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Date COPYRIGHT STATEMENT The information contained herein is the property of Siemens plc. and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorised by contract or other written permission. The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied Copyright ã...
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Version Page 2 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Battery User Manual – 667/HB/47764/000. Fault Protection RCDs Any traffic controller, Siemens type or otherwise, supported by the UPS must be fitted with a 300mA RCD at its mains input point. This ensures the quality of fault protection, no matter what fault scenario the installation may face.
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There are no approved modifications for this product. Warning Use of components other than those indicated within this document or modifications or enhancements that have not been authorised by Siemens will invalidate Type Approval of this product. Version Page 4 of 76...
Preparing and Installing the Reinforced Stool ............29 Pulling and Gland Ducted Cables ................. 30 Version Page 5 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Operating Modes ....................45 12.2 Active Fault Monitoring ..................45 12.2.1 Fault / Alarm Relay Contacts ................ 45 12.2.2 Fault Monitoring using Siemens RMS and UTMC Systems ......47 12.3 Communicating with the UPS Solution ..............48 12.3.1 Three-Button Interface .................. 48 12.3.2 RS232 Interface ...................
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Figure A-0-3: Estimates of UPS Solution Performance at -25°C ........... 68 Version Page 7 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Change note TS008289 applies. 2016 Oluwatudimu Change note TS008468 applies. 2017 Oluwatudimu Version Page 8 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Infrastructure and Mobility, Traffic Solutions Sopers Lane, Poole, Dorset BH17 7ER 1 Introduction 1.1 Scope This handbook provides a general description of the Siemens UPS Solution and its key elements, outlining the detailed procedures for installation, commissioning and maintenance. 1.2 Related Documents Reference...
2 System Overview 2.1 Description The UPS Solution has been designed to provide seamless battery support to a Siemens type traffic controller in the event of a loss of mains supply. The solution offers a line- interactive uninterruptable power supply unit to constantly monitor the status of the mains supply, maintaining a battery bank when power is present and switching to battery back up when it is not.
Power output de-rates in high ambient temperatures. See sections 4.1 and 12.5 for details. ISSUED Version Page 11 of 76 Status Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
The UPS Cabinet can be fitted with just one Battery Housing module in cases where reduced battery support is required. ISSUED Version Page 12 of 76 Status Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Version Page 13 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
A bar, fitted to the front of each module, can be raised to form a lip for battery retention. Version Page 14 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Connection Panel is detailed in sections 6.1 and 9.8. Figure 3-5: UPS Housing Module Version Page 15 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Figure 3-6: DC Housing Module (shown fitted on top of a battery housing module) Version Page 16 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
ELV/LV LED type traffic controller equipment. Figure 4-1: Alpha FXM Series UPS Unit Each Siemens UPS solution uses one of two FXM series UPS units, depending on the power requirements of the traffic intersection to be supported.
-40°C to +74°C Table 4-2: UATS – Key Electrical Information Version Page 18 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
BH17 7ER 4.3 Lead Crystal Batteries Battery backup within the Siemens UPS solution is provided by banks of 55Ah 12V front terminal Lead Crystal batteries. Each bank consists of 4 of these batteries, creating a 48V 55Ah pack. Lead Crystal batteries have a greatly extended operating temperature range and a longer life expectancy when compared to their Lead Acid equivalents.
Figure 5-1: Battery Hold up times at 20°C and 0°C Version Page 20 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
See Figure 5-2 on the following page. Version Page 21 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Battery Expansion Cabinet. Version Page 22 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
UPS Connection Panel as part of the Installation process. See section 9.8 for details. Version Page 23 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
See section 10 for further information. Version Page 24 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Version Page 25 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Infrastructure and Mobility, Traffic Solutions Sopers Lane, Poole, Dorset BH17 7ER For Siemens type controllers, please use the Master Switch Panel 300mA RCD Kit – 667/1/27117/000. A TT Earth Electrode test should be carried out as part of UPS commissioning. See section 11.2.
NOTE: The SNMP (LAN) card is fitted to all Alpha FXM UPS units within Siemens UPS Solutions as standard. Version Page 27 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Or similarly industrial self-adhesive tape. Insulation or Electrical tape is not acceptable. Version Page 28 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
2. Have the stool concreted into place in site in accordance with 667/HE/45950/000. See Figure 9-2. Version Page 29 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
CET plate. See section 7 for details on external cabling. Version Page 30 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Version Page 31 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
‘top hat’ below. Version Page 32 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Battery Housing module below. Figure 9-6: Earth Connection between Battery Housing modules Version Page 33 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Battery Housing module to reach the connector of the housing below. Version Page 34 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Version Page 35 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
See section 7 for further details on external cable specification details. Version Page 36 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
2. Plug the RJ45 jack into the Ethernet socket marked ‘LAN’ on the FXM UPS unit. See section 7.4 for cable specification details. Version Page 37 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Figure 9-10: Battery Terminals Connected with the Terminal Linking Bar Version Page 38 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
4. Tidy away the Battery Temperature Sensor cable. Version Page 39 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
· UPS Supply Breaker (CB1) Figure 10-1: UATS Switches Version Page 40 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Input Circuit Breaker Figure 10-2: Alpha FXM UPS Circuit Breakers Version Page 41 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
APPENDIX D – UPS Commissioning Certificate. The certificate must then be presented to the customer as part of the installation handover process. A copy must also be retained by Siemens Traffic Solutions. A copy should also be kept within the UPS cabinet for reference during maintenance actions.
7. Wait for the UPS Unit to display ‘LINE’. Version Page 43 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
8. Check that the red ALARM LED is not lit or flashing Commissioning of the UPS Solution is now complete. Version Page 44 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
12.2.1 Fault / Alarm Relay Contacts The UPS Solution provides six relay outputs via the UPS Connection Panel that can be cabled directly to the traffic controller cabinet for fault monitoring with Siemens UTMC or RMS systems. See section 12.2.2 for details.
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All possible Alarm Contact triggers are listed in APPENDIX B – FXM UPS Faults and Alarms Version Page 46 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Review the controller and any OTU/OMU configurations supplied by the customer to determine the connections that need to be made. Figure 12-1: Fault Monitoring Connectivity Example C6 is not to be used with Siemens traffic equipment. See section 12.2.1 Version Page 47 of 76...
/ alarm information in the following format. Version Page 48 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Alpha FXM UPS Operating Manual – 667/HB/47760/000. Version Page 49 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
The UPS Solution’s operating mode and fault / alarm flags are always displayed at the top of each page for easy system monitoring. Version Page 50 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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GUI is available within the Alpha FXM UPS Operating Manual – 667/HB/47760/000. http://www.alpha.ca/web2/service-and-support/support/software-firmware-downloads Version Page 51 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
This is voltage is periodically raised to 56Vdc or above as the UPS unit looks for a battery connection. Version Page 52 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
1520 W/VA Table 12-6: Maximum Output Power against Ambient Temperature Version Page 53 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
5) adjusted for ambient cabinet temperatures of +20°C, 0°C and -25°C. 12.6 Generators 12.6.1 The Generator Connect Feeder Pillar As stated in section 2.4, a diesel generator must be connected via the Siemens Generator Connect Feeder Pillar as shown below. Figure 12-5: Generator Connect Feeder Pillar...
Sopers Lane, Poole, Dorset BH17 7ER 12.6.2 Generator Selection Generators to be used with the Siemens UPS solution must adhere to the following conditions. WARNING: Using a Generator that does not meet all the conditions below is a major safety risk and may also cause permanent damage to the UPS solution.
6. Remove the connecting cable then close and lock the pillar. Version Page 56 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Cumulative inverter time · Cumulative kWh output · Estimated battery support Version Page 57 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
See section 4.2 for more information on the UATS. Version Page 58 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
The UPS Solution will now be completely isolated from Mains and Batteries. Version Page 59 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
22. Check the UPS goes into LINE mode and check the alarms. Version Page 60 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
4. Repeat this last step with Batteries 3 and 4. Version Page 61 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Finally check that there are no alarms active on the UPS and that the UPS is in Line mode. Version Page 62 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Any queries should be directed to the Service Logistics Manager on (01530) 258181. Version Page 63 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
All Traffic Solutions, Siemens depots operates an Environmental Management System (EMS). In accordance with its Environmental Policy Siemens applies the Waste Hierarchy when managing waste, segregating waste into a number of waste streams to optimise the re-use/recycling carried out by the approved waste contractors that take the waste away.
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Generator Connect Feeder Pillar – GREY 667/7/45043/200 Generator Connect Feeder Pillar – BLACK Version Page 65 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Figure A-0-1: Estimates of UPS Solution Performance at +20°C Version Page 66 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Figure A-0-2: Estimates of UPS Solution Performance at 0°C Version Page 67 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Figure A-0-3: Estimates of UPS Solution Performance at -25°C Version Page 68 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Default value of 47V relating to 40% SOC. Triggers C1. See section 12.2.1 See section 10.3 See section 12.3.3 Version Page 69 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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APPENDIX C – Hardware Datasheets Alpha FXM Series UPS Unit Version Page 70 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Infrastructure and Mobility, Traffic Solutions Sopers Lane, Poole, Dorset BH17 7ER Version Page 71 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Sopers Lane, Poole, Dorset BH17 7ER Alpha Universal Automatic Transfer Switch (UATS) Version Page 72 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Infrastructure and Mobility, Traffic Solutions Sopers Lane, Poole, Dorset BH17 7ER Version Page 73 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Betta Batteries 6CNFT-55 12V 55Ah Front Terminal Lead Crystal Battery Version Page 74 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
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Infrastructure and Mobility, Traffic Solutions Sopers Lane, Poole, Dorset BH17 7ER Version Page 75 of 76 Status ISSUED Last Editor Ore Oluwatudimu TS008468 Date 31/01/2017 Document UPS Solution General Handbook Doc. No. 667/HB/47750/000 Name Copyright ã Siemens plc 2017 All Rights Reserved...
Input MCB switched ON? e. Traffic signals remain lit as normal? Name (Print) ………………………………………………………………………………….… Signature ……………………………………………………………………………………….. Date carried out………..………………………………………………………………………. One copy of this form to be left with the client and one copy retained by Siemens Version Page 76 of 76 Status ISSUED...