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Toro Z Master Z500 Series Operator's Manual
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Toro Z Master Z500 Series Operator's Manual

Toro Z Master Z500 Series Operator's Manual

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Original Instructions (EN)
CV
60in and 72in DFS E-Z Vac
Collection System
Z500 Series Z Master
Model No. 78544—Serial No. 280000001 and Up
Model No. 78545—Serial No. 280000001 and Up
Form No. 3440-329 Rev A
®
Mowers
™
*3440-329* A

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  • Page 1 Form No. 3440-329 Rev A 60in and 72in DFS E-Z Vac ™ Collection System Z500 Series Z Master ® Mowers Model No. 78544—Serial No. 280000001 and Up Model No. 78545—Serial No. 280000001 and Up *3440-329* A Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Table Of Contents

    Whenever you need service, genuine Toro parts, or Model No. additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 Serial No. Figure 2 identifies the location of the model and serial numbers on the product.

  • Page 3: Safety

    12 Adjusting the Parking Brake ......17 13 Checking the Tire Pressure ......18 The following list contains safety information specific Operation ..............19 to Toro products and other safety information you Positioning the Adjustable Baffle....... 19 must know. Emptying the Bagger ........20 •...

  • Page 4: Safety And Instructional Decals

    with manufacturer's recommended parts, when necessary. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal1-653554 1-653554 decal106-3339 106-3339 decal1-653558 1-653558...

  • Page 5: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the mower. Bagger mounting bracket Bagger side plate Spacer Bolt (3/8 x 1-1/2 inches) Install the bagger mounting bracket. Bolt (3/8 x 1 inch) (for Z593 mowers only) Flange nut (3/8 inch)

  • Page 6: Preparing The Mower

    Note: Determine the left and right sides of the machine from the normal operating position. Preparing the Mower Installing the Bagger Mounting Bracket No Parts Required Parts needed for this procedure: Procedure Bagger mounting bracket Perform the following procedure to prepare the mower Bagger side plate for attaching the blower and finishing kit.
  • Page 7 g003379 Figure 5 g003380 For Kubota Diesel Mowers Figure 4 For Z500 Gas Mowers 1. Bolt (3/8 x 1 inch) 6. Bagger side plate 2. Curved washer (3/8 inch) 7. ROPS 1. Bolt (3/8 x 1-1/2 inches) 6. ROPS 3. Bagger mounting bracket 8.

  • Page 8: Installing The Handle Assembly

    Installing the Handle Assembly Parts needed for this procedure: Handle assembly Washer Bolt (3/8 x 1-1/4 inches) Clevis-pin spring Locknut (3/8 inch) Procedure Position the handle assembly between the ROPS roll bar and the bagger mounting bracket (Figure Install the handle assembly to the bagger mounting bracket and the machine with 3 bolts (3/8 x 1-1/4 inches) and 3 locknuts (3/8 inch) g003378...

  • Page 9: Tightening All Mounting Bolts

    g007701 Figure 9 1. Bagger arm link 3. Clevis pin spring 2. Bagger assembly Tightening all Mounting Bolts g007703 Figure 8 No Parts Required 1. Handle assembly 4. Nut (3/8 inch) 2. Bolt (3/8 x 1-1/4 inches) 5. This bolt is not used on Procedure Kubota powered machines 3.

  • Page 10: Routing The Blower Belt Into The Blower Assembly

    Installing the Bagger Routing the Blower Belt Assembly into the Blower Assembly Parts needed for this procedure: Parts needed for this procedure: Bagger assembly Blower belt (from the Blower and Drive Kit) Clevis pin Hairpin cotter Procedure Install the belt around the blower pulley (Figure Procedure 11).
  • Page 11 Slide the blower-assembly peg into the pivot hole. For 152 cm (60 inch) mowers refer to Figure 13 and for 183 cm (72 inch) mowers refer Figure Installing the Blower Assembly Parts needed for this procedure: Blower assembly (from the Blower and Drive Kit) Spring (from the Blower and Drive Kit) Procedure WARNING...
  • Page 12 Note: Make sure that the hooks are in the correct position. g003638 Figure 16 1. Spring-loaded idler pulley 3. Long-hook end 2. Short-hook end Pull the spring-loaded idler pulley back and g003377 route the belt around the mower-deck pulley Figure 14 (Figure 17).

  • Page 13: Sizing The Upper Tube For 152 Cm (60 Inch) Mowers With Gas Engines

    Sizing the Upper Tube for 152 cm (60 inch) Mowers with Gas Engines Parts needed for this procedure: Upper tube Procedure Note: This procedure is for 152 cm (60 inch) mowers with gas engines only. Measure up 89 mm (3-1/2 inches) from the bottom of the upper tube.
  • Page 14 Note: Remember to replace the grass deflector when the bagger is removed from the mower. Refer to Installing the Grass Deflector (page 27). Disengage the PTO and set the parking brake. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 15 Install the lower tube into the upper tube (Figure 22). g003424 Figure 22 1. Lower tube 2. Upper tube g003423 Figure 23 Slide the lower tube onto the boot and latch them together (Figure 23). 1. Blower assembly 3. Latch 2.

  • Page 16: Installing The Belt Cover

    Using the 3 holes or indentations in the upper Join the upper and lower tubes with 3 bolts (#10 tube as a template, drill 3 holes (7/32 inch x 3/4 inches), 3 flat washers (7/32 inch), and 3 diameter) where the upper and lower tubes join locknuts (#10) as shown in Figure together...

  • Page 17: Installing The Weights

    Install plate, nuts (1/2 inch) and lock washer (1/2 inch) under the frame and weight (Figure 27). Repeat for opposite side. Note: All Z Master mowers receive the caster weights. g003370 Figure 26 g001366 1. Belt cover 5. Latch Figure 27 2.

  • Page 18: Adjusting The Parking Brake

    the correct measurement is obtained (Figure 29). Tighten jam nut at the yoke. Adjusting the Parking Brake Checking the Tire Pressure No Parts Required No Parts Required Procedure Procedure Check the parking brake for proper adjustment. Note: Increase the tire pressure due to the additional Disengage brake lever (lever down).

  • Page 19: Operation

    Operation CAUTION Children or bystanders may be injured if they Note: Determine the left and right sides of the move or attempt to operate the tractor while machine from the normal operating position. it is unattended. Important: Set the parking brake when you leave Always remove the ignition key and set the the machine, even if just for a few minutes.

  • Page 20: Emptying The Bagger

    Emptying the Bagger Note: In most cases, the debris can be shaken out of the tubes. Disengage the PTO and set the parking brake. If the blower assembly is plugged, unlatch the Lift the handle to open the door and empty the blower assembly, remove the belt, and swing hopper.

  • Page 21: Using The Grass Deflector

    Using the Grass Deflector (2 to 3 inches) or 1/3 of the grass height, whichever is less. Cutting off more than this will reduce the capacity of the vacuum system. DANGER Without the grass deflector, discharge cover, Cutting Frequency or complete grass catcher assembly mounted Cut the grass often, especially when it grows rapidly.
  • Page 22 In most mowing conditions, the standard high lift blades provides the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry, dusty conditions, the medium lift or low lift blades reduces dust and dirt blowout while providing effective bagging air flow.

  • Page 23: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the blower belt. After the first 8 hours • Inspect the collection system. • Clean the hood screen. Before each use or daily • Clean the collection system. • Inspect the blower belt. Every 25 hours •...

  • Page 24: Checking And Adjusting The Blower Latch

    Greasing the Idler Arm and Install the spring as shown in Figure Handle Pivot Service Interval: Every 50 hours—Grease the idler arm. Every 100 hours—Grease the handle pivot. Grease the blower belt idler arm (Figure 36). g003638 Figure 34 1. Spring-loaded idler pulley 3.

  • Page 25: Inspecting The Collection System

    Inspecting the Collection System Service Interval: After the first 8 hours Every 100 hours Disengage the PTO, move the motion-control levers to the N position, and set EUTRAL LOCKED the parking brake. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 26: Adjusting The Latches

    1. Handle 3. Stop 2. Handle link The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium-lift or low-lift blades reduces dust and dirt blowout while providing effective bagging air flow.

  • Page 27: Installing The Grass Deflector

    Installing the Grass Deflector WARNING An uncovered discharge opening could allow the lawn mower to throw objects at you or others and result in serious injury. Also, contact with the blade could occur. • Never operate the lawn mower unless you install a cover plate, a mulch plate, or a grass chute and catcher.

  • Page 28: Storage

    Storage Clean the bagger. Refer to Cleaning the Bagger Screen (page 23) Cleaning the Collection System (page 23). Inspect the bagger for damage. Refer to Inspecting the Collection System (page 25). Make sure that the bagger is empty and thoroughly dry. Check the belt for wear or cracks.

  • Page 29: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action There is abnormal vibration. 1. Cutting blade(s) is/are bent or 1. Install new cutting blade(s). unbalanced. 2. A blade-mounting bolt is loose. 2. Tighten the blade-mounting bolt. 3. A blower pulley or pulley assembly is 3.
  • Page 30 Notes:...
  • Page 31 Notes:...
  • Page 32 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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