Table of Contents
Advertisement
Quick Links
Introduction
Repackaging the Routers
OL-17440-01
Repackaging the Router
Revised: March 16, 2009, OL-17440-01
This appendix describes two separate but related router repackaging tasks:
How to remove the router from the equipment rack and repackage the router
•
for shipment if it becomes necessary to transport it to another location or
return it to Cisco Systems.
•
How to repackage a defective chassis to return it to the factory.
Where appropriate, you are referred to specific procedures in
"Installing the
Router,"and
This appendix contains the following sections:
Repackaging the Routers, page A-1
•
Repackaging the Replaced Router Chassis, page A-24
•
This section describes how to remove the entire router system from the equipment
rack and repackage the router should it become necessary to transport it to another
location or return it to Cisco Systems.
Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide
A P P E N D I X
Chapter 5, "Maintaining the Router."
A
Chapter 3,
A-1
Advertisement
Table of Contents
Related Manuals for Cisco 2654T6
Summary of Contents for Cisco 2654T6
- Page 1 • Repackaging the Routers This section describes how to remove the entire router system from the equipment rack and repackage the router should it become necessary to transport it to another location or return it to Cisco Systems. OL-17440-01 A P P E N D I X Router,”and...
- Page 2 This scissor-jack platform enables a team of two installers to remove a fully-loaded router from the pallet and insert it into an equipment rack, or extract a fully loaded router from a rack, without removing any of the components from the router chassis.
- Page 3 Two foam inserts fit around the top of the router to act as a protective cushion and add rigidity to the packaging scheme by serving as a fixed buffer between the router, the corrugated side walls of the shipping container, and the corrugated top cap that holds the side walls in place.
- Page 4 Appendix A Repackaging the Router Repackaging the Routers Figure A-1 Router Shipping Package Components Top cap Foam cap U-shaped panel Accessories package Pallet Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide OL-17440-01...
- Page 5 Appendix A Repackaging the Router The accessories for the router ship in five boxes that are assembled into a package. (See Figure router on the extended deck of the pallet body. Figure A-2 Corrugated spacer Top cap Cable trough Center-mount...
-
Page 6: Tools And Equipment
Safety hand truck with retractable safety leg wheels and security strap, such • as the Stevens Appliance Truck Company “Escort,” Model STEV SRT-M-66 (distributed by McMaster-Carr as Model 2654T6), or an equivalent safety hand truck. Antistatic sacks or other ESD-preventive storage environment •... -
Page 7: Table Of Contents
This section describes how to remove the router from the equipment rack. A fully-equipped router can weigh as much as 415 lb (188 kg). Because of the weight and height of the router, Cisco provides a rack-mounting system for the router that enables a team of two installers to extract a fully-loaded router from a rack without removing any of the components from the router chassis. -
Page 8: Disconnecting Power Cables From The Power Shelf
Guidelines” section on page Disconnecting Power Cables from the Power Shelf If your router is equipped with either the standard or optional AC-input power shelf, disconnect the AC-input power cords from their receptacles on the back panel of the power shelf as instructed in the Standard One-Level AC-Input Power Shelf”... -
Page 9: Removing Components From The Chassis To Reduce Weight
“Removing and Installing a DC-Input Power Shelf” section on page Removing Components from the Chassis to Reduce Weight A fully-equipped router can weigh as much as 415 lb (188 kg). To reduce the top-end weight of the chassis and lower the center of gravity, which might make the chassis more stable as you move it, you may choose to remove some of the components from the chassis. -
Page 10: Detaching The Supplemental Bonding And Grounding Connection
• Detaching the Supplemental Bonding and Grounding Connection If your router has one or more bonding and grounding cables attached to any of the bonding and grounding receptacles on the chassis, you must detach these cable lugs from the chassis before you remove the chassis from the equipment rack. -
Page 11: Removing The Router From The Equipment Rack
Step 2 in the bottom of the rack, with the screw on the scissor-jack platform facing away from the front of the router and the back of the scissor-jack platform butted against the front of the rack-mounting platform. Use the 3/4-in (19-mm) socket and ratchet wrench to turn the scissor-jack screw... - Page 12 Position one person in front of the router to support and guide it while the second Step 4 person slowly pushes the router to slide it off the rack-mounting table, out of the rack, and onto the scissor-jack platform.
- Page 13 Figure A-4 Transferring the Router to the Scissor-Jack Platform With one person positioned on the side of the router to prevent it from tipping, Step 5 install the four chassis anchor clips through the slots in the bottom of the chassis, align the holes with the bolt holes in the platform, and insert and tighten the four bolts to prevent the chassis from shifting on the scissor-jack platform.
- Page 14 Installing the Chassis Anchor Clips Front of chassis With one person positioned on the side of the router to prevent it from tipping, use Step 6 the 3/4-inch (19-mm) socket and ratchet wrench to turn the scissor-jack screw clockwise slowly and close the scissor-jack platform to lower the chassis.
- Page 15 Counter-clockwise expands platform Position the safety hand truck at one side of the router, slide the router and Step 7 scissor-jack platform onto the safety hand truck, and secure the router to the hand truck with the locking safety strap.
- Page 16 Figure A-7 Installing the Router and Scissor-Jack Platform on the Pallet Pallet front bar Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide A-16 shows how to install the router and scissor-jack platform on the Appendix A...
- Page 17 Appendix A Repackaging the Router To reinstall the router and scissor-jack platform on the shipping pallet, use Figure A-7 Use the hand truck to move the chassis to a level, open space with a solid floor. Step 1 Tilt the chassis upright so that it stands on the scissor-jack platform, then remove Step 2 the hand truck.
- Page 18 Turn the scissor-jack screw slowly clockwise to collapse the scissor-jack platform Step 12 and raise the base of the scissor-jack platform until the weight of the router and scissor-jack platform is absorbed by the pallet. Continue turning the scissor-jack screw clockwise to close the scissor-jack platform and lift the base of the scissor-jack platform until the scissor-jack platform is completely closed (the screw can not be turned).
-
Page 19: On Page
3-75. OL-17440-01 “Reinstalling the Cards in the Switch Fabric Card Cage” section 3-50. 3-47. “Installing AC-Input Power Supplies” section on Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide Repackaging the Routers 3-52. 3-53. “Reinstalling the Blower A-19... - Page 20 When the router is repackaged for shipping, two foam inserts must be paced around the top of the router. To avoid interference with the foam inserts, the front cover for the power shelf and upper blower module should not be reinstalled on the router.
- Page 21 Step 1 Step 6 Repackaging the Center-Mount Rack-Mounting Brackets If you used the optional center-mount rack-mounting brackets to install the router in the equipment rack, you must repackage the brackets. To repackage the brackets, follow these steps: Remove the brackets from the rack and place all of the screws in a plastic bag.
- Page 22 Close and seal the carton. Step 3 Reassembling the Accessories Package Figure A-2 package for the router. To reassemble the accessory box package, use on page A-5 Place the bottom accessories package cap open side up on the floor. Step 1...
-
Page 23: Completing The Repackaging
Step 3 Pull the plastic bag over the router to protect it against electrostatic discharge (ESD) and dust. Place the side of the accessories package with the single box containing the... - Page 24 Step 9 over the top of the shipping container to secure it to the pallet. Your router is now repackaged and ready to be transported. Use a forklift or pallet jack to move the repackaged router. Repackaging the Replaced Router Chassis This section describes how to repackage a defective chassis to return it to the factory.
- Page 25 A-2, earlier in this appendix. A-25, earlier in this appendix. “Safety Recommendations” section on “Installing the Router on the Shipping Pallet” section on Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide and described in the “The Router “Tools...
- Page 26 Repackaging the Replaced Chassis for Shipment Repackage the replaced chassis for shipment as described in the “Completing the Repackaging” section on page A-23, earlier in this appendix. Cisco XR 12416 and Cisco XR 12816 Router Chassis Installation Guide A-26 OL-17440-01...