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Sharp RD-1230 Operation Manual
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Sharp RD-1230 Operation Manual

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RADIAL DRILLS
RD-1230 RD-1600 RD-2000
OPERATION MANUAL

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Summary of Contents for Sharp RD-1230

  • Page 1 RADIAL DRILLS RD-1230 RD-1600 RD-2000 OPERATION MANUAL...

  • Page 2: Table Of Contents

    Section Content page CHAPTER 1 Safety Guidelines Please follow the below basic safety principles ……………………….. 1-1 Precautions for the transportation and installation …………………….. 1-1 Precautions for operation …………………………………………….. 1-1 Precautions for checking and maintenance …………………………….. 1-2 Warning labels on the machine ………………………………………….
  • Page 3 Section Content page 4.2.2 The movement of the machine ………………………………………… 4-2 4.2.3 The order to pack …………………………………………………………... 4-3 Installation of the machine ……………………………………………… 4-3 4.3.1 Have the machine set onto the fastening bolts of the crate base ………. 4-3 4.3.2 Level adjusting. ……………………………………………………………. 4-4 4.3.3 The installation of the electricity ………………………………………...
  • Page 4 Section Content page 5.12 Automatic Feed ……………………………………………………………. 5-22 5.12.1 （For TPR-1230, TPR-1230H） ………………………………………… 5-22 5.12.2 （For TPR-1600H, TPR-2000H） …………………………………….. 5-24 5.13 The spindle ………………………………………………………………... 5-25 5.14 Threading ………………………………………………………………….. 5-25 5.15 The assembly and disassembly of the work table …………………….. 5-25 5.16 Cutting fluids for all kinds of material …………………………………...
  • Page 5 Section Content page CHAPTER 8 Troubleshooting The spindle overloads and the relay jumps ……………………………. 8-1 8.1.1 The cause …………………………………………………………………... 8-1 8.1.2 The solution ………………………………………………………………... 8-1 The spindle overloads and the fuse burns out …………………………. 8-1 8.2.1 The cause …………………………………………………………….…… 8-1 8.2.2 The solution ………………………………………………………………...

  • Page 6: Chapter 1 Safety Guidelines

    CHAPTR 1 Safety Guidelines 1.1 Please follow the below basic safety principles (1) Have only sophisticated or experienced personal perform the machine operation or maintenance. (2) Please read and understand the operation manual thoroughly before operation. (3) Please place the manual close to the machine for easy access. (4) Please have only authorized person keep the keys to the machine.

  • Page 7: Precautions For Checking And Maintenance

    1.4 Precautions for checking and maintenance (1) Please power off first before performing maintenance or checking job. (2) Only have authorized electric technician carry out maintenance or checking job when Power-on is needed in it (3) Please power off after work. (4) Adding or replacing hydraulic oil or lubricant, Please use Tailift recommended oil type or its equivalent.

  • Page 8: Warning Labels And Mark Introduction

    1.5 Warning labels and mark on the machine 1.5.1 Warning labels and mark introduction labels Description Please secure the machine with the base fixing bolts, to prevent from any risk. Model of a machine. Please watch out the running tools. Please operators wear protective glasses during work.
  • Page 9 Risk of high voltage. Do not change speed while spindle is running. Main electrical switch. 1.5.2 Warning Labels and mark positions a. The front view...
  • Page 10 b. The rear view C. Oil filler position and Oil Drain outlet position Arm elevating motor (For TPR-1230,TPR-1230H)
  • Page 11 Arm elevating motor (For TPR-1600H,TPR-2000H) Gearbox (For TPR-1230,TPR-1230H) (For TPR-1600H/TPR-2000H)
  • Page 12 Hydraulic oil pump...

  • Page 13: Chapter 2 General Specifications

    CHAPTER 2 General Specifications 2.1 The anticipated machine life. The calculation of the anticipated machine life: 8 hours x 6 days x 50 weeks x 10 years = 24000 hours. The above calculation is based on a sound maintenance and normal condition, excluding wearing parts.

  • Page 14: The Machine

    2.3 The machine 2.3.1 Description Radial drills are purposely designed to process bulky objects. Tailift has 20 years of history and experience in behind. It knows radial drills certainly very well. Tailift radial drills will be your best choice. The material that the machine can process on are : mild steel, metal, stainless steel, cast iron, aluminum, copper,,,, etc, except magnesium alloy.

  • Page 15: Specifications

    2.4 Specifications. 2.4.1 TPR-1230H Specification. TPR-1230H Diameter of column 300mm Distance from Column surface to Spindle center, max. 1170mm Distance from Column surface to Spindle center, min. 340mm Travel of Spindle head 890mm Distance from Base surface to Spindle end, max. 1370mm Distance from Base surface to Spindle end, min.

  • Page 16: Tpr-1230 Specification

    2.4.2 TPR-1230 Specification. TPR-1230 Diameter of column 300mm Distance from Column surface to Spindle center, max. 1170mm Distance from Column surface to Spindle center, min. 340mm Travel of Spindle head 890mm Distance from Base surface to Spindle end, max. 1370mm Distance from Base surface to Spindle end, min.

  • Page 17: Tpr-1600H Specification

    2.4.3 TPR-1600H Specification. TPR-1600H Diameter of column 432mm Distance from Column surface to Spindle center, max. 1580mm Distance from Column surface to Spindle center, min. 440mm Travel of Spindle head 1140mm Distance from Base surface to Spindle end, max. 1600mm Distance from Base surface to Spindle end, min.

  • Page 18: Tpr-2000H Specification

    2.4.4 TPR-2000H Specification. TPR-2000H Diameter of column 432mm Distance from Column surface to Spindle center, max. 2000mm Distance from Column surface to Spindle center, min. 490mm Travel of Spindle head 1510mm Distance from Base surface to Spindle end, max. 1900mm Distance from Base surface to Spindle end, min.

  • Page 19: Standard And Option Accessories

    2.5 Standard and Option Accessories. (1) Standard Accessories: a. Adjusting tools（including tool box） b. Cooling equipment（including pump） c. Lighting installation（including fluorescent lamp） d. Box table (2) Option Accessories: a. Tilt worktable 2.6 Operation position and noise level. 2.6.1 Operation position: about 1 meter far from the gearbox surface.

  • Page 20: Chapter 3 Preparation To Install

    CHAPTER 3 Preparation to Install 3.1 Space and room requirement 3.1.1 Floor requirement Using this machine requires solid and well-structured floor and its good level. Note: For adjusting level, please refer to the chapter 6. Adjusting level is needed before using this machine. The level adjusting tolerance must be within 1 mm/m.
  • Page 21 TPR-2000H floor diagrams. (Unit : mm) The above diagrams are for the bases and ground bolts, as well as its relative positions of TPR-2000H.

  • Page 22: Space Requirement

    3.1.2 Space requirement For safety reason, Path must be considered when installing. For space, it requires: Its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000 mm. Different models has different dimensions. MODEL The distance from the Plus maintenance area...

  • Page 23: Power Supply Requirement

    3.3 Power supply requirement Acceptable voltage fluctuation : normally ±10%vlt. Acceptable frequency fluctuation : ±1HZ (50/60HZ) Acceptable momentary power-off duration: less than10m.sec Acceptable voltage impulse The Peak value : 200% or less than the line voltage of the actual value(rms. value) Duration: 1.5m.sec or less Acceptable AC voltage of the waveform distortion.

  • Page 24: Electric System Alculation

    Electric system alculation 3.4.1 (For TPR-1230, TPR-1230H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor 2.25kw 6.3kw Elevating Motor 0.75kw 2.1kw 0.75kw 2.1kw Hydraulic Motor 0.1kw 0.28kw Coolant Pump Motor Total Rated Power Capacity: (2.25kw+0.75kw+0.75kw+0.1kw)=3.85kw……………..(1) Maximum Total Initiate Power Capacity: (6.3kw+2.1kw+2.1kw+0.28kw)=10.78kw …………………...
  • Page 25 3.4.2 (For TPR-1600H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor 5.625kw 15.75kw Elevating Motor 1.5kw 4.2kw 0.75kw 2.1kw Hydraulic Motor 0.1kw 0.28kw Coolant Pump Motor Total Rated Power Capacity: (5.625kw+1.5kw+0.75kw+0.1kw)=7.975kw…………….(1) Maximum Total Initiate Power Capacity: (15.75kw+4.2kw+2.1kw+0.28kw)=22.33kw…………….(2) Transformer Rated Output Power Capacity for Control Circuits Model Item...
  • Page 26 3.4.3 (For TPR-2000H) Motor Part Name Rated Power Capacity Maximum Initiate Power Main Motor 5.625kw 15.75kw Elevating Motor 2.25kw 6.3kw 0.75kw 2.1kw Hydraulic Motor 0.1kw 0.28kw Coolant Pump Motor Total Rated Power Capacity: (5.625kw+2.25kw+0.75kw+0.1kw)=8.725kw…………….(1) Maximum Total Initiate Power Capacity: (15.75kw+6.3kw+2.1kw+0.28kw)=24.43kw…………….(2) Transformer Rated Output Power Capacity for Control Circuits Model Item...

  • Page 27: Chapter 4 Transportation And Installation

    CHAPTER 4 Transportation and Installation 4.1 Disassembly and packaging 4.1.1 General Electrical equipment should be designed to stand transportation and storage under the temperature between -25℃ and+55℃. If this is impossible, proper measurements must be taken to endure the high temperature. The criteria for this measurement is that it can withstand the affection of the high temperature of +70℃...

  • Page 28: Transportation

    4.2 Transportation 4.2.1 The diagram of the machine weight and its gravity center The weight differ due to the different models. Their data is as blow: MODEL TPR-1230 TPR-1230H TPR-1600H TPR-2000H Total Weight 2300 kgw 2300kgw 5100kgw 6600kgw Required Forklift 2.5 tons 2.5 tons 5 tons...

  • Page 29: The Order To Pack

    The order to pack 4.2.3 Please pack according the following procedure: 1. Place the base plate 1 under the machine and have both the plate and the machine fastened with bolts. 2. Install the side plate 2. 3. Install the side plate 3. 4.

  • Page 30: Level Adjusting

    4.3.2 Level adjusting (1) Tools a. A level scale, with tolerance within 0.02mm/m b. Spanners, Level adjusting blocks. (2) Procedure a. Please adjust the level adjusting bolts to contact the level adjusting blocks. Have the level scale put on the worktable. c.

  • Page 31: Chapter 5 Operation

    CHAPTER 5 Operation 5.1 A brief introduction to the relevant operation hardware 5.1.1 (For TPR-1230, TPR-1230H) The front view of the machine The rear view of the machine...
  • Page 32 The relevant terms. Term Description Column It is to support the Gearbox and Arm. It is connected with the Base. Top Cap It is on the top of the machine. Electric ball screw It is the rail of the Arm, which can be lifted or lowered by an elevating motor.

  • Page 33: For Tpr-1600H, Tpr-2000H)

    5.1.2 (For TPR-1600H/ For TPR-2000H) The front view of the machine The rear view of the machine...
  • Page 34 The relevant names ： Name Description 1 Top Cover It is located on the top of the Column, inside which Elevating Motor and Reducing Speed Motor are installed. 2 Column It is designed to support the Gearbox and Arms. It connects with the Base. 3 Transmission ball It is designed to transmit the rotation of the Elevating Motor to the Arm so that it screw.

  • Page 35: Safty Protective Device (Suit Every Model)

    5.1.3 Safty protective device (suit every model) Term Description 1 Safety Protective For to avoid debris fly off. When spindle making the drilling bit,the cover Cover must be close. Another for safety, the spindle must stop rotation, when the cover is open. 2 Limit Switch The limit switch is controlled by safety protective cover’s open or close.

  • Page 36: Instruction To Switches

    5.2 Instruction to switches 5.2.1 (For TPR-1230, TPR-1230H)(Type I) The front view of the machine The rear view of the machine Description for Switches. 1. Cross switch It is to control the elevating and revolution. There are four sign on it. When switched to “SPDL.
  • Page 37 (For TPR-1230, TPR-1230H) (Type II) The front view of the machine(Type II) The rear view of the machine Description for Switches. 1. Cross switch Main Spindle forward-reverse Switch : When Switch to SPDL .For The Spindle will forward . When switch to SPDL.REV,The spindle will reverse.

  • Page 38: For Tpr-1600H, Tpr-2000H)

    5.2.2 (For TPR-1600H/ TPR-2000H) The front view of the machine The rear view of the machine Description for Switches. 1. Emergent stop It is pressed to stop the machine when at processing and emergence occurs. Pull it again for back to release the stop. 2.

  • Page 39: Installation Of The Clamp（Work Piece

    5.3 Installation of the clamp（work piece） 5.3.1 General Work piece must be placed securely and precisely on the radial drill so that precision and safe procession can be achieved. Regularly, a vise is applied. (as shown picture a). Since the vise has its range limit, universal clamp (as shown picture b) is applied for bulky work piece or any work piece which isn’t easy to be clamped.

  • Page 40: Universal Clamp And The Clamping Of The Work Piece

    5.3.3 Universal clamp and the clamping of the work piece. （1） Hex nuts （2） T shape chamfer nuts （3） Stacking plate （4） Twin head bolts （5） Insertion block （6） Ladder block Clamp the work piece as the following： （Since the combination of the universal clamp is very flexible and abundant, The following diagram is applied as an exemplary description.

  • Page 41: Installation And Change Of The Drilling Bit

    5.4 Installation and change of the drilling bit The radial drill is mainly used in drilling. How to clamp the drilling bit is therefore very important. Generally, drilling bits divides into two kinds, one is straight handle drilling bit, and another is tapered handle one. (as fig. A). Their clamping is very different. The straight handle one is fixed by a drilling head while the tapered handle one is fixed by a bushing.
  • Page 42 The way to use the releasing taper handle head and clamping head follows as: （only applicable for TPR-1600H /TPR-2000H） 1 The lever for releasing the drilling bit. 2 The feeding lever 3 The spindle To dismantle as follows： Step 1. Stand at the left side Step 2 Grasp the feeding lever Step 3.

  • Page 43: The Assembly And Disassembly Of The Straight Handle Drill Bit

    5.4.2 The assembly and disassembly of the straight handle drill bit Term (1) Drill bit (2) Drill spanner (3) Tightening ring (4) Hole for drill spanner. (5) Drill bit clamp head. Fig. a. Fig. b. Disassemble the straight drill bit as the following way: a.

  • Page 44: Work Light

    5.6 Work light Turn on the work light. Switch the work light to ”ON” position. Turn off the work light. Switch the work light to ”OFF” position. 5.7 Cutting fluids Turn on the cutting fluids. Switch the cutting fluids to ”ON” position. Turn off the cutting Switch the cutting fluids to ”OFF”...

  • Page 45: Rotate The Gearbox Right Or Leftwards

    5.9 Rotate the Gearbox right or leftwards. 5.9.1 （For TPR-1230,TPR-1230H） 1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrow head to B. The clamping device is released now. Rotate the hand wheel clockwise to move rightwards and counter clockwise to move leftwards, as shown in up left picture.

  • Page 46: For Tpr-1600H, Tpr-2000H

    5.10 Rotate the arm forward or backwards. 5.10.1 ( For TPR-1230,TPR-1230H) 1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrow head to B. The clamping device is released now. 2.

  • Page 47: Change The Spindle Speed

    5.11 Change the spindle speed. Warning： Spindle temperature will go up making operation in trouble when the spindle speed is set at high rotation mode without movement of the quill. So please do not set the spindle speed at high rotation mode when no movement of the quill.
  • Page 48 Ⅱ. The speedometer at the time when the pole switch is in low position. （For TPR-1230,TPR-1230H） pole The position for the switch.（For TPR-1230,TPR-1230H） Two speed change lever（low speed） Speed change levels Speed（rpm） ∅25-∅40 ∅25-∅40 ∅19-∅25 ∅12-∅19 Suitable drilling ∅38-∅55 ∅38-∅55 ∅28-∅38 ∅22-∅28 diameter (mm)
  • Page 49 Ⅲ.Change spindle speed. Label 6 of detail. Low If the pole switch to high position, its 8 pole. OFF If the pole switch to “OFF” position, the motor can’t turn run. High If the pole switch in high position, its 4 pole. Normal, switch to high position.

  • Page 50: For Tpr-1600H/ Tpr-2000H

    5.11.2（For TPR-1600H/ TPR-2000H） Ⅰ.Speedometer（For TPR-1600H/ TPR-2000H） Two step choice 1890 1010 H (hi-speed) Speed（rpm） L (lo-speed) 1330 ∅1-∅6 ∅6-∅24 ∅14-∅24 ∅24-∅36 ∅36-∅50 ∅50-∅66 Mild steel Applicable ∅1-∅8 ∅8-∅18 ∅18-∅30 ∅30-∅44 ∅44-∅60 ∅60-∅78 diameter mm Cast iron Ⅱ. speed switch（For TPR-1600H/ For TPR-2000H） Fig.1.
  • Page 51 Example：The following is the way to select the spindle speed at 115rpm: Step Description Stop the rotation of the spindle. b. Press down the emergency button. Check the speedometer and select the speed of 115 rpm. d. Switch the two step speed changing lever to step 2. That’s to align the speed changing lever (as mark c in the fig.

  • Page 52: Automatic Feed

    5.12 Automatic Feed. 5.12.1 （For TPR-1230, TPR-1230H） Ⅰ. Automatic feed rate table Steps Feed rate No feed rate 0.05mm/Rev 0.09 mm/Rev 0.15 mm/Rev Ⅱ. Change the feed rate as the following way: a. Stop the spindle. b. Press down the emergent stop button. c.
  • Page 53 Ⅳ. How to preset the depth of the power-feed? The relevant terms Position Term Depth controlling and fixing lever. Depth reference point. Main dial Feed trip lever Depth-setting ring Preset the depth of the power-feed: Rotate the feed trip lever counter clockwise as shown in label D till The drill bit contact the work piece.

  • Page 54: For Tpr-1600H, Tpr-2000H

    5.12.2 （For TPR-1600H/ TPR-2000H） Ⅰ.The auto feeding rate table （Application model: TPR-1600H/ TPR-2000H） Two step feeding rate selection Step 1 Step 2 Feeding rate 0.96 0.56 0.31 0.21 0.12 0.07 mm/Rev Ⅱ. The way to switch the feeding rate follows as: （Application model: TPR-1600H/ TPR-2000H） a.

  • Page 55: The Spindle

    5.13 The spindle 1. Please turn on the main switch of The Machine , and then lower down TPR1230,TPR1230H (Type I) the Quill 5mm, so that the forward /reverse of the main spindle can start. 2. The main spindle will forward when Switching to SPDL.FOR.

  • Page 56: Cutting Fluids For All Kinds Of Material

    5.16 Cutting fluids for all kinds of material Soft steel crude oil、animal fat Mild steel crude oil、animal fat High carbon steel crude oil、animal fat Stainless steel crude oil、animal fat Manganese steel crude oil、animal fat Cast iron Without Malleable cast iron Crude oil Brass, bronze Kerosene...

  • Page 57: Chapter 6 Adjustment

    CHAPTER 6 Adjustment 6.1General Adjustment is needed after the machine has been used a period of time for its parts will get loose or worn out, In the radial drill, there are three parts needed to be adjusted. One is the arm clamping lever, another the gap between the gearbox and the arm rail, finally the engagement between the feed trip lever and the clutch.

  • Page 58: For Tpr-1600H, Tpr-2000H)

    6.2.2(For TPR-1600H/ TPR-2000H) Fig. Fig. Fig. The relevant names The relevant names name name 1. Release switch Adjusting nut 2. Clamping switch Fastening nut Adjust the arm clamping lever as follows: a. Press the figure1 shown in the bottom. Referring to the up right picture, release the button after pointing the arrow head to b.

  • Page 59: Adjust Tighten The Clamping Device

    6.3 Adjust tighten the clamping device After the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut. 6.3.1(For TPR-1230, TPR-1230H) Part Name clamping device of adjusting nut Adjust tighten the clamping device lever as follows: a.

  • Page 60: Adjust Tighten The Clamping Device

    6.4 Adjust tighten the clamping device After the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut. 6.4.1(For TPR-1230, TPR-1230H) Fig a-1 Fig a-2 Fig b Fig c.

  • Page 61: For Tpr-1600H, Tpr-2000H)

    6.4.2(For TPR-1600H/ TPR-2000H) Fig a. Fig b. Fig c. The relevant The relevant names names Name Name 1. Release switch Adjusting nut 2. Clamping switch Fastening nut Adjust tighten the clamping device lever as follows: a. Press the button marked 1 in the below figure. Release the button only after you turn the arrowhead to the point B, referring to the figure b.

  • Page 62: Adjustment For The Backlash Between The Gearbox And The Arm Rail

    Adjustment of the backlash between the Gearbox and the Arm rail. The backlash appears after the machine has been used for a period of time. It is necessary to adjust the tightness between the Arm rail and crankshaft bearing. a. Remove the side plate as the above figure 1. b.

  • Page 63: Adjustment Of The Clutch(For Tpr-1600H,Tpr-2000H)

    6.7 Adjustment of the clutch(for TPR-1600H/TPR-2000H) While the spindle can’t rotate fully to drill, the clutch is wear to drill, the clutch is wear to drill,the clutch is weared, you can adjust device, as following. Change gear speed to the highest speed, turn off power.

  • Page 64: Chapter 7 Maintenance

    CHAPTER 7 Maintenance 7.1 General Whether the machine is maintained well or not will lead to its long or short life. If well served, the machine lasts long and is easy to maintain. 7.2 Daily Maintenance. 7.2.1 Clearing Only one person is allowed to do the clearing. Before clearing, please power off. 7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil, to rub them.

  • Page 65: The Way To Clean Iron Filings

    7.2.3 The way to clean iron filings: 1. Power off. 2. Put on gloves. 3. Clean from upside down using a brush. 4. When the iron filings comes down to the base, please collect it and put it at the right side of the operation position.

  • Page 66: Change Oil Inside Of The Speed Reduction Of The Arm Elevating Motor

    7.2.5 Change oil inside of the speed reduction of the arm elevating motor. It requires only one person to do it. Please press down the emergent stop button and power off before proceeding the job. （For TPR-1230, TPR-1230H） A. Instruction to the B.

  • Page 67: Chang The Oil Inside The Gearbox

    7.2.6 Chang the oil inside the gearbox. It calls for only one person to do it. Please power off and press down the emergent stop button before carrying out the job. （For TPR-1230, TPR-1230H） A. Instruction to the relevant parts. 1.

  • Page 68: Changing Hydraulic Oil In The Hydraulic Oil Pump

    7.2.7 Changing hydraulic oil in the hydraulic oil pump. （For TPR-1600H, TPR-1230H） It requires only one person to operate it. Please power off and press down the emergent stop before changing. Name The following is the tools to replace the oil. 1.

  • Page 69: Replace The Cutting Fluids

    7.3 Replace the cutting fluids. It requires only one person to do it. Please power off and press down the emergent stop power button before carrying out the job. A. Instruction to the relevant parts. 1. Oil filler points 2. Oil drain outlet The following is the tools to replace the cutting fluids.

  • Page 70: Chapter 8 Troubleshooting

    CHAPTER 8 Troubleshooting 8.1 The spindle overloads and the relay jumps. 8.1.1 The cause. a. The drill bit is too big. b. The feed rate is too fast. c. Operation not in compliance with speedometer and the automatic feed rate table. d.

  • Page 71: What If The Drill Bit Get Broken

    8.3 What if the drill bit get broken？ a. Stop the spindle. b. Press down the emergent stop button. c. Push the gearbox backwards. d. Pinch the end of the broken bit with a pliers. e. Rotate counter clockwise and pull it out upwards. 8.4 What if the screw tap get broken? a.
  • Page 76 9.5 Electrical main parts list (for TPR-1230H CE Standard) Part No. Symbol Name Specification Q’ty Remark E1602001 Key Switch XF163B E0703002 Magnetic Contact CN18 24V E0703002 Magnetic Contact CN18 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V...
  • Page 77 Part No. Symbol Name Specification Q’ty Remark E0901008 Limit Switch TZ 8104 E0901009 Limit Switch MN 5311 E0901011 Limit Switch AZ 7121 E0901010 Limit Switch WLD2 E0901009 Limit Switch MN 5311 E1701002 Work Lamp FS 51441 110V E2305001 Power (Alarm Lamp) YK∅30 24V(W) Power (Alarm Lamp) YK∅30 24V(W) E2305001 E1801020...
  • Page 78 9.6 Electrical main parts list (for TPR-1230 CE Standard) Part No. Symbol Name Specification Q’ty Remark E1602001 Key Switch XF163B E0703001 Magnetic Contact CN11 3a1b 24V E0703002 Magnetic Contact CN18 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact...
  • Page 79 Part No. Symbol Name Specification Q’ty Remark E0901007 Limit Switch MJ2-1704 E0901007 Limit Switch MJ2-1704 E1202002 Push Button YK∅22 24V (R) E1202001 Push Button YK∅22 24V (G) E1618003 Emg. Push Button YK∅30 1B E3602002 AMP Meter S065 20A Main Motor 2.25KW/1.5Kw 200/400V/4P/8P/3PH Elevating Motor...

  • Page 80: Electrical Main Parts List (For Tpr-1600H Ce Standard)

    9.7 Electrical main parts List (for TPR-1600H CE Standard) Part No. Symbol Name Specification Q’ty Remark E1602001 Key Switch XF163B E3101023 Fuse 10*38*6A E0703003 Magnetic Contact CN25 24V E0703003 Magnetic Contact CN25 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V...
  • Page 81 Part No. Symbol Name Specification Q’ty Remark E0208002 Timer Relay AH3-2 24V 6S E0208001 Timer Relay ASTP-N 24V 6S E0208001 Timer Relay ASTP-N 24V 6S E3602001 AMP Meter S065 30A Main Motor 5.625KW 220/380V/4P Elevating Motor 1.5KW 220/380V/4P Hydraulic Motor 0.75KW 220/380V/4P Coolant Pump 0.1KW...

  • Page 82: Electrical Main Parts List (For Tpr-2000H Ce Standard)

    9.8 Electrical main parts List (for TPR-2000H CE Standard) Part No. Symbol Name Specification Q’ty Remark E1602001 Key Switch XF163B E3101023 Fuse 10*38*6A E0703003 Magnetic Contact CN25 24V E0703003 Magnetic Contact CN25 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V E0703001 Magnetic Contact CN11 3a1b 24V...
  • Page 83 Part No. Symbol Name Specification Q’ty Remark E0208002 Timer Relay AH3-2 24V 6S E0208001 Timer Relay ASTP-N 24V 6S E0208001 Timer Relay ASTP-N 24V 6S E3602001 AMP Meter S065 30A Main Motor 5.625KW 220/380V/4P Elevating Motor 2.25KW 220/380V/4P Hydraulic Motor 0.75KW 220/380V/4P Coolant Pump 0.1KW...

  • Page 84: Electrical Circuit Diagram (For Tpr-1230 Standard)

    9.9 Electrical circuit diagram (For TPR-1230 Standard) 9-13...

  • Page 85: Electrical Circuit Diagram (For Tpr-1230H Standard)

    9.10 Electrical circuit diagram (For TPR-1230H Standard) 9-14...

  • Page 86: Electrical Circuit Diagram (For Tpr-1600H, Tpr-1600H Standard)

    9.11 Electrical circuit diagram (For TPR-1600H, TPR-2000H Standard) 9-15...

  • Page 87: Electrical Main Parts List (For Tpr-1230 Standard)

    9.12 Electrical main parts list (for TPR-1230 Standard) Part No. Symbol Description Specification Q’Ty Remarks Standard Magnetic Contactor CN11,3a1b,110V E0701006 Standard Magnetic Contactor CN11,3a1b,110V E0701006 Standard Magnetic Contactor CN11,3a1b,110V E0701006 Standard Magnetic Contactor CN11,3a1b,110V E0701006 Magnetic Contactor CN11,3a1b,110V Standard E0701006 Magnetic Contactor CN18,110V Standard...
  • Page 88 Part No. Symbol Description Specification Q’Ty Remarks Standard Selector Switch SN 1021 E1604001 Standard A441,CA10 Switch for Change Speed E1603001 Push Button ZB4-BA2+ ZB4-BZ101 B100006 Standard Push Button ZB4-BA2+ ZB4-BZ101 B100006 Standard Standard Work Lamp FS 51441 E1701002 Standard Photo Buckle YKφ22,110V,1a1b (R) E1202011 Standard...

  • Page 89: Electrical Main Parts List (For Tpr-1230H Standard)

    9.13 Electrical main parts list (for TPR-1230H Standard) Part No. Symbol Description Specification Q’Ty Remarks Magnetic CN18 110V Standard E0701007 Magnetic CN18 110V Standard E0701007 Magnetic CN11，3a1b，110V Standard E0701006 CN11，3a1b，110V Magnetic Standard E0701006 CN11，3a1b，110V Magnetic Standard E0701006 CN11，3a1b，110V Magnetic Standard E0701006 CN11，3a1b，110V Magnetic...
  • Page 90 Part No. Symbol Description Specification Q’Ty Remarks Standard Transformer PT40 E1801005 Optional Safety Switch XF 163B E1602001 Optional Limit Switch E0901021 V-15-1E5 Standard Selector Switch ST-302 E1303001 Standard Selector Switch SN 1021 E1604001 E1603001 Switch for Change A441 CA10 Standard Speed Push Button ZB4-BA2...
  • Page 91 Part No. Symbol Description Specification Q’Ty Remarks E0207017 Overload Relay RHN 10/5.5~8.5 or RH18/10 For 380~460V E0207003 E0207014 Overload Relay RHN 10/1.4~2.1 or RH18/1.7 For 380~460V E0207008 E0207014 Overload Relay RHN 10/1.4~2.1 or RH18/1.7 For 380~460V E0207008 Standard Timer Relay ASTP-N6S 110V E0208004 Standard...

  • Page 92: Electrical Main Parts List (For Tpr-1600H Standard)

    9.14 Electrical main parts list (for TPR-1600H Standard) Part No. Symbol Description Specification Q’Ty Remarks CN25，110V Standard Magnetic Contactor E0701008 CN25，110V Standard E0701008 Magnetic Contactor CN11，3a1b，110V Standard Magnetic Contactor E0701006 CN11，3a1b，110V Standard Magnetic Contactor E0701006 CN11，3a1b，110V Standard Magnetic Contactor E0701006 CN11，3a1b，110V Standard E0701006...
  • Page 93 Part No. Symbol Description Specification Q’Ty Remarks Solenoid Valve DSG-3C4-02 110V Standard M0302020 SOL1，SOL2 Timer Relay ASTP-N,6S,110V E0208004 Standard Optional Timer Relay ASTPN,6S,24V E0208001 Solenoid Valve DSG-3C2-02 110V M0302018 Standard SOL3，SOL4 SOL5 Solenoid Valve V2071-A11 110V Standard M0302016 Solenoid Valve DSG-02-3C4 24V Optional M0302021...
  • Page 94 Part No. Symbol Description Specification Q’Ty Remarks Standard Cross Switch E1605002 5Joint, UP 2a1b, Down 2a1b (L)1a1b, (R)1a1b Standard Work Lmap FS51441 E1701002 E1618001 Standard SBT-307 or YK30Φ1B Emg Push Button Switch E1618003 YK30Φ，110V (Green) Standard E1203003 Photo Buckle YK30Φ，24V (Green) E1202013 Photo Buckle Optional...

  • Page 95: Electrical Main Parts List (For Tpr-2000H Standard)

    9.15 Electrical main parts list (for TPR-2000H Standard) Part No. Symbo Description Specification Q’Ty Remarks CN25，110V Standard Magnetic Contactor E0701008 CN25，110V Standard Magnetic Contactor E0701008 CN11，3a1b，110V Standard E0701006 Magnetic Contactor CN11，3a1b，110V Standard Magnetic Contactor E0701006 CN11，3a1b，110V Standard Magnetic Contactor E0701006 CN11，3a1b，110V Standard Magnetic Contactor...
  • Page 96 Part No. Symbo Description Specification Q’Ty Remarks Standard Solenoid Valve DSG-3C4-02 110V M0302020 SOL1， Timer Relay ASTP-N,6S,110V E0208004 Standard Timer Relay ASTPN,6S,24V Optional E0208001 Solenoid Valve DSG-3C2-02 110V M0302018 SOL3， Standard Standard SOL5 Solenoid Valve V2071-A11 110V M0302016 Optional Solenoid Valve DSG-02-3C4 24V M0302021 SOL1，...
  • Page 97 Part No. Symbol Description Specification Q’Ty Remarks Standard Cross Switch 5Joint, UP 2a1b, Down 2a1b E1605002 (L)1a1b, (R)1a1b Standard Work Lmap FS51441 E1701002 E1618001 Standard SBT-307 or YK30Φ1B Emg Push Button Switch E1618003 YK30Φ，110V (Green) Standard Photo Buckle E1203003 YK30Φ，24V (Green) E1202013 Photo Buckle Optional...

  • Page 98: Diagram For Hydraulic System (Only For Tpr-1230H)

    Diagram for hydraulic system 9.18 (only for SHARP-RD1600) P1:The pressure set to 38 bar. Hydraulic of unload equipment The operated pressure requires 38bar. When the pressure system can be maintained to 38bar. But pipe has clog, furthermore hydraulic of pressure continue to rise.

  • Page 99: Hydraulic System Main Parts List (Only For Tpr-1230H)

    Hydraulic system main parts list 9.19 (only for TPR-1600H/ TPR-2000H) Name Specification Q’ty 1 Tank 2 Hydraulic Pump HGP-1A-F6R 3 Release Valve DG-02-L 1" 4 Pressure Gauge ×70bar 5 Solenoid Valve DSG-02-3C2 6 Solenoid Valve DSG-02-3C4 9-28...

This manual is also suitable for:

Rd-1600Rd-2000Tpr-1230Tpr-1230hTpr-1600hTpr-2000h

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