 12.7 Tool data OEM You have the option of configuring the list according to your requirements. Further information Additional information on configuring OEM tool data is provided in the Tool Management Function Manual. Procedure Select the "Parameter"...
Page 293: Magazine
Tool management 12.8 Magazine 12.8 Magazine Tools are displayed with their magazine-related data in the magazine list. Here, you can take specific actions relating to the magazines and the magazine locations. Individual magazine locations can be location-coded or disabled for existing tools. Tool parameters Column heading Meaning...
Page 294 Tool management 12.8 Magazine Further parameters If you have created unique cutting edge numbers, they will be displayed in the first column. Column heading Meaning D no. Unique cutting edge number Cutting edge number Magazine list icons Icon/ Meaning Marking Tool type Red "X"...
Page 295: Position Magazine
Tool management 12.8 Magazine 12.8.1 Position magazine You can position magazine locations directly on the loading point. Procedure The magazine list is opened. Place the cursor on the magazine location that you want to position onto the load point. Press the "Position magazine" softkey. The magazine location is positioned on the loading point.
Page 296: Deleting / Unloading / Loading / Relocating All Tools
Tool management 12.8 Magazine Press the "Relocate" softkey. The "... relocate from location ... to location ..." window is displayed. The "Location" field is pre-assigned with the number of the first empty maga‐ zine location. Press the "OK" softkey to relocate the tool to the recommended magazine location.
Page 297 Tool management 12.8 Magazine Procedure The magazine list is open. Press the "Delete all" softkey. - OR - Press the "Unload all" softkey. - OR - Press the "Load all" softkey. - OR - Press the "Relocate all" softkey. A prompt is displayed as to whether you really want to delete, unload, load or relocate all tools.
Page 298: Tool Details
Tool management 12.9 Tool details 12.9 Tool details 12.9.1 Displaying tool details The following parameters of the selected tool can be displayed using softkeys in the "Tool Details" window. • Tool data • Cutting edge data • Monitoring data Procedure The tool list, the wear list, the OEM tool list or the magazine is opened.
Page 299 Tool management 12.9 Tool details Parameter Meaning Magazine location The magazine number is specified first, followed by the location number in the magazine. If there is only one magazine, only the location number is displayed. Tool name The tool is identified by the name and the sister tool number. You can enter the name as text or number.
Page 300: Tool Data
Tool management 12.9 Tool details Parameter Meaning For driven tools (drills and milling tools) Direction of Spindle is not switched on spindle rotation CW spindle rotation CCW spindle rotation Coolant 1 and 2 (e.g. internal and external cooling) can be switched on and off. Please refer to the machine manufacturer's specifications Cutting edge OEM parameters 1 - 2...
Page 301: Monitoring Data
Tool management 12.9 Tool details Parameter Meaning Special size Left Number of half locations to the left of the tool Right Number of half locations to the right of the tool Tool OEM parameters 1 Freely available pa‐ rameters 12.9.4 Monitoring data The "Tool Details"...
Page 302: Changing A Tool Type
Tool management 12.10 Changing a tool type 12.10 Changing a tool type Procedure The tool list, the wear list, the OEM tool list or the magazine is opened. Position the cursor in the column "Type" of the tool that you wish to change.
Page 303: Sorting Tool Management Lists
Tool management 12.11 Sorting tool management lists 12.11 Sorting tool management lists When you are working with many tools, with large magazines or several magazines, it is useful to display the tools sorted according to different criteria. Then you will be able to find a specific tool more easily in the lists.
Page 304: Filtering The Tool Management Lists
Tool management 12.12 Filtering the tool management lists 12.12 Filtering the tool management lists The filter function allows you to filter-out tools with specific properties in the tool management lists. For instance, you have the option of displaying tools during machining that have already reached the prewarning limit in order to prepare the corresponding tools to be loaded.
Page 305 Tool management 12.12 Filtering the tool management lists Press the ">>" and "Filter" softkeys. The "Filter" window opens. Activate the required filter criterion and press the "OK" softkey. The tools that correspond to the selection criteria are displayed in the list. The active filter is displayed in the window header.
Page 306: Specific Search In The Tool Management Lists
Tool management 12.13 Specific search in the tool management lists 12.13 Specific search in the tool management lists There is a search function in all tool management lists, where you can search for the following objects: • Tools – You enter a tool name. You can narrow down your search by entering a replacement tool number.
Page 307 Tool management 12.13 Specific search in the tool management lists - OR - Press the "Empty location" softkey if you wish to search for a specific empty location. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 308: Multiple Selection In The Tool Management Lists
Tool management 12.14 Multiple selection in the tool management lists 12.14 Multiple selection in the tool management lists Multiple selection is available in the tool management lists. You select several tools, e.g. to delete them from the list, load them, unload them, or move them to other magazine locations.
Page 309: Working With Multitool
Tool management 12.15 Working with multitool 12.15 Working with multitool Multitool Using a multitool you have the possibility of storing more than one tool at a magazine location. The multitool itself has two or more locations to accept tools. The tools are directly mounted on the multitool.
Page 310: Create Multitool
Tool management 12.15 Working with multitool Procedure Select the "Parameter" operating area. Press the "Tool list" softkey. The "Tool list" window is opened. 12.15.2 Create multitool The multitool can be selected in the list of favorites as well as in the list of special tool types. Figure 12-21 List of favorites with multitool Universal...
Page 311 Tool management 12.15 Working with multitool Figure 12-22 Selection list for special tools with multitool Procedure The tool list is opened. Position the cursor at the position where the tool is to be created. For this, you can select an empty magazine location or the NC tool storage outside the magazine.
Page 312: Equipping Multitool With Tools
Tool management 12.15 Working with multitool The multitool is created in the tool list. Note The tool creation sequence can be defined differently. Machine manufacturer Please refer to the machine manufacturer's specifications. 12.15.3 Equipping multitool with tools Precondition A multitool has been created in the tool list. Procedure The tool list is opened.
Page 313: Removing A Tool From Multitool
Tool management 12.15 Working with multitool Position the cursor on the tool that you want to load into the mul‐ titool. Press the "Load" and "Multitool" softkeys. The "Load on ..." window opens. Select the required multitool and the multitool location to which you wish to load the tool.
Page 314: Deleting Multitool
Tool management 12.15 Working with multitool 12.15.5 Deleting multitool Procedure The tool list is opened. Position the cursor on the multitool that you wish to delete. Press the "Delete multitool" softkey. The multitool with all of the tools that are located in it is deleted. 12.15.6 Loading and unloading multitool Procedure...
Page 315: Reactivating The Multitool
Tool management 12.15 Working with multitool Unloading a multitool Position the cursor on the multitool that you wish to unload from the magazine. Press the "Unload" softkey. The multitool is removed from the magazine and is saved in the NC memory at the end of the tool list.
Page 316: Relocating A Multitool
Tool management 12.15 Working with multitool Procedure Select the "Parameter" operating area. Press the "Tool wear" softkey. Position the cursor at the multitool that is disabled and which you would like to reactivate. - OR - Position the cursor on the tool that you want to reactivate again. Press the "Reactivate"...
Page 317: Positioning A Multitool
Tool management 12.15 Working with multitool Procedure Select the "Parameter" operating area. Press the "Magazine” softkey. Position the cursor at the multitool that you wish to relocate to a different magazine location. Press the "Relocate" softkey. The "... relocate from location ... to location ..." window is dis‐ played.
Page 318: Settings For Tool Lists
Tool management 12.16 Settings for tool lists 12.16 Settings for tool lists The "Settings" window provides the following options to set the view in the tool lists: • Display only one magazine in the magazine sorting – You limit the display to one magazine. The magazine is displayed with the assigned buffer locations and the not-loaded tools.
Page 319: Managing Programs
Managing programs 13.1 Overview You can access programs at any time via the Program Manager for execution, editing, copying, or renaming. Programs that you no longer require can be deleted to release their storage space. NOTICE Execution from a USB flash drive Direct execution or simulation from a USB flash drive is not recommended.
Page 320 Managing programs 13.1 Overview Choosing storage locations In the horizontal softkey bar, you can select the storage location that contains the directories and programs that you want to display. In addition to the "NC" softkey, via which the file system data can be displayed, additional softkeys can be displayed.
Page 321: Nc Memory
Managing programs 13.1 Overview The directories and programs are always listed complete with the following information: • Name The name name length is 24 characters. Permissible characters include all upper-case letters (without accents), numbers, and underscores. • Type Directory: WPD Program: MPF Subprogram: SPF Initialization programs: INI...
Page 322: Local Drive
Managing programs 13.1 Overview Procedure Select the "Program Manager" operating area. Press the "NC" softkey. 13.1.2 Local drive Workpieces, main and subprograms that are saved in the user memory of the CF card or on the local hard disk are displayed. For archiving, you have the option of mapping the structure of the NC memory system or to create a separate archiving system.
Page 323: Usb Drives
Managing programs 13.1 Overview Press the "New" and "Directory" softkeys. The "New Directory" window opens. In the "Name" entry field, enter "mpf.dir", "spf.dir" and "wks.dir" and press the "OK" softkey. The directories "Part programs", "Subprograms" and "Workpieces" are cre‐ ated below the main directory. 13.1.3 USB drives USB drives enable you to exchange data.
Page 324: Ftp Drive
Managing programs 13.1 Overview 13.1.4 FTP drive The FTP drive offers you the following options - to transfer data, e.g. part programs, between your control system and an external FTP server. You have the option of archiving any files in the FTP server by creating new directories and subdirectories.
Page 325: Opening And Closing A Program
Managing programs 13.2 Opening and closing a program 13.2 Opening and closing a program To view a program in more detail or modify it, open the program in the editor. With programs that are in the NCK memory, navigation is already possible when opening. The program blocks can only be edited when the program has been opened completely.
Page 326 Managing programs 13.2 Opening and closing a program Closing the program Press the ">>" and "Exit" softkeys to close the program and editor again. - OR - If you are at the start of the first line of the program, press the <Cursor left> key to close the program and the editor.
Page 327: Executing A Program
Managing programs 13.3 Executing a program 13.3 Executing a program When you select a program for execution, the control switches automatically to the "Machine" operating area. Program selection Select the workpieces (WPD), main programs (MPF) or subprograms (SPF) by placing the cursor on the desired program or workpiece.
Page 328 Managing programs 13.3 Executing a program Note Program selection from external media If you execute programs from an external drive (e.g. network drive), you require the "Execution from external storage (EES)" software option. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 329: Creating A Directory/Program/Job List/Program List
Managing programs 13.4 Creating a directory/program/job list/program list 13.4 Creating a directory/program/job list/program list 13.4.1 File and directory names The following rules are to be observed when assigning names to files and directories: • All letters are permissible (with the exception of umlauts, special characters, language- specific special characters, Asian or Cyrillic characters) •...
Page 330: Creating A New Workpiece
Managing programs 13.4 Creating a directory/program/job list/program list Procedure Select the "Program manager" operating area. Select the desired storage medium, i.e. a local or USB drive. If you want to create a new directory in the local network, place the cursor on the topmost folder and press the "New"...
Page 331: Creating A New G Code Program
Managing programs 13.4 Creating a directory/program/job list/program list Enter the desired workpiece name and press the "OK" softkey. The directory type (WPD) is set by default. A new folder with the workpiece name will be created. The "New G Code Program" window will open. Press the "OK"...
Page 332: Storing Any New File
Managing programs 13.4 Creating a directory/program/job list/program list 13.4.5 Storing any new file In each directory or subdirectory you can create a file in any format that you specify. Note File extensions In the NC memory, the extension must have 3 characters, and DIR or WPD are not permitted. In the NC memory, you can create the following file types under a workpiece using the "Any"...
Page 333: Creating A Job List
Comments are identified in the job list by ";" at the start of the line or by round brackets. Template You can select a template from Siemens or the machine manufacturer when creating a new job list. Executing a workpiece If the "Select"...
Page 334: Creating A Program List
Managing programs 13.4 Creating a directory/program/job list/program list Procedure Select the "Program manager" operating area. Press the "NC" softkey, and in directory "Workpieces" place the cursor on the program for which you wish to create a job list. Press the "New" and "Any" softkeys. The "Any New Program"...
Page 335 Managing programs 13.4 Creating a directory/program/job list/program list Enter the program name directly in the list. If you are making entries manually, check that the path is correct (e.g. //NC/ WKS.DIR/MEINPROGRAMM.WPD/MEINPROGRAMM.MPF). //NC and the extension (.MPF) may be added automatically. With multi-channel machines, you can specify in which channel the pro‐...
Page 336: Creating Templates
Managing programs 13.5 Creating templates 13.5 Creating templates You can store your own templates to be used for creating part programs and workpieces. These templates provide the basic framework for further editing. You can use them for any part programs or workpieces you have created. Storage location for templates The templates used to create part programs or workpieces are stored in the following directories: HMI Data/Templates/Manufacturer/Part programs or Workpieces...
Page 337: Searching Directories And Files
Managing programs 13.6 Searching directories and files 13.6 Searching directories and files You have the possibility of searching in the Program Manager for certain directories and files. Note Search with place holders The following place holders simplify the search: • "*": Replaces any character string •...
Page 338 Managing programs 13.6 Searching directories and files Press the "Continue search" and "OK" softkeys if the directory or the file does not correspond to the required result. - OR - Press the "Cancel" softkey when you want to cancel the search. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 339: Displaying The Program In The Preview
Managing programs 13.7 Displaying the program in the Preview. 13.7 Displaying the program in the Preview. You can show the content on a program in a preview before you start editing. Procedure Select the "Program manager" operating area. Select a storage location and place the cursor on the relevant program. Press the ">>"...
Page 340: Selecting Several Directories/Programs
Managing programs 13.8 Selecting several directories/programs 13.8 Selecting several directories/programs You can select several files and directories for further processing. When you select a directory, all directories and files located beneath it are also selected. Note Selected files If you have selected individual files in a directory, then this selection is canceled when the directory is closed.
Page 341 Managing programs 13.8 Selecting several directories/programs Selecting via keys Key combination Meaning Renders or expands a selection. You can only select individual elements. Renders a consecutive selection. A previously existing selection is canceled. Selecting with the mouse Key combination Meaning Left mouse Click on element: The element is selected.
Page 342: Copying And Pasting A Directory/Program
Managing programs 13.9 Copying and pasting a directory/program 13.9 Copying and pasting a directory/program To create a new directory or program that is similar to an existing program, you can save time by copying the old directory or program and only changing selected programs or program blocks. The capability of copying and pasting directories and programs can also be used to exchange data with other systems via USB/network drives (e.g.
Page 343 Managing programs 13.9 Copying and pasting a directory/program An appropriate note is displayed if a directory/program with the same name exists in this directory. You are requested to assign a new name, otherwise the directory/program is assigned a name by the system. If the name contains illegal characters or is too long, a prompt will appear for you to enter a permissible name.
Page 344: Deleting A Directory/Program
Managing programs 13.10 Deleting a directory/program 13.10 Deleting a directory/program Delete programs or directories from time to time that you are no longer using to maintain a clearer overview of your data management. Back up the data beforehand, if necessary, on an external data medium (e.g.
Page 345: Changing File And Directory Properties
Managing programs 13.11 Changing file and directory properties 13.11 Changing file and directory properties Information on directories and files can be displayed in the "Properties for ..." window. Information on the creation date is displayed near the file's path and name. You can change names.
Page 346: Set Up Drives
Managing programs 13.12 Set up drives 13.12 Set up drives 13.12.1 Overview Up to 21 connections to so-called logical drives (data carriers) can be configured. These drives can be accessed in the "Program manager" and "Startup" operating areas. The following logical drives can be set up: •...
Page 347 Managing programs 13.12 Set up drives General information Entry Meaning Drives 1 - 24 Type No drive No drive defined NC program memory Access to the NC memory USB local Access to the USB interface of the active oper‐ ator unit USB global All of the TCUs in the plant network can access the USB memory medium.
Page 348 Managing programs 13.12 Set up drives Entry Description Partition Partition number on the USB storage medium, e.g. 1 or all. If a USB hub is being used, then specify the USB port of the hub. USB path Path to the USB hub. Note: This value is not currently evaluated.
Page 349 Managing programs 13.12 Set up drives Specifications for FTP Entry Description Computer name Logical name of the FTP server or the IP ad‐ dress. Path Start directory on the FTP server. The path is specified relative to the home di‐ rectory.
Page 350 Managing programs 13.12 Set up drives Specifications for the configured softkey Entry Description Access level Assign access rights to the connections: From access level 7 (keyswitch position 0) to access level 1 (manufacturer). The particular assigned access level applies to all operating areas.
Page 351 Managing programs 13.12 Set up drives To configure softkeys 9 to 16 or softkeys 17 to 24, click the ">> level" softkey. To allow entry fields to be edited, press the "Change" softkey. Select the data for the corresponding drive or enter the necessary data. Press the "Details"...
Page 352: Viewing Pdf Documents
Managing programs 13.13 Viewing PDF documents 13.13 Viewing PDF documents You have the option of displaying HTML documents, as well as PDFs, on all drives of the program manager via the data tree of the system data. Note A preview of the documents is only possible for PDFs. Procedure In the "Program manager"...
Page 353 Managing programs 13.13 Viewing PDF documents Press the "Continue search" softkey if the text that is found is not the specific text that you are looking for. Press the "Back" softkey to return to the higher-level softkey bar. Note If you change the language when viewing a PDF document, the PDF document is reloaded in the respective language.
Page 354: Extcall
Managing programs 13.14 EXTCALL 13.14 EXTCALL The EXTCALL command can be used to access files on a local drive, USB data carriers or network drives from a part program. The programmer can set the source directory with the setting data SD $SC42700 EXT_PROG_PATH and then specify the file name of the subprogram to be loaded with the EXTCALL command.
Page 355 Managing programs 13.14 EXTCALL • Call of network drive, if SD42700 is empty: e.g. EXTCALL "//computer name/enabled drive/ TEST.SPF" - OR - Call of the network drive, if SD $SC42700 "//Computer name/enabled drive" contains: EXTCALL "TEST.SPF" • Use of the HMI user memory (local drive): –...
Page 356: Execution From External Memory (Ees)
Managing programs 13.15 Execution from external memory (EES) 13.15 Execution from external memory (EES) The "Execution from external storage" function allows you to directly execute any size of part program from an appropriately configured drive. The behavior is the same as that for execution from the NC part program memory without the restrictions that apply to "EXTCALL".
Page 357: Backing Up Data
Managing programs 13.16 Backing up data 13.16 Backing up data 13.16.1 Generating an archive in the Program Manager You have the option of archiving individual files from the NC memory and the local drive. Archive formats You have the option of saving your archive in the binary and punched tape format. Save target The archive folder of the system data in the "Startup"...
Page 358: Generating An Archive Via The System Data
Managing programs 13.16 Backing up data Press "OK". The "Generate Archive: Name" window opens. Select the format, enter the required name and press the "OK" softkey. A message informs you if archiving was successful. 13.16.2 Generating an archive via the system data If you only want to backup specific data, then you can select the desired files directly from the data tree and generate an archive.
Page 359 Managing programs 13.16 Backing up data Procedure Select the "Startup" operating area. Press the "System data" softkey. The data tree opens. In the data tree, select the required files from which you want to generate an archive. - OR - If you want to back up several files or directories, press the "Select"...
Page 360: Reading In An Archive In The Program Manager
Managing programs 13.16 Backing up data 13.16.3 Reading in an archive in the Program Manager In the "Program Manager" operating area, you have the option of reading in archives from the archive folder of the system data as well as from configured USB and network drives. Software option You require option "Additional HMI user memory on CF card of the NCU"...
Page 361: Read In Archive From System Data
Managing programs 13.16 Backing up data You will then obtain a "Read error log for archive" in which the skipped or overwritten files are listed. Press the "Cancel" softkey to cancel the read-in process. See also Searching directories and files (Page 337) 13.16.4 Read in archive from system data If you want to read in a specific archive, you can select this directly from the data tree.
Page 362: Setup Data
Managing programs 13.17 Setup data 13.17 Setup data Apart from programs, you can also save tool data and zero point settings. You can use this option, for example, to backup the required tools and zero point data for a specific G code program. If you want to execute this program at a later point in time, you will then have quick access to the relevant settings.
Page 363: Reading-In Set-Up Data
Managing programs 13.17 Setup data Procedure Select the "Program Manager" operating area. Position the cursor on the program whose tool and zero point data you wish to back up. Press the ">>" and "Archive" softkeys. Press the "Setup data" softkey. The "Backup setup data"...
Page 364 Managing programs 13.17 Setup data • Zero points • Basic zero point Tool data Depending on which data you have selected, the system behaves as follows: • Complete tool list First, all tool management data are deleted and then the saved data are imported. •...
Page 365 Managing programs 13.17 Setup data Select the data (e.g. magazine assignment) that you wish to read-in. Press the "OK" softkey. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 366: Recording Tools And Determining The Demand
Managing programs 13.18 Recording tools and determining the demand 13.18 Recording tools and determining the demand 13.18.1 Overview The "Record tools and determine tool demand" function allows you to record all the tools you need when executing and simulating part programs. In this way you can determine the tool demand.
Page 367: Opening Tool Data
Managing programs 13.18 Recording tools and determining the demand 13.18.2 Opening tool data Introduction The recorded tool data are stored in a TTD file (Tool Time Data). The TTD file is always located with the associated part program and contains the following information: •...
Page 368 Managing programs 13.18 Recording tools and determining the demand • Loaded tools: tools available and loaded • Tools not required: tools available and loaded, but not required You can adjust all tool data displayed in the "Check loading" window as required, load and unload tools individually or through multiple selection, enter the tool lengths for newly measured tools directly.
Page 369: Backing Up Parameters
Managing programs 13.19 Backing up parameters 13.19 Backing up parameters In addition to the programs, you can also save R-parameters and global user variables. You can use this option, for example, to back up the required arithmetic parameters and user variables for a specific program.
Page 370 Managing programs 13.19 Backing up parameters Procedure Select the "Program Manager" operating area. Select the drive on which the program is saved. Position the cursor on the program whose parameters you want to back up. Press the ">>" and "Archive" softkeys. Press the "Save parameters"...
Page 371 Managing programs 13.19 Backing up parameters Machine manufacturer Please refer to the machine manufacturer's instructions. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 372: Rs-232-C
Interface and softkeys are not available Storage of file "slpmconfig.ini" The template of the file "slpmconfig.ini" for SINUMERIK Operate is stored in the following directory: <Installation path>/siemens/sinumerik/hmi/template/cfg Copy the file to one of the following directories: <Installation path>/user/sinumerik/hmi/cfg <Installation path>/oem/sinumerik/hmi/cfg...
Page 373 Managing programs 13.20 RS-232-C Reading-in archives Use interface V24 if you want to read in archives. They are transferred and then subsequently unzipped. Note Reading in commissioning archives When you read in a commissioning archive via the V24 interface, then this is immediately activated.
Page 374 Managing programs 13.20 RS-232-C Reading in an archive Press the "V24 receive" softkey if you wish to read-in files via V24. V24 setting Meaning Protocol The following protocols are supported for transfer via the V24 interface: • RTS/CTS (default setting) •...
Page 375 Managing programs 13.20 RS-232-C V24 setting Meaning End of data transfer (hex) Only for punched tape format Stop with end of data transfer character The default setting for the end of data transfer character is (HEX) 1A Time monitoring (sec) Time monitoring For data transfer problems or at the end of data transfer (without end of data transfer character) data transfer is interrupted after the specified...
Page 376 Managing programs 13.20 RS-232-C Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 377: Teaching In A Program
Teaching in a program 14.1 Overview The "Teach in" function can be used to edit programs in the "AUTO" and "MDA" modes. You can create and modify simple traversing blocks. You traverse the axes manually to specific positions in order to implement simple machining sequences and make them reproducible.
Page 378 Teaching in a program 14.1 Overview Note Selection of axes and parameters for teach-in You can select the axes to be included in the teach-in block in the "Settings" window. You also specify here whether motion and transition parameters are offered for teach-in. Operating mode or operating area switchover If you switch to another operating mode or operating area while in teach-in mode, the position changes will be canceled and teach-in mode will be cleared.
Page 379: Select Teach In Mode
Teaching in a program 14.2 Select teach in mode 14.2 Select teach in mode Change to Teach in mode to adapt the current program. Requirement "AUTO" mode: The program to be edited is selected. "MDI" mode The program to be edited is loaded into the MDI buffer. Procedure Select the "Machine"...
Page 380: Processing A Program
Teaching in a program 14.3 Processing a program 14.3 Processing a program 14.3.1 Inserting a block The cursor must be positioned on an empty line. The windows for pasting program blocks contain input and output fields for the actual values in the WCS.
Page 381: Selecting A Block
Teaching in a program 14.3 Processing a program Procedure Teach-in mode is active. Select the program block to be edited. Press the relevant softkey "Teach position, "Rap. tra. G0", "Straight line G1", or "Circ. interm. pos." CIP", and "Circ. end pos. CIP". The relevant windows with the input fields are displayed.
Page 382 Teaching in a program 14.3 Processing a program Procedure Teach-in mode is active. Select the program block to be deleted. Press the ">>" and "Delete block" softkeys. The program block on which the cursor is positioned is deleted. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 383: Teach Sets
Teaching in a program 14.4 Teach sets 14.4 Teach sets Teach in position You traverse the axes and write the current actual values directly into a positioning block. Teach-in rapid traverse G0 You traverse the axes and teach-in a rapid traverse block with the approached positions. Teach in straight G1 You traverse the axes and teach-in a machining block (G1) with the approached positions.
Page 384: Input Parameters For Teach-In Blocks
Teaching in a program 14.4 Teach sets Procedure Teach-in mode is active. Press the ">>" and "ASPLINE" softkeys. The "Akima-spline" window opens with the input fields. Traverse the axes to the required position and, if necessary, set the transition type for the starting point and end point. Press the "Accept"...
Page 385 Teaching in a program 14.4 Teach sets Parameter Description G643 Block-internal corner rounding G644 Axis dynamics corner rounding G645 Smoothing Motion types Parameter Description Path-synchronous Point-to-point PTPG0 Only G0 point-to-point Transitional behavior of the spline curve Parameter Description Start Transitional behavior at the beginning •...
Page 386: Settings For Teach-In
Teaching in a program 14.5 Settings for teach-in 14.5 Settings for teach-in In the "Settings" window, you define which axes are to be included in the teach-in block and whether motion-type and continuous-path mode parameters are to be provided. Procedure Teach-in mode is active.
Page 387: Handheld Terminal For Multi-Touch-Operation
Handheld terminal for multi-touch-operation 15.1 HT 8 15.1.1 HT 8 overview The mobile SINUMERIK HT 8 handheld terminal combines the functions of an operator panel and a machine control panel. You are thus provided the possibility of monitoring, operating, teaching and programming in immediate proximity to the machine. ①...
Page 388 Handheld terminal for multi-touch-operation 15.1 HT 8 Customer keys The four customer keys can be assigned arbitrarily and can be configured customer-specifically. Machine manufacturer Please observe the information provided by the machine manufacturer. Integrated machine control panel An MCP is integrated in the HT 8. It is comprised of keys (e.g. start and stop) as well as softkeys emulating keys.
Page 389: Traversing Keys
Handheld terminal for multi-touch-operation 15.1 HT 8 Changing the channel • You are able to switch the channel by touch in the status display: – In the Machine operating area (large status display), by touch operation of the channel display in the status display. –...
Page 390: Machine Control Panel Menu
Handheld terminal for multi-touch-operation 15.1 HT 8 All existing vertical and horizontal softkeys are covered or hidden, i.e. other softkeys cannot be used. 15.1.3 Machine control panel menu You select keys from the machine control panel which are reproduced by the software by touch operation of the relevant softkeys.
Page 391 Handheld terminal for multi-touch-operation 15.1 HT 8 Press the menu forward key to extend the horizontal user softkey bar. There are 8 additional softkeys available. You use the "Back" softkey to hide the menu bar again Softkeys on the machine control panel menu Available softkeys: "Machine"...
Page 392: Virtual Keyboard
Handheld terminal for multi-touch-operation 15.1 HT 8 Note The window will automatically disappear when changing regions areas with the <MENU SELECT> key. 15.1.4 Virtual keyboard The virtual keyboard is used as the input device for touch operator panels. Open the virtual keyboard by double-clicking on an input-enabled operator control (program editor, editing fields).
Page 393 Handheld terminal for multi-touch-operation 15.1 HT 8 Special keys on the virtual keyboard ① "Tilde" key • Changes the sign in a numerical entry field. • A tilde character is inserted in a text box (e.g. program editor). ② "Eng" key Toggles the keyboard assignment between the English keyboard assignment and the keyboard assignment for the current language setting.
Page 394: Ht 10: Overview
Handheld terminal for multi-touch-operation 15.2 HT 10 15.2 HT 10 15.2.1 HT 10: Overview The mobile handheld terminal HT 10 combines the functions of an operator panel and a machine control panel. You are thus provided the possibility of monitoring, operating, teaching and programming in immediate proximity to the machine.
Page 395 Handheld terminal for multi-touch-operation 15.2 HT 10 User-specific keys The user-specific keys can be freely assigned. You can label the keys with your own texts in the local language. Machine manufacturer Please observe the information provided by the machine manufacturer. Integrated machine control panel The HT 10 has an integrated MCP.
Page 396: Machine Control Panel Menu
Handheld terminal for multi-touch-operation 15.2 HT 10 Virtual keyboard A virtual keyboard is available for the easy entry of values. Changing the channel • You are able to switch the channel by touch in the status display: – In the Machine operating area (large status display), by touch operation of the channel display in the status display.
Page 397 Handheld terminal for multi-touch-operation 15.2 HT 10 Press the menu forward key to extend the horizontal user softkey bar. This means that additional softkeys are available. Softkeys on the machine control panel menu Available softkeys: SF1- SF4, U1- 8 Customer keys, can be labeled in the local language "WCS MCS"...
Page 398: Virtual Keyboard
Handheld terminal for multi-touch-operation 15.2 HT 10 You select an axis by activating the appropriate checkbox. Note To assign an axis to the handwheel, activate the handwheel via the "Handwheel" operator control element on the touch screen, and then select the axis using the checkbox. Note Orientation axes cannot be assigned to the handwheel.
Page 399: Calibrating The Touch Panel
Handheld terminal for multi-touch-operation 15.3 Calibrating the touch panel 15.3 Calibrating the touch panel It is necessary to calibrate the touch panel upon first connection to the controller. Note Recalibration If the operation is not exact, then redo the calibration. Procedure Press the menu back key and the <MENU SELECT>...
Page 400 Handheld terminal for multi-touch-operation 15.3 Calibrating the touch panel The calibration process has terminated. Touch the horizontal softkey "1" or the key with the number "1" to close the TCU service screen. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 401: Ctrl-Energy
Ctrl-Energy 16.1 Functions The "Ctrl-Energy" function provides you with the following options to improve the energy utilization of your machine. Ctrl-E Analysis: Measuring and evaluating the energy consumption Acquiring the actual energy consumption is the first step to achieving better energy efficiency. The energy consumption is measured and displayed at the control using the SENTRON PAC multi- function device.
Page 402: Ctrl-E Analysis
Ctrl-Energy 16.2 Ctrl-E analysis 16.2 Ctrl-E analysis 16.2.1 Displaying energy consumption The SINUMERIK Ctrl-Energy entry screen provides an easy-to-interpret overview of the energy consumption of the machine. To display the values and the graphical representation, a Sentron PAC must be connected and a long-term measurement configured. This shows a consumption display with the following bar chart: •...
Page 403: Displaying The Energy Analyses
Ctrl-Energy 16.2 Ctrl-E analysis Procedure 1. Select the "Parameter" operating area. 2. Press the menu forward key and then the "Ctrl-Energy" softkey. - OR - Press the <Ctrl> + <E> keys. The "SINUMERIK Ctrl-Energy" window opens. 16.2.2 Displaying the energy analyses You can obtain a detailed overview of the energy usage in the "Ctrl-E analyse"...
Page 404: Measuring And Saving The Energy Consumption
Ctrl-Energy 16.2 Ctrl-E analysis 16.2.3 Measuring and saving the energy consumption For the currently selected axes, auxiliary units, SentronPAC or the complete machine you have the option of measuring and recording the energy consumption. Measurement of the energy consumption by part programs The energy consumption of part programs can be measured.
Page 405: Tracking Measurements
Ctrl-Energy 16.2 Ctrl-E analysis Press the "Stop measurement" softkey. The measurement is terminated. Press the "Save measurement" softkey to save the consumption values of the actual measurement. The selection of the axis to be measured depends on the configuration. 16.2.4 Tracking measurements You have the option of graphically displaying the actual and saved measurement curves.
Page 406: Comparing Usage Values
Ctrl-Energy 16.2 Ctrl-E analysis Display Meaning Supplied energy [kWh] Displays the energy drawn by the selected measured component in kilo‐ watts per hour. Regenerated energy [kWh] Shows the regenerated energy of the selected measured component in kilowatts per hour. Energy totals [kWh] Shows the total of all measured drive values or the total of all axes as well as fixed value and Sentron PAC.
Page 407: Long-Term Measurement Of The Energy Consumption
Ctrl-Energy 16.2 Ctrl-E analysis Press the "Saved measurements" softkey to compare the last 3 measure‐ ments that were saved. Press the "Saved measurements" softkey again if you only want to see the actual comparison. 16.2.7 Long-term measurement of the energy consumption The long-term measurement of energy consumption is performed in the PLC and saved.
Page 408: Ctrl-E Profiles
Ctrl-Energy 16.3 Ctrl-E profiles 16.3 Ctrl-E profiles 16.3.1 Using the energy-saving profile In the "Ctrl-E profiles" window, you can display all of the defined energy-saving profiles. Here, you have the option of directly activating or inhibiting a required energy-saving profile, or re- enabling profiles.
Page 409 Ctrl-Energy 16.3 Ctrl-E profiles Procedure Select the "Parameter" operating area. Press the menu forward key and then the "Ctrl-Energy" softkey. - OR - Press the <CTRL> + <E> keys. Press the "Ctrl-E profile" softkey. The "Ctrl-E Profile" window opens. Position the cursor on the required energy-saving profile and press the "Activate immediately"...
Page 410 Ctrl-Energy 16.3 Ctrl-E profiles Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 411: Alarm, Error, And System Messages
Alarm, error, and system messages 17.1 Displaying alarms If the machine develops a fault in operation, an alarm is generated and machining is possibly interrupted. The error text that is displayed together with the alarm number gives you more detailed information on the error cause.
Page 412 Alarm, error, and system messages 17.1 Displaying alarms Press the "Save diag. data" softkey if the cause of the alarm is unknown. The function collects all available LOG files of the operating software and saves them to the following directory: \user\sinumerik\didac\out_<Date-Time>.7z If there is a problem with the system, you can send the ZIP file to the SINUMERIK hotline to help with the analysis of the problem.
Page 413 Alarm, error, and system messages 17.1 Displaying alarms Symbol Meaning RESET alarm Cancel alarm HMI alarm Dialog alarms of the HMI PLC alarm PLC alarm of the SQ type (alarm number from 800000) Safety alarms Machine manufacturer Please refer to the machine manufacturer's instructions. Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 414: Displaying An Alarm Log
Alarm, error, and system messages 17.2 Displaying an alarm log 17.2 Displaying an alarm log A list of all the alarms and messages that have occurred so far are listed in the "Alarm Log" window. Up to 500 administered, incoming and outgoing events are displayed in chronological order. Machine manufacturer Please refer to the machine manufacturer's specifications.
Page 415: Displaying Messages
Alarm, error, and system messages 17.3 Displaying messages 17.3 Displaying messages PLC and part program messages may be issued during machining. These message will not interrupt the program execution. Messages provide information with regard to a certain behavior of the cycles and with regard to the progress of machining and are usually kept beyond a machining step or until the end of the cycle.
Page 416: Sorting, Alarms, Faults And Messages
Alarm, error, and system messages 17.4 Sorting, alarms, faults and messages 17.4 Sorting, alarms, faults and messages If a large number of alarms, messages or alarm logs are displayed, you have the option of sorting these in an ascending or descending order according to the following criteria: •...
Page 417: Creating Screenshots
Alarm, error, and system messages 17.5 Creating screenshots 17.5 Creating screenshots You can create screenshots of the current user interface. Each screenshot is saved as a file and stored in the following folder: /user/sinumerik/hmi/log/screenshot Procedure Ctrl + P Press the "Ctrl + P" key combination. A screenshot of the current user interface is created in .png format.
Page 418: Plc And Nc Variables
Alarm, error, and system messages 17.6 PLC and NC variables 17.6 PLC and NC variables 17.6.1 Displaying and editing PLC and NC variables Changes can only be made to the NC/PLC variables with the appropriate password. WARNING Incorrect parameterization Changes in the states of NC/PLC variables have a considerable influence on the machine. Incorrect configuration of the parameters can endanger life and cause damage to the machine.
Page 419 Alarm, error, and system messages 17.6 PLC and NC variables Formats Binary Hexadecimal Decimal without sign +/-D Decimal with sign Floating point (for double words) ASCII character Notation examples Permissible notation for variables: • PLC variables: EB2, A1.2, DB2.DBW2, VB32000002 •...
Page 420 Alarm, error, and system messages 17.6 PLC and NC variables The following machine data is representative for all variable types (INT, BOOL, AXIS, CHAR, STRING): MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[1]. Note Display of NC/PLC variables • System variables can be dependent on the channel. When the channel is switched over, the values from the selected channel are displayed.
Page 421 Alarm, error, and system messages 17.6 PLC and NC variables Press the "Insert variable" softkey if you wish to select a variable from a list of all existing variables and insert this. The "Select Variable" window opens. Press the "Filter/search" softkey to restrict the display of variables (e.g. to mode group variables) using the "Filter"...
Page 422: Saving And Loading Screen Forms
Alarm, error, and system messages 17.6 PLC and NC variables Examples DB97.DBX2.5 Result: DB97.DBX2.6 $AA_IM[1] Result: $AA_IM[2] MB201 Result: MB200 /Channel/Parameter/R[u1,3] Result: /Channel/Parameter/R[u1,2] 17.6.2 Saving and loading screen forms You have the option of saving the configurations of the variables made in the "NC/PLC variables" window in a screen form that you reload again when required.
Page 423: Version
Alarm, error, and system messages 17.7 Version 17.7 Version 17.7.1 Displaying version data The following components with the associated version data are specified in the "Version data" window: • System software • PLC basic program • PLC user program • System expansions •...
Page 424: Save Information
Alarm, error, and system messages 17.7 Version 17.7.2 Save information All the machine-specific information of the control is combined in a configuration via the user interface. You then have the option of saving the machine-specific information on the drives that have been set up.
Page 425: Logbook
Alarm, error, and system messages 17.8 Logbook 17.8 Logbook The logbook provides you with the machine history in an electronic form. If service is carried out on the machine, this can be electronically saved. This means that it is possible to obtain a picture about the "History" of the control and to optimize service. Editing the logbook You can edit the following information: •...
Page 426: Making A Logbook Entry
Alarm, error, and system messages 17.8 Logbook Editing end customer data You have the option of changing the address data of the end customer using the "Change" softkey. - OR - Using the "Clear" softkey, you can delete all logbook entries. All entries, except the date of the first commissioning, are deleted.
Page 427 Alarm, error, and system messages 17.8 Logbook Note Deleting logbook entries Up to the completion of the 2nd commissioning, you have the option to delete the logbook entries up to the time of the first commissioning using the "Clear" softkey. Searching for a logbook entry You have the option for searching for specific entries using the search function.
Page 428: Remote Diagnostics
Alarm, error, and system messages 17.9 Remote diagnostics 17.9 Remote diagnostics 17.9.1 Setting remote access You can influence the remote access to your control in the "Remote diagnostics (RCS)" window. You set the rights for all remote operating types in this window. The selected rights are defined from the PLC and using the setting at the HMI.
Page 429: Permit Modem
Alarm, error, and system messages 17.9 Remote diagnostics If remote access is active, these icons on the status line inform you whether remote access is currently active or whether only monitoring is permitted. Procedure Select the "Diagnostics" operating area. Press the "Remote diag." softkey. The "Remote diagnostics (RCS)"...
Page 430: Request Remote Diagnostics
Alarm, error, and system messages 17.9 Remote diagnostics Procedure The "Remote diagnostics (RCS)" window is open. Press the "Allow modem" softkey. Access to the control via modem is enabled so that a connection is es‐ tablished. To block access again, press the "Allow modem" softkey again. 17.9.3 Request remote diagnostics Using the "Request remote diagnostics"...
Page 431: Exit Remote Diagnostics
Alarm, error, and system messages 17.9 Remote diagnostics 17.9.4 Exit remote diagnostics Procedure The "Remote diagnostics (RCS)" is opened and it is possible that remote monitoring or remote access is active. Block the modem access if access via modem is to be blocked. - OR - In the "Remote Diagnostics (RCS)"...
Page 432 Alarm, error, and system messages 17.9 Remote diagnostics Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...
Page 433: Index
Index " "Siemens Industry Online Support" app, 19 Backing up "SINUMERIK Operate Gen. 2" Data - in the Program Manager, 357 Multitouch panel, 71 Data - via the system data, 358 "SINUMERIK Operate Generation 2" user interface, 71 Parameter, 369...
Page 434 Index Ctrl-Energy Saving, 201 Comparing usage values, 406 Select contour and accept, 202 Displaying measured curves, 405 Select the machining range, 200 Displaying usage values, 405 Snap radius, 199 Energy analysis, 402, 403 Specifying a reference point, 202 Energy-saving profiles, 408 Zero point, 202 Functions, 401 DXF-Reader, 194...
Page 435 Index General Data Protection Regulation, 21 Global R parameters, 173 Global user variables, 175 Gloves, 72 Layer selection, 195 Loading Multitool, 314 Local drive, 322 Handheld terminal 10, 394 Creating an NC directory, 322 Handheld terminal 8, 387 Logbook Handwheel Delete entries, 426 Assigning, 118 Displaying, 425...
Page 436 Index Loading a program, 120 OpenSSL, 21 Saving a program, 121 Operating areas, 27 Messages Changing, 50 Displaying, 415 Selecting, 50 Sorting, 416 Operating mode Mode groups, 101 AUTO, 100 Mold making view Changing, 50 adapting, 207 JOG, 99, 125 Changing a graphic, 209 MDI, 100 Changing the section, 211...
Page 437 Index Selecting, 139, 340 Replacement tool number, 275 Teach-in, 377 Repositioning, 147 Program block Retract, 133 Copying and inserting, 163 RG0 (reduced rapid traverse), 155 Current, 49, 142 Delete, 163 insert, 163 Numbering, 164, 165 Save Search, 160 Parameter, 369 Selecting, 163 Setup data, 362 Program blocks, 166...
Page 438 Index Show, 82 Synchronized actions Standard widgets, 82 Displaying status, 187 Widgets, 80 System data Siemens Industry Online Support Displaying HTML documents, 352 App, 19 Displaying PDF documents, 352 Simulation, 213 Alarm display, 234 Blank, 227 Canceling, 220 Teach-in, 377...
Page 439 Index Tool wear, 288 Work offsets Tool wear list Delete, 113 Open, 288 Overview, 107, 109 Touch operator controls Working area limitation, 115 Cancel alarms, 78 Workpiece Changing the channel, 78 creating, 330 Touch Panel Starting machining, 137 calibration, 399 Stopping machining, 137, 138 Training, 19 Workpiece counter, 189...
Page 440 Index Universal Operating Manual, 07/2021, 6FC5398-6AP40-6BA4...

Siemens SINUMERIK 840D sl Universal Operating Manual

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