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Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
(The use of symbols in this manual is to attract your attention to possible danger, and reminders, the symbols and warnings themselves do not eliminate any danger, nor are they
substitutes for proper accident prevention measures).
GENERAL RULES
Read instruction manual carefully before using the headlight beam tester.
TO AVOID DAMAGE ENSURE THE FOLLOWING IS STRICTLY APPLIED.
DO NOT allow unqualified persons to operate this device.
DO NOT use this device in direct sunlight.
DO NOT splash the unit with water or any other liquid.
DO ensure the work area is well ventilated.
1. DESCRIPTION
The SEALEY HEADLAMP BEAM SETTER, HBS971, is supplied with a rotating column, mirror and visor. The HBS97, has the addition of a rail
set. The HEADLAMP BEAM SETTER or (HBS), may be used for checking headlights on Cars, Heavy goods vehicles and Motorcycles.
SPECIFICATIONS:
2. ASSEMBLING THE HBS971
A
BASE
B
COLUMN
C
VERTICAL SLIDING SYSTEM
D
MIRROR-VISOR
E
OPTICAL SYSTEM
F
SPRING PROTECTION
H
WHEELS
L
LEVELLING BOLT
M
VISOR LOCKING WHEEL
N
BRAKE
2. 1. Insert column B into base A.
2. 2. insert the mirror-visor D in the hole at the top of column B.
2. 3. In the upper hole insert visor locking wheel M.
2. 4. Fit the optical system E to the vertical - sliding system using an M8
bolt in the top hole and levelling bolt L in the bottom.
3. WORKING SURFACE
3. 1. Position the vehicle on the designated headlamp aim standing area.
3. 2. When positioning the HBS ensure the floor is perfectly even and level.
3. 3. If this is not possible the vehicle and HBS must be on the same slope, which must not exceed 0.5º.
3. 4. Headlights must not be checked where surfaces exceed 0.5º angle. (See fig 3A.).
fig 3A.
OK
4. VEHICLE PREPARATION
4. 1. Straighten vehicle wheels.
4. 2. Check the tyre pressure.
4. 3. Ensure the headlights are clean and dry.
4. 4. If the vehicle is fitted with manual or electric headlamp levelling devices, ensure these are set up for vehicle with normal load.
4. 5. Remove anything which could alter the vehicles position, i.e. Snow, Ice, Mud, etc.
HBS97HBS971- 165 - 240498
Height
1520/1770mm
Width
610mm
Length
610mm
0.5
MAX
0
INSTRUCTIONS FOR:
UNIVERSAL HEADLAMP BEAM SETTER
HBS97 & HBS971
Models:
Maximum height of beam measurement
Minimum height of beam measurement
Focal Length
NO
DO ensure that there is good lighting
DO put the handbrake on.
DO avoid sudden changes in temperature.
DO avoid sudden vibration.
NO
1410mm
240mm
500mm
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Summary of Contents for Sealey HBS97
- Page 1 1. DESCRIPTION The SEALEY HEADLAMP BEAM SETTER, HBS971, is supplied with a rotating column, mirror and visor. The HBS97, has the addition of a rail set. The HEADLAMP BEAM SETTER or (HBS), may be used for checking headlights on Cars, Heavy goods vehicles and Motorcycles.
- Page 2 5. OPTICAL POSITIONING 5.1. Positioning. Locate the HBS approximately 200 to 500mm from the vehicles headlight. 5. 1. 1 Use the visor to align with a horizontal, or two symmetrical points on the vehicle fig 5B. i.e. The bonnet lip or the bottom of the windscreen.
- Page 3 8. DIPPED BEAM fig 8A. Correct projection on panel. 9. SYMMETRICAL LIGHTS fig 9A. When testing symmetrical low light beams the projection on the plate will describe a perfect horizontal line. 10. INDEPENDENT HEADLIGHTS fig 10A. It is necessary to obtain a strong bright zone at the centre of the plate, where the black spot is located.
- Page 4 IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave your full name and address including your postcode. Sealey Group, Bury St. Edmunds, Suffolk.