Related Manuals for Toro GrandStand Revolution TURBO FORCE 18560
Summary of Contents for Toro GrandStand Revolution TURBO FORCE 18560
- Page 1 Form No. 3441-498 Rev B GrandStand ® Revolution Mower With 52in TURBO FORCE ® Cutting Unit Model No. 18560—Serial No. 400000000 and Up *3441-498* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Locating the Fuses ........... 36 Drive System Maintenance ........36 Checking the Tire Pressure....... 36 Safety ............... 4 Adjusting the Caster-Pivot Bearing ....37 General Machine Safety Warnings...... 4 Servicing the Caster Wheels and Lawn Mower Safety Warnings ......5 Bearings............ -
Page 4: Safety
Safety outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. General Machine Safety If operating the machine in a damp location is unavoidable, use a residual Warnings current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. -
Page 5: Lawn Mower Safety Warnings
Machine use and care Use the machine only with specifically designated batteries. Use of any other Do not force the machine. Use the batteries may create a risk of injury and fire. correct machine for your application. The correct machine will do the job better When battery pack is not in use, keep and safer at the rate for which it was it away from other metal objects, like... -
Page 6: Additional Safety Messages
Additional Safety Messages may be injured by the lawnmower during operation. Thoroughly inspect the area where the Safety-Alert Symbol lawnmower is to be used and remove all stones, sticks, wires, bones, and other The safety-alert symbol (Figure 2) shown in this foreign objects. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt decal144-0277 Manufacturer's Mark 144-0277 1. Positive terminal 4. Do not dispose improperly. 1. - Page 8 decal144-7003 decal144-7006 144-7003 144-7006 1. Traction drive 5. Slow 1. Thrown object 3. Cutting/dismemberment 2. Parking brake 6. Neutral hazard—keep bystanders hazard of hand or foot, away. mower blade—keep away 3. Power takeoff 7. Reverse from moving parts. (PTO)—disengaged 2. Thrown object hazard, 4.
- Page 9 decal147-0290 147-0290 decal147-0289 147-0289 1. Warning—light is bright; do not look directly into the light. 1. Keep the battery at a 3. Lift the cover to charge the temperature above 0°C battery. (32°F) and below 45°C (113°F) 2. Warning—read the Operator’s Manual before performing battery maintenance;...
- Page 10 decal144-7002 144-7002 1. Warning—read the Operator’s Manual. 6. Thrown object hazard—keep bystanders away. 2. Warning—all operators should be trained before operating 7. Warning—shut off the machine and remove the key before the machine. leaving the machine or performing maintenance. 3. Warning—wear hearing protection. 8.
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Page 11: Setup
Setup Product Overview Adjusting the Machine Settings Use the InfoCenter to adjust the machine settings; refer to InfoCenter Display (page 12). Mounting the Battery Charger on a Wall Optional You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch). -
Page 12: Controls
Controls Park Position Move the motion-control levers outward from the Become familiar with all the controls before you start center to the P position when exiting the machine and operate the machine. to engage the electric brake. Always move the motion-control levers to the P Control Panel position when you stop the machine or leave it unattended. - Page 13 • InfoCenter Icon Descriptions Main information screens: shows current machine information while the key is in the O position. This screen shows the battery-system Next charge level and the status of various components. Press the button to cycle through the screens. Scroll up Use the –...
- Page 14 Service InfoCenter Menus To access the main menu, press any button while at Menu Item Description the main information screens, then press the Lists the total number of hours various button. components have been used: • Key switch Refer to the following tables for a description of the •...
- Page 15 Settings In the S menu, scroll down to P ETTINGS ROTECTED and press the button. MENUS Menu Item Description Controls the language used on the ANGUAGE InfoCenter. Controls the brightness of the LCD ACKLIGHT display. Controls the contrast of the LCD ONTRAST display.
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Page 16: Specifications
• Do not carry passengers on the machine and To ensure optimum performance and continued safety keep bystanders and pets away from the machine certification of the machine, use only genuine Toro during operation. replacement parts and accessories. Replacement •... -
Page 17: Using The Safety-Interlock System
Using the Safety-Interlock Start the machine. With both motion-control levers outward in the System position, press the O position on the PTO switch. DANGER Note: The mower blades should not engage. If safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, which will result in serious injury or death. -
Page 18: During Operation
During Operation Release the lever to the P position. Note: The blades should stop. During Operation Safety General Safety • Wet grass or leaves can cause serious injury if you slip and contact the blade. Avoid mowing in wet conditions. •... -
Page 19: Starting The Machine
Starting the Machine judgment when performing this evaluation. Changes in the terrain, such as moisture, can Stand on the platform. quickly affect the operation of the machine on a slope. Turn the key switch to the O position. • Operate across slopes, never up and down. Avoid operation on excessively steep or wet slopes. -
Page 20: Operating The Mower-Blade-Control Switch (Pto)
Operating the Disengaging the Mower Blades (PTO) Mower-Blade-Control Disengage the mower blades using 1 of the 2 ways Switch (PTO) shown. Use the blade-control switch (PTO) in conjunction with the motion-control levers to engage and disengage the mower blades. DANGER The rotating blades under the mower deck are dangerous. -
Page 21: Side Discharging Or Mulching The Grass
Side Discharging or • In small areas where the machine is too large • In areas with low-hanging branches or obstacles Mulching the Grass • Loading the machine for transport This machine has a hinged grass deflector that • Driving up slopes disperses clippings to the side and down toward the turf. -
Page 22: Driving The Machine
Driving the Machine Important: Back the machine over curbs, 1 wheel at a time; driving it forward over curbs could damage the machine. CAUTION Positioning one lever too far in front of the other causes the machine to spin very rapidly. As a result, you may lose control of the machine, causing personal injury to you and damage to the machine. -
Page 23: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut Adjusting the Slope of the Mower Deck The height-of-cut can be adjusted from 38 to 127 mm (1-1/2 to 5 inches) in 6 mm (1/4 inch) increments. You can raise the rear of the mower deck in 6.3 mm (1/4 inch) increments, up to 31.8 mm (1-1/2 inch). -
Page 24: Using Weights
Using Weights Adjusting the Battery Percentage for Limp Mode • Install weights to improve balance. You can add or remove weights to create optimized performance Park the machine on a level surface, disengage under different operating conditions and for your the PTO, and move the motion-control levers preference. -
Page 25: After Operation
A risk of fire, electric shock, or injury may result from using an accessory not recommended or • Never operate the charger without good visibility sold by Toro. or light. • To reduce risk of a battery explosion, follow these •... -
Page 26: Moving A Non-Functioning Machine
• Do not operate the charger with a damaged cord Insert a ratchet with a 3/8 inch drive into or plug. Contact an Authorized Service Dealer to the square hole in the motor hub. Rotate it obtain a replacement cord. counterclockwise until it stops (approximately 4 full rotations) to disengage the transmission. -
Page 27: Transporting The Machine
Transporting the Machine Selecting a Trailer Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. -
Page 28: Transporting The Lithium-Ion Batteries
Transporting the Back the machine up the ramp. Lithium-Ion Batteries The US Department of Transportation and international transportation authorities require that lithium-ion batteries be transported using special packaging and only be transported by carriers certified to haul them. In the US, you are allowed to transport g031405 a battery when it is installed on the machine as Figure 38... - Page 29 CAUTION DANGER Attempting to charge the batteries with a Contact with water while charging the charger not provided by Toro can result in machine could cause electric shock, causing excessive heat and other related product injury or death. malfunctions, which can lead to property •...
- Page 30 Observe the InfoCenter to ensure that the batteries are charging. Note: The InfoCenter shows the battery charge percentage and amperage. Batteries with a lower voltage charge first; once they reach the voltage of the other batteries, all batteries charge simultaneously When charging is complete, the machine InfoCenter displays 10 solid bars g356360...
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Page 31: Maintenance
Making unauthorized modifications to the original machine and/or not using genuine • Never tamper with safety devices. Check their Toro parts could lead to serious injury or proper operation regularly. death. • Do not rely solely on mechanical or hydraulic jacks •... -
Page 32: Pre-Maintenance Procedures
Pre-Maintenance Raise the cushion, and slide it onto the pins on both sides of the machine. Procedures Tighten the twist knobs. Accessing Internal Components Service Interval: Yearly—Apply anti-seize compound to the cushion knobs. You can release the cushion for rear access to the machine for maintenance or adjustment. -
Page 33: Lubrication
Lubrication Remove the caster wheel from the caster forks. Remove the seal guards from the wheel hub. Greasing the Machine Grease with No. 2 lithium or molybdenum grease. Disengage the blade-control switch (PTO) and move the motion-control levers outward to the position. -
Page 34: Electrical System Maintenance
Electrical System Torque the nut to 8 to 9 N∙m (71 to 80 in-lb), loosen it, then torque it to 2 to 3 N∙m (20 to 25 Maintenance in-lb). Note: Make sure that the axle does not extend beyond either nut. Using the Install the seal guards over the wheel hub and Battery-Disconnect Switch... -
Page 35: Servicing The Batteries
Do not open the battery. If you are having problems All electrical repairs should be with a battery, contact your Authorized Service Dealer performed by an Authorized Toro Dealer only. for assistance. The charger requires little maintenance other than protecting it from damage and weather. -
Page 36: Locating The Fuses
Locating the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance. Refer to the Service Manual for information on testing and servicing the fuses. Checking the Tire Pressure Release the cushion from the rear of the machine and remove the rear access cover to access the fuses. -
Page 37: Adjusting The Caster-Pivot Bearing
Adjusting the Caster-Pivot Servicing the Caster Bearing Wheels and Bearings The caster wheels rotate on a roller bearing supported Service Interval: Every 500 hours/Yearly (whichever by a spanner bushing. If the bearing is kept well comes first) lubricated, wear will be minimal. Failure to keep the Disengage the blade-control switch (PTO) and bearing well lubricated causes rapid wear. -
Page 38: Checking The Wheel-Lug Nuts
N∙m (62 to 70 in-lb). Every 500 hours Remove a side plug. Fluid type: Toro Synthetic Electric Motor Drive Oil Add fluid, as specified at the beginning of this procedure, through the top hole until the level Capacity: 150 mL (5 fl oz) reaches the side plug opening. -
Page 39: Controls System Maintenance
Controls System Screen Action Hold the left motion-control Maintenance lever in the R position EVERSE and press the button. Calibrating the Levers Hold the left motion-control Park the machine on a level surface, disengage lever in the N position EUTRAL the PTO, and move the motion-control levers outward to the P position. -
Page 40: Adjusting The Tracking
Adjusting the Tracking If you push both motion-control levers forward the same distance and the machine pulls to 1 side, adjust the tracking as follows. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the P position. -
Page 41: Adjusting The Motion-Control Levers
Adjusting the Motion-Control Levers If the motion-control levers do not align horizontally, adjust the motion-control levers. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the P position. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 42: Mower Deck Maintenance
Mower Deck Checking for Bent Blades Maintenance WARNING A blade that is bent or damaged could break apart and could critically injure you or Servicing the Cutting bystanders. Blades • Always replace a bent or damaged blade with a new blade. To ensure a superior quality of cut, keep the blades sharp. - Page 43 WARNING Operating a machine after incorrectly installing the blade assembly and/or not using genuine Toro blade and blade hardware could allow a blade or blade component to be thrown out from under the deck, resulting in serious injury or death.
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Page 44: Leveling The Mower Deck
Leveling the Mower Deck Preparing the Machine Ensure that the mower deck is level any time you install the mower deck or when you see an uneven cut on your lawn. Level the mower deck side to side before adjusting the front-to-rear slope. - Page 45 Leveling the Mower Deck from Checking the Mower Deck Side to Side Front-to-Rear Pitch Loosen the side nut and jam nut in the yokes Adjust the tire pressure in the rear tires to the you want to adjust. correct specifications. Set the slope of the mower deck to the lowest setting;...
- Page 46 Leveling the Mower Deck from Matching the Height-of-Cut Front to Rear Check the rear tire pressure. Loosen the jam nut and side bolt in the yokes Set the height-of-cut to the 76 cm (3 inch) that you want to adjust. position.
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Page 47: Adjusting The Deck-Lift Spring
Adjusting the Deck-Lift Replacing the Grass Spring Deflector Note: Adjusting the compression spring alters how DANGER much the deck floats and the amount of effort needed An uncovered discharge opening allows to lift the deck when using the height-of-cut lever. objects to be thrown toward you or •... -
Page 48: Cleaning
Cleaning Storage Cleaning and Storage Cleaning under the Mower Deck Service Interval: Before storage Before storage Service Interval: Before each use or daily Park the machine on a level surface, disengage Remove the grass buildup under the mower daily. the PTO, and move the motion-control levers outward to the P position. -
Page 49: Battery Storage Requirements
Temperature Requirement Storage Conditions or damaged parts. To repair or replace parts, Normal storage conditions -20° to 25°C (-12° to 77°F) contact your authorized Toro distributor for assistance. Extreme heat—1 month or 25° to 55°C (77° to 131°F) less Store the charger with the power supply cord in... -
Page 50: Troubleshooting
SPN 4990, FMI 31 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. SPN 520196, FMI 16 1. Battery amp hour limit exceeded 1. Possible causes include poor battery... - Page 51 Battery-Charger Fault Codes Problem Possible Cause Corrective Action SPN 524160, FMI 31 1. Internal charger fault 1. Remove the AC connection and battery connection for a minimum of 30 seconds and retry. If it fails again, please contact an authorized Toro distributor.
- Page 52 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.