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Toshiba Q9 Plus Bypass ASD Installation & Operation Manual

Toshiba Q9 Plus Bypass ASD Installation & Operation Manual

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Market & Johnson, Inc.
1652 Lakeshore Drive
TRANSMITTAL
TO:
ATTN DAVE BREUER
HENGEL BROTHERS INC
2302 SOUTH AVENUE
LA CROSSE WI 54601
The following items are being transmitted to you:
COPIES DOC. TYPE
DOC. #
1
Submittal
230513-001
NOTES:
cc:
File
MJTransmittal.rpt
5/17/2017 10:42:32 AM
La Crosse, WI 54603
Ph. 608.784.5000
REVIEW #
DESCRIPTION
1
HVAC Motors Product Data
Transmittal No.
Fax. 608.782.7873
DATE: May 17, 2017
RE:
HVAC 230513
WTC Admin HVAC & Lighting Bid Pkg 2
La Crosse, WI
HSR #17001
STATUS
Reviewed
From: Craig Namyst
17
REMARKS / COMMENTS
M&J Job #2695-
WTC Admin HVAC & Lighting Bid Pkg 2

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Summary of Contents for Toshiba Q9 Plus Bypass ASD

  • Page 1 Market & Johnson, Inc. 1652 Lakeshore Drive La Crosse, WI 54603 Ph. 608.784.5000 Fax. 608.782.7873 TRANSMITTAL ATTN DAVE BREUER DATE: May 17, 2017 HENGEL BROTHERS INC 2302 SOUTH AVENUE HVAC 230513 LA CROSSE WI 54601 WTC Admin HVAC & Lighting Bid Pkg 2 La Crosse, WI HSR #17001 The following items are being transmitted to you:...
  • Page 2 HSR Associates, Inc. Shop Drawing 100 Milwaukee Street La Crosse, Wisconsin 54603 608.784.1830 Review Comments fax 608.782.5844 To (Company): Trade: Market and Johnson HVAC Attention: Craig Namyst From: Jake Malphurs Project: HSR Project No.: WTC Admin HVAC & Lighting; BP#2 17001 Date Received: May 16, 2017...
  • Page 3 Market & Johnson, Inc. 1652 Lakeshore Drive La Crosse, WI 54603 Ph. 608.784.5000 Fax. 608.782.7873 TRANSMITTAL ATTN KEVIN MALIN DATE: May 16, 2017 HSR ASSOCIATES INC 100 MILWAUKEE STREET HVAC 230513 LA CROSSE WI 54603 WTC Admin HVAC & Lighting Bid Pkg 2 La Crosse, WI HSR #17001 The following items are being transmitted to you:...
  • Page 4 May 15, 2017 Market Materials, LLC C/O Hengel Brothers, Inc. 2302 South Avenue La Crosse, WI 54601 5/6/17 230513-001-1 Re: Submittals for Purchase Order 2695‐304, Market Materials, LLC Advanced Electric Equip Sales Order: 0028835 Thank you for your order for the following Toshiba product per: DOCUMENT 00 90 00 WESTERN TECHNICAL COLLEGE ADMINISTRATIVE CENTER & WELLNESS CENTER HVAC EQUIPMENT PURCHASE ‐ BID PACKAGE 1 117 7TH ST N LA CROSSE, WI HSR PROJECT NO 17001 SECTION 23 05 13 PART 2: PRODUCTS 2.03 VARIABLE FREQUENCY DRIVE (VFD) The following information is included in the Submittal Attachments: 1) Toshiba Q9+ ASD Manual with highlighted dimensional, weight and cable/terminal specifications. 2) Toshiba Q9+ Power Unit Brochure 3) Toshiba S15 ASD Manual with highlighted dimensional, weight and cable/terminal specifications. 4) Toshiba S15 ASD Brochure 5) Toshiba Conduit Box Adapter Dimensions: NEM202Z 6) Toshiba Conduit Box Adapter Dimensions: NEM205Z Please feel free to contact me with any questions or changes. Regards, Jeanne Smith Inside Sales/Customer Service...
  • Page 5 June, 2013 Q9 Plus Bypass ASD/Bypass Box & O NSTALLATION PERATION ANUAL DN: 68251-000...
  • Page 6 Q9 Plus Bypass ASD/ Q9 Plus Bypass Box Installation & Operation Manual Document Number: 68251-000 June, 2013...
  • Page 7 This manual has been prepared to enable installers, users, and maintenance personnel to maximize the abilities of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. With this in mind, use this manual to develop a system familiarity before attempting to install or operate the device. This manual may also be used as a...
  • Page 8 The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 9 Read the manual completely before installing, operating, performing maintenance, or disposing of this equipment. Throughout this manual the term Q9 Plus Bypass ASD will be used to describe the Q9 Plus ASD and its accompanying bypass circuitry all within one enclosure. The term Q9 Plus Bypass Box is used to describe the bypass box alone.
  • Page 10 Q9 Plus Bypass ASD/Q9 Plus Bypass Box Please complete the Warranty Card supplied with your system and return it to Toshiba International Corporation by prepaid mail. This will activate the 12-month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.
  • Page 11: Table Of Contents

    System Protection ........................16 ASD Protection .........................16 Motor Protection .......................17 Motor Circuit Protector Adjustment and Setting ............18 Overload Circuit Protector Adjustment and Setting ............19 Installation and Connections ....................20 Installation Notes ......................20 Input Power ........................20 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 12 Monitoring/Control Interface ....................30 Typical Connection Diagram ....................31 Control Panel Features ......................35 Panel Item Descriptions ....................35 Part Numbering Convention and System Components .............37 Enclosure Dimensions/Weights ....................39 Cable/Terminal Specifications ....................43 Current/Voltage Specifications .....................45 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 13: General Safety Information

    The word CAUTION without the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in equipment and property damage. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 14: Special Symbols

    • Have carefully read the entire manual. • Be familiar with the construction and function of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box, the equipment being driven, and the hazards involved. • Be able to recognize and properly address hazards associated with the application of motor-driven equipment.
  • Page 15: Equipment Inspection

    Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles. • The storage temperature range of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box is -13° to 149° F (-25° to 65° C). •...
  • Page 16: Installation Precautions

    (equipment damage or injury). • DO NOT mount the Q9 Plus Bypass ASD/Q9 Plus Bypass Box in a location that would allow it to be exposed to flammable chemicals or gases, water, solvents, explosive/corrosive mists or gases, or other fluids.
  • Page 17: Conductor Routing And Grounding Precautions

    Ensure that the three-phase input power is NOT connected to the output of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. This will damage the system and may cause injury to personnel. • DO NOT install the Q9 Plus Bypass ASD/Q9 Plus Bypass Box if it is damaged or if it is missing any component(s). •...
  • Page 18: Protection

    If using multiple motors, provide separate overload protection for each motor, and use V/f control. • It is the responsibility of the person installing the Q9 Plus Bypass ASD/Q9 Plus Bypass Box or the electrical maintenance personnel to setup the Emergency Off braking system of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.
  • Page 19: System Integration Precautions

    Customer Support Center for application-specific information or for training support. • The TIC Q9 Plus Bypass ASD/Q9 Plus Bypass Box is part of a larger system, and the safe operation of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box will depend on observing certain precautions and performing proper system integration.
  • Page 20: System Setup Requirements

    System Setup Requirements • When using the Q9 Plus Bypass ASD/Q9 Plus Bypass Box as an integral part of a larger system, it is the responsibility of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box installer or maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure).
  • Page 21: Operational And Maintenance Precautions

    • Turn the power on only after attaching (or closing) the front cover. DO NOT open or remove the front cover or any of the enclosure panels of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box during normal operation. •...
  • Page 22 • The Q9 Plus Bypass ASD/Q9 Plus Bypass Box is designed to operate NEMA B motors. Consult with the TIC Customer Support Center before using the Q9 Plus Bypass ASD/Q9 Plus Bypass Box for special applications such as with an explosion-proof motor or applications with a piston load.
  • Page 23: Ce Compliance Requirements

    (EMC). The following instructions provide a means of compliance for the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. A Technical Construction File (TCF) indicates the rationale used to declare compliance and is on file at Toshiba International Corporation, Houston, Texas, U.S.A. Using RCD Protection Where a residual-current-operated protective device (RCD) is used to guard against direct or indirect contact, only an RCD of Type B is allowed on the supply side of this Electronic Equipment.
  • Page 24: Emc Compliant Installation Guidelines

    EMC Compliant Installation Guidelines The Q9 Plus Bypass ASD/Q9 Plus Bypass Box shall be installed in accordance with the following guidelines. Filtering — An input filter shall be used with the ASD. A Schaffner FN258 series input filter of the appropriate rating shall be used and mounted adjacent to the ASD.
  • Page 25: Theory Of Operation

    Theory of Operation The Q9 Plus Bypass ASD/Q9 Plus Bypass Box system is available in three primary configurations. The system configuration type is defined by the suffix A, C, or E as shown in the part numbering convention on The description below targets the E configuration. System operation for the A and C types differ from the E type where the referenced function is not supported by the A or C typeform.
  • Page 26: Stage 4 Function

    (reversible means that only the opposite function is available once reaching the fully opened or closed position). Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 27 Figure 1. Simplified Depiction (Ladder Logic) of the Q9 Plus Bypass ASD Bypass Operation See the section titled Theory of Operation on pg. 13 for a description of the simplified depiction. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 28: System Protection

    System Protection The Q9 Plus Bypass ASD/Q9 Plus Bypass Box has protection features that are designed to protect the ASD and the motor from overload/over-current damage and from the undesirable effects of under- voltage operation. Because of the different types of over-current conditions that may occur (i.e., inrush current, short circuit current, extended overloads, etc.), the Q9 Plus Bypass ASD/Q9 Plus Bypass Box is...
  • Page 29: Motor Protection

    The MCP that is used on the L1, L2, and L3 input power lines has a Shunt Trip feature that may be used to further enhance the system protection function of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. The Shunt Trip feature may be connected such that the L1, L2, and L3 MCP may be opened by a state change of the LS switch.
  • Page 30: Motor Circuit Protector Adjustment And Setting

    Overload settings are application-specific and should be set and/or adjusted by Qualified Personnel ONLY (see Qualified Personnel on pg. Figure 3. MCP Adjustment. Set to minimum at the factory. Application-specific adjustment is required. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 31: Overload Circuit Protector Adjustment And Setting

    Both contacts change states during an overload trip. The contacts may be used with ancillary circuitry to annunciate an overload trip or to control other system features. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 32: Installation And Connections

    When a brake-equipped motor is connected to the Q9 Plus Bypass ASD/Q9 Plus Bypass Box, it is possible that the brake may not release at startup because of insufficient voltage. To avoid this condition, DO NOT connect the brake or the brake contactor to the output of the Q9 Plus Bypass ASD/ Q9 Plus Bypass Box.
  • Page 33: Mounting And Connections

    Mechanical enclosure differences are specified as required. The Q9 Plus Bypass ASD/Q9 Plus Bypass Box may be set up initially by performing a few simple system configuration connections and settings. To operate properly, the Q9 Plus Bypass ASD/Q9 Plus Bypass Box must be securely mounted and connected to a power source (three-phase AC input at the L1, L2, and L3 terminals).
  • Page 34: Mounting The Bypass Box

    Connecting the Q9 Plus Bypass ASD L1, L2, and L3 are the three-phase input supply terminals for the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. An AC Reactor may be installed to provide filtering of the three-phase input power to the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.
  • Page 35: Connecting The Bypass Box

    — T h e M e t a l O f C o n d u i t I s N o t A n A c c e p t a b l e G r o u n d — Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 36 Figure 5. Q9 Plus ASD-to-Q9 Plus Bypass Box Typical Connection Diagram. Note: The connection diagram of this figure applies to the C and E system types. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 37: Startup And Test

    With the previous checks confirmed, ensure that the direction of the motor rotation in the Bypass mode and in the ASD-driven mode is consistent. • Ensure that all personnel are clear of the motor and the motor-driven equipment. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 38: I/O Monitoring And Control

    I/O Monitoring and Control The Q9 Plus Bypass ASD/Q9 Plus Bypass Box can be controlled by several input types and combinations thereof, as well as operate within a wide range of voltage levels. This section discusses the control methods and supported I/O functions.
  • Page 39: I/O Terminal Descriptions

    CIA/CIB — These terminals are used to complete the Customer Interlock function. The CIA-to-CIB connection is a requirement for normal Q9 Plus Bypass ASD/Q9 Plus Bypass Box operation. These terminals may be connected using a jumper or are used to Enable/Disable the system as a function of a user-selected event or condition that will open or close this circuit.
  • Page 40 DRA/DRB — These terminals are used to complete the Damper Response function. The DRA-to- DRB connection is a requirement for normal Q9 Plus Bypass ASD/Q9 Plus Bypass Box operation. These terminals may be connected using a jumper or used to Enable/Disable the system as a function of an event or condition that will open or close this circuit.
  • Page 41 Output Frequency of the Q9 Plus Bypass ASD (or the function assigned to this terminal). The Voltage/Current output selection is performed at F681. This output terminal may be programmed to provide an output that is a function of any of the functions listed in the Q9 Plus ASD Installation &...
  • Page 42: Monitoring/Control Interface

    EOI. The Terminal Board also provides output signals that may be used to control ancillary devices, close/open a contact, annunciate, or monitor system variables. Connect the available input and output monitoring/control lines of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box in accordance with the type of system being used as shown in Figure 8 on pg.
  • Page 43: Typical Connection Diagram

    Typical Connection Diagram Three expanded depictions of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box systems are shown in figures 8, 9, and 10. Figure 7. Q9 Plus Bypass ASD/Q9 Plus Bypass Box Typical Connection Diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, DO NOT connect a solid wire and a stranded wire to the same terminal.
  • Page 44 Figure 8. Q9 Plus Bypass ASD/Bypass Box-IA Typical Connection Diagram — No Bypass or Contactors. L1 L2 T1 T2 115VAC Factory- Installed PCB12 Jumpers CN1A CN2A CNCPT CNLS Optional Reactances JPDS1 OUT2A OUT2B (OUT1) CN1M L1 L2 Charge Indicator LED...
  • Page 45 Figure 9. Q9 Plus Bypass ASD/Bypass Box-IC Typical Connection Diagram — Two-Contactor. Bypass. PCB11 L1 L2 TYPICAL LED CIRCUIT LED5 LED2 LED3 T1 T2 LED4 115VAC PCB12 Factory- CN1A CN2A Installed CNCPT Jumpers Optional Reactances CNLS JPDS1 L1 L2 CHARGE...
  • Page 46 Figure 10. Q9 Plus Bypass ASD/Bypass Box-IE Typical Connection Diagram — Three-Contactor Bypass. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 47: Control Panel Features

    Panel A is used as a cover and has no active features. Panels C and E provide the user with access to the Q9 Plus Bypass ASD/Q9 Plus Bypass Box monitoring and control features. Each feature is discussed below and expanded upon in the section titled Theory of Operation on pg.
  • Page 48 Inverter Test Mode switch (when on) closes the 1M contactor (via K1) to test the ASD section of the system without providing an ASD output to the connected motor. Test LED (LED 1) — ON during Inverter Test Mode operation. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 49: Part Numbering Convention And System Components

    Figure 13. Q9 Plus Bypass Box (only) Part Numbering Convention. Note: The Type 1 enclosed versions of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box meet or exceed the specification UL 1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air.
  • Page 50 Figure 14. Typical Q9 Plus ASD/ Q9 Plus Bypass Box Components. Note: Size 1 shown. Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 51: Enclosure Dimensions/Weights

    Enclosure Dimensions/Weights Table 2. Q9 Plus Bypass ASD Series Enclosure Size 1 (inches/mm). Shipping Model Weight Number Approx. (Lbs/kg.) Q9+2015 Q9+2025 Q9+2035 Q9+2055 Q9+2080 Q9+4015 95/43.1 Q9+4025 Q9+4035 Q9+4055 Q9+4080 Q9+4110 Q9+4160 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 52 Table 3. Q9 Plus Bypass ASD Series Enclosure Size 2 (inches/mm). Shipping Model Weight Number Approx. (Lbs/kg.) Q9+2110 Q9+2160 Q9+2220 Q9+2270 180/81.5 Q9+4220 Q9+4270 Q9+4330 Q9+4400 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 53 Table 4. Q9 Plus Bypass ASD Series Enclosure Size 3 (inches/mm). Shipping Weight Model Number Approx. (Lbs/kg.) 182/82.6 Q9+2330 Q9+2400 Q9+4500 282/128 Q9+4600 Q9+4750 324/147 Q9+410K Q9+412K 356/161.5 Model Dimension Dimension Number 2330(E) 54.4/1382 53.13/1350 2330(E)(R) 59.75/1518 58.5/1486 2400(E) 2400(E)(R) 64.88/1648 63.63/1616...
  • Page 54 BYP4-070-EXRX indicated on 9.38/238 4.58/116 4.48/114 BYP4-080-EX 32.10/815 30.12/765 31.23/793 BYP4-080-EXRX 5.30/135 BYP4-100-EX BYP4-100-EXRX 37.10/942 35.12/892 36.23/920 BYP4-125-EX 32.10/815 30.12/765 31.23/793 12.50/318 4.41/112 6.89/175 BYP4-125-EXRX 37.10/942 35.12/892 36.23/920 BYP4-160-EX Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 55: Cable/Terminal Specifications

    Note: Use only 75° C copper wire/cable for motor and power connections. Table 6. Q9 Plus Bypass ASD/Q9 Plus Bypass Box 230- and 460-Volt Drive Cable/Terminal Specifications. Typical Wire/Cable Size Lug Size/Wire Capacity AWG/kcmil Model No.
  • Page 56 Table 6. Q9 Plus Bypass ASD/Q9 Plus Bypass Box 230- and 460-Volt Drive Cable/Terminal Specifications. Typical Wire/Cable Size Lug Size/Wire Capacity AWG/kcmil Model No. Rating (Amps) Input/Output Circuit Breaker TB2 – TB6 OL Relay Output Power Input/Output Input – Q9+4600 8 –...
  • Page 57: Current/Voltage Specifications

    Level (Max.) Q9+4220 27.0 A 29.7 A Q9+4270 34.0 A 37.4 A Q9+4330 40.0 A 44.0 A Q9+4400 52.0 A 57.2 A Q9+4500 65.0 A 71.5 A Q9+4600 77.0 A 84.7 A Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 58 380 – 480 VAC Input Voltage (±10%) Level (Max.) BYP4-080 Q9+4600 77.0 A 84.7 A BYP4-100 Q9+4750 96.0 A 105.6 A BYP4-125 Q9+410K 124.0 A 136.4 A BYP4-160 Q9+412K 156.0 A 171.6 A Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 59 Installation, 20 Discrete Input, 26 Installation Precautions, 4 Disposal, 3 Introduction, 3 DRA, 26 INV, 14 DRA to DRB, 20 Inverter LED, 35 DRA/DRB, 28 DRA-to-DRB, 14 Inverter Mode Switch, 36 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 60 Q9 Plus Bypass ASD/Q9 Plus Bypass Box-A, 32 Q9 Plus Bypass ASD/Q9 Plus Bypass Box-C, 33 Q9 Plus Bypass ASD/Q9 Plus Bypass Box-E, 34 Q9 Plus Bypass Box Enclosure, 38 Warranty Card, 2 Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual...
  • Page 61 Q9 PLUS ASD LOW VOLTAGE DRIVE...
  • Page 62 SIMPLE STARTUP AS IT’S NEVER BEEN SEEN BEFORE Toshiba stands at the forefront of innovation with our remarkably intuitive and user-friendly startup. In fact, out-the-box, the Q9 Plus is only minutes from complete configuration and full optimization of your HVAC system’s performance.
  • Page 63 A THING OF THE PAST Toshiba’s breakthrough VLP algorithm has taken PID and made it obsolete, completely reinventing how users control pressure or flow. With this new technology, after simply inputting a few values into the Q9 Plus, optimum control is attained.
  • Page 64 TOSHIBA MOTORS & DRIVES DIVISION • Adjustable Speed Drives • Motors • Motor Controls www.toshiba.com/tic © 2015 Toshiba International Corporation • Motors & Drives Division • 13131 West Little York Road • Houston, Texas 77041 USA • Tel +713-466-0277 US 1-800-231-1412 • Rev. 150120...
  • Page 65 S15 ASD LOW VOLTAGE DRIVE...
  • Page 66 EXTREME PERFORMANCE MICRO-DRIVE Toshiba’s heavy duty S15 adjustable speed drive is a compact and high performance drive designed for controlling a wide range of variable and constant torque applications for multiple industries. This micro-drive is capable of working with permanent magnet (PM) motors, which allows a much greater flexibility in selecting a motor for an application.
  • Page 67 -Based ASD Pro Software is available at no additional cost. This easy-to-use ® software is designed to provide a full range of programming and monitoring tools for all Toshiba low voltage drives, including the S15. ASD Pro offers parameter reading, trending, and logging features that allow the user to save and transfer parameters and export data and graphs to an electronic file.
  • Page 68 • Adjustable Speed Drives • Motors • Motor Controls • Instrumentation & PLCs www.toshiba.com/ind • Uninterruptible Power Systems © 2012 Toshiba International Corporation • Industrial Division • 13131 West Little York Road • Houston, Texas 77041 USA • Tel +713-466-0277 US 1-800-231-1412 • Rev. 120411...
  • Page 69 E6581611 Safety precautions Contents Industrial Inverter Read first (For 3-phase induction motors) Connection Operations Instruction Manual Setting parameters Main parameters Other parameters Operation with external <Detailed manual> signal Monitoring the operation status Measures to satisfy the standards 3-phase 240V class 0.4 to 15kW 10 10 Peripheral 1-phase 240V class 0.2 to 2.2kW...
  • Page 70 E6581611 Safety precautions The items described in these instructions and on the inverter itself are very important so that you can use safely the inverter, prevent injury to yourself and other people around you as well as to prevent damage to property in the area.
  • Page 71  If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately turn the power off. Continuous use of the inverter in such a state may cause fire. Call your Toshiba distributor Mandatory for repairs.
  • Page 72  Do not install or operate the inverter if it is damaged or any component is missing. 1.4.4 This can result in electric shock or fire. Call your Toshiba distributor for repairs.  Do not place any inflammable objects near the inverter.
  • Page 73 E6581611 Reference Caution section  When removing and installing the terminal cover with a screwdriver, be sure not to scratch 1.3.2 your hand as these results in injury. 1.3.2  Pressing too hard on the screwdriver may scratch the inverter. 1.3.2 ...
  • Page 74 E6581611 Reference Warning section  Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire. Be Grounded Reference Caution section  Do not attach devices with built-in capacitors (such as noise filters or surge absorbers) to the output (motor side) terminals.
  • Page 75 E6581611 Reference Caution section  Use an inverter that conforms to the specifications of power supply and three-phase 1.4.1 induction motor being operated. If the inverter being used does not conform to those specifications, not only will the three-phase induction motor not rotate correctly, but it may cause serious accidents through overheating and fire.
  • Page 76  Do not replace parts. 14.2 This could be a cause of electric shock, fire and bodily injury. To replace parts, call your Toshiba distributor. Prohibited  The equipment must be inspected daily. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered and that could result in accidents.
  • Page 77 E6581611   Contents Safety precautions................................. 1 1. Read first ..................................A-1 Check product purchase............................ A-1 Contents of the product ............................. A-2 Names and functions ............................A-3 Notes on the application ............................ A-21 2. Connection ..................................B-1 Cautions on wiring ............................. B-1 Standard connections ............................
  • Page 78 E6581611 Manual torque boost - increasing torque boost at low speeds ................F-24 Signal output ..............................F-25 Input signal selection............................F-28 Terminal function selection..........................F-31 Basic parameters 2 ............................F-33 V/f 5-point setting ...............................F-35 6.10 Frequency priority selection ..........................F-35 6.11 Operation frequency............................F-44 6.12 DC braking .................................F-46 6.13 Stop at lower-limit frequency operation (sleep function)..................F-48 6.14...
  • Page 79 E6581611 8. Monitoring the operation status............................H-1 Flow of status monitor mode..........................H-1 Status monitor mode............................H-2 Display of trip information ..........................H-6 9. Measures to satisfy the standards ..........................I-1 How to cope with the CE Marking Directive....................... I-1 Compliance with UL Standard and CSA Standard .....................
  • Page 80 E6581611 15. Warranty..................................O-1 16. Disposal of the inverter ..............................P-1...
  • Page 81: Read First

    E6581611 1. Read first Check product purchase Before using the product you have purchased, check to make sure that it is exactly what you ordered. Caution Use an inverter that conforms to the specifications of power supply and three-phase induction motor being used.
  • Page 82: Contents Of The Product

    E6581611 Quick start manual Danger label kit Danger labels for sticking in 6 languages. WARNING DANGER ADVERTENCIA Risk of injury, electric shock or fire. Read the instruction manual. Do not open the cover while power is applied DANGER or for 15 minutes after power has been removed. ・English Risk of injury, electric shock or fire.
  • Page 83: Names And Functions

    E6581611 Names and functions 1.3.1 Outside view Charge lamp Indicates there is a high voltage still in the inverter. STATUS lamp Do not open the terminal block cover when this lamp is lit because it is dangerous. Lights and blinks when ®...
  • Page 84 E6581611 Example of the protective label on the top of the inverter [Opening the cover] Insert a small screw driver and slide the door lock to upside for unlock. (Slide it to downside for lock.) About the monitor display The LED on the operation panel uses the following symbols to indicate parameters and operations. LED display (numbers) LED display (letters)
  • Page 85 E6581611 [Operation panel] RUN lamp % lamp Hz lamp Lit when a frequency is Displayed numbers are Displayed numbers are not output with the ON in Hertz. in %. run command. This lamp blinks when operation RUN key starts. Pressing this key while the RUN key lamp is on PRG lamp starts operation.
  • Page 86 E6581611 1.3.2 Opening terminal cover and terminal block Warning  Never touch the internal connector while the upper cover of control panel is opened. There is a risk of electrical shock because it carries a high voltage. Prohibited Caution  When removing and mounting the terminal cover or the terminal block with a screwdriver, be sure not to scratch your hand as these results in injury.
  • Page 87 E6581611 (1) Removing the outside terminal block cover (VFS15-2004PM-W to 2007PM-W, VFS15S-2002PL-W to 2007PL-W) Press in on the screwdriver. Insert a screwdriver or other thin object into the hole indicated with the mark. While pressing on the screwdriver, rotate the Pull the terminal cover up at an angle.
  • Page 88 E6581611 (2) Removing the inside terminal block cover (VFS15-2004PM-W to 2007PM-W, VFS15S-2002PL-W to 2007PL-W) The finger is put on to the tab part of the While pressing on the screwdriver, rotate the terminal block cover. terminal cover downward to remove it. Pull the terminal cover up at an angle.
  • Page 89 E6581611 (3) Removing the outside terminal block cover (VFS15-2015PM-W to 2037PM-W, VFS15S-2015PL-W, 2022PL-W, VFS15-4004PL-W to 4037PL-W) Insert a screwdriver or other thin object into the Press in on the screwdriver. hole indicated with the mark. While pressing on the screwdriver, sidles the terminal cover downward to remove it.
  • Page 90 E6581611 (4) Removing the inside terminal block cover (VFS15-2015PM-W to 2037PM-W, VFS15S-2015PL-W, 2022PL-W, VFS15-4004PL-W to 4015PL-W) The finger is put on to the tab part of the While pressing on the screwdriver, rotate the terminal block cover. terminal cover downward to remove it. Pull the terminal cover up at an angle.
  • Page 91 E6581611 (5) Removing the inside terminal block cover (VFS15-4022PL-W, 4037PL-W) The finger is put on to the tab part of the While pressing on the screwdriver, rotate the terminal block cover. terminal cover downward to remove it. Pull the terminal cover up at an angle. ★...
  • Page 92 E6581611 (6) Removing the power terminal cover (VFS15-2055PM-W to 2150PM-W, VFS15-4055PL-W to 4150PL-W) Insert a screwdriver or other thin object into the Press in on the screwdriver. hole indicated with the mark. While pressing on the screwdriver, slide the ★ After wiring is complete, be sure to restore the terminal cover downward to remove it.
  • Page 93 E6581611 1.3.3 Power circuit and control circuit terminal blocks 1) Power circuit terminal In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector. Use a plus or minus screwdriver to loose or tighten screws. Screw size Tightening torque M3.5 screw...
  • Page 94 E6581611 VFS15-2015PM-W, 2022PM-W M4 screw Shorting-bar Grounding terminal Grounding terminal (M4 screw) (M4 screw) Grounding terminal For EMC plate (M5 screw) VFS15-2037PM-W M4 screw Shorting-bar Grounding terminal For EMC plate (M5 screw) Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.
  • Page 95 E6581611 VFS15S-2002PL-W to 2007PL-W Grounding capacitor switch Shorting-bar Grounding terminal Grounding terminal (M4 screw) (M4 screw) Grounding terminal (M5 screw) For EMC plate VFS15S-2015PL-W, 2022PL-W M4 screw Grounding capacitor switch Shorting-bar Grounding terminal Grounding terminal (M4 screw) (M4 screw) Grounding terminal (M5 screw) For EMC plate Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals.
  • Page 96 E6581611 VFS15-4004PL-W to 4015PL-W Shorting-bar Grounding capacitor switch M4 screw Grounding terminal (M5 screw) For EMC plate VFS15-4022PL-W, 4037PL-W Grounding capacitor switch M4 screw Shorting-bar Grounding terminal (M5 screw) For EMC plate Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.
  • Page 97 E6581611 VFS15-2055PM-W, 2075PM-W VFS15-4055PL-W, 4075PL-W Grounding capacitor switch (4055PL-W, 4075PL-W only) M5 screw Shorting-bar Grounding terminal (M5 screw) Grounding terminal (M5 screw) For EMC plate VFS15-2110PM-W, 2150PM-W M6 screw Shorting-bar Grounding terminal Grounding terminal (M5 screw) (M5 screw) For EMC plate Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals.
  • Page 98 E6581611 VFS15-4110PL-W, 4150PL-W Grounding capacitor switch M5 screw Shorting-bar Grounding terminal (M5 screw) Grounding terminal (M5 screw) For EMC plate Note1) Bend the clips on the wiring port of the terminal cover to connect the PB, PO, PA/+, and PC/- terminals. Note2) Be careful to insert all wires into the cage of terminal block.
  • Page 99 E6581611 2) Grounding capacitor switch Single-phase 240V model and three-phase 500V model have a built-in high-attenuation noise filter and is grounded via a capacitor. A switch makes for easy switching to reduce leakage current from the inverter and the load on the capacitor.
  • Page 100 E6581611 3) Control circuit terminal block The control circuit terminal block is common to all equipment. VIB CC VIC S3 FM FLA FLB FLC RY RC SINK SOURCE OUT P24 F R CC +SU +24 Screw for removable control terminal block RS485 connector RES S1 S2 Recommended...
  • Page 101: Notes On The Application

    E6581611 Notes on the application 1.4.1 Motors When this inverter and the motor are used in conjunction, pay attention to the following items. Caution Use an inverter that conforms to the specifications of power supply and three-phase induction motor being operated. If the inverter being used does not conform to those specifications, not only will the three-phase induction motor not rotate correctly, but it may cause serious accidents through overheating Mandatory and fire.
  • Page 102 E6581611 Low loads and low inertia loads The motor may demonstrate instability such as abnormal vibrations or overcurrent trips at light loads of 5% or under of the load percentage, or when the load's inertia moment is extremely small. If that happens reduce the carrier frequency.
  • Page 103 E6581611 Motors with a brake When motors with a brake are directly connected to the inverter's output, the brake cannot be released at startup because of low voltage. Wire the brake circuit separately from the main circuit. 3-phase FLB FLC S2 (ST) power source Circuit diagram 1...
  • Page 104 E6581611 1.4.2 Inverters Protecting inverters from overcurrent The inverter has an overcurrent protection function. The programmed current level is set to the inverter's maximum applicable motor. If the motor used has a small capacity, the overcurrent level and the electronic thermal protection must be readjusted. If adjustment is necessary, refer to section 5.6, and make adjustments as directed.
  • Page 105 E6581611 Circuit breaking when two or more inverters are used on the same power line MCCB1 MCCB2 (circuit breaking fuse) INV1 MCCB3 INV2 MCCB: Molded-case circuit breaker MCCBn1 INVn Breaking of selected inverter There is no fuse in the inverter's main circuit. Thus, as the diagram above shows, when more than one inverter is used on the same power line, you must select interrupting characteristics so that only MCCB2 to MCCBn+1 will trip and the MCCB1 will not trip when a short occurs in the inverter (INV1).
  • Page 106 E6581611 1.4.3 What to do about the leakage current Caution  The leakage current through the input/output power cables of inverter and capacitance of motor may affect to peripheral devices. The value of leakage current is increased under the condition of the PWM carrier frequency and the Mandatory length of the input/output power cables.
  • Page 107 E6581611 (2) Influence of leakage current across lines Thermal relays Inverter Power supply Leakage current path across wires Thermal relays The high frequency component of current leaking into electrostatic capacity between inverter out- put wires will increase the effective current values and make externally connected thermal relays operate improperly.
  • Page 108 E6581611 Remedies: 1. Use a meter output terminal in the inverter control circuit. The load current can be output on the meter output terminal (FM). If the meter is connected, use an ammeter of 1mAdc full scale or a voltmeter of 10V full scale. 0-20mAdc (4-20mAdc) can be also output.
  • Page 109 If the inverter is installed in a location that is subject to vibration, anti-vibration measures are required. Please consult with Toshiba about these measures.  If the inverter is installed near any of the equipment listed below, provide measures to insure against errors in operation.
  • Page 110 Warning  Do not install or operate the inverter if it is damaged or any component is missing. This can result in electric shock or fire. Call your Toshiba distributor for repairs. Prohibited  Mount the inverter on a metal plate.
  • Page 111 E6581611 The space shown in the diagram is the minimum allowable space. Because air cooled equipment has cooling fans built in on the top or bottom surfaces, make the space on top and bottom as large as possible to allow for air passage.
  • Page 112 E6581611  Panel designing taking into consideration the effects of noise The inverter generates high frequency noise. When designing the control panel setup, consideration must be given to that noise. Examples of measures are given below.  Wire so that the main circuit wires and the control circuit wires are separated. Do not place them in the same conduit, do not run them parallel, and do not bundle them.
  • Page 113 E6581611  Installing more than one unit in a cabinet When two or more inverters are installed in one cabinet, pay attention to the followings.  Inverters may be installed side by side with each other with no space left between them. When installing inverters side by side, remove the protective label on the top of the inverter.
  • Page 114: Connection

    2. Connection Warning  Never disassemble, modify or repair. This can result in electric shock, fire and injury. Call your Toshiba distributor for repairs. Disassembly prohibited  Do not stick your fingers into openings such as cable wiring holes and cooling fan covers.
  • Page 115 E6581611 Warning  Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire. Be Grounded Caution  Do not attach devices with built-in capacitors (such as noise filters or surge absorber) to the output (motor side) terminal.
  • Page 116: Standard Connections

    E6581611 Standard connections Warning  Do not connect input power to the output (motor side) terminals (U/T1, V/T2, W/T3). Connecting input power to the output could destroy the inverter or cause a fire.  Do not insert a braking resistor between DC terminals (between PA/+ and PC/- or PO and PC/-). It could cause a fire.
  • Page 117 E6581611 2.2.1 Standard connection diagram 1 This diagram shows a standard wiring of the main circuit. Standard connection diagram - SINK (Negative) (common:CC) DC reactor (DCL) Braking resistor(Option) (option) Main circuit power supply PA/+ PC/- 3ph-240V class: three-phase 200-240V Motor -50/60Hz MCCB U/T1...
  • Page 118 E6581611 2.2.2 Standard connection diagram 2 Standard connection diagram - SOURCE (Positive) (common:P24) DC reactor (DCL) Braking resistor(Option) *2 (option) Main circuit power supply PA/+ PC/- Motor 3ph-240V class: three-phase 200-240V MCCB U/T1 R/L1 -50/60Hz S/L2 1ph-240V class: single-phase 200-240V V/T2 Noise Power circuit...
  • Page 119: Description Of Terminals

    E6581611 Description of terminals 2.3.1 Power circuit terminals Connections with peripheral equipment Molded-case Magnetic Input AC noise circuit braker contactor reactor reduction filter Motor U/T1 Inverter R/L1 Power S/L2 V/T2 supply W/T3 T/L3 Zero-phase PA/+ reactor Braking resistor Note 1: The T/L3 terminal is not provided for any single-phase models. So if you are using single-phase models, use the R/L1 and S/L2/N terminals to connect power cables.
  • Page 120 E6581611 2.3.2 Control circuit terminals The control circuit terminal block is common to all equipment. Regarding to the function and specification of each terminal, please refer to the following table. Refer to section 1.3.3.3) about the arrangement of control circuit terminals. Control circuit terminals Terminal Input /...
  • Page 121 E6581611 Terminal Input / Electrical Function Inverter internal circuits symbol output specifications Common Control circuit's equipotential terminal to Input / (3 terminals) output +24V 10Vdc Voltage (permissible load Output Analog power supply output Regulator current: 10mAdc) Multifunction programmable analog input. Default setting: 0-10Vdc (1/1000 resolution) and 0-60Hz (0-50Hz) 10Vdc...
  • Page 122 E6581611 Terminal Input / Electrical Function Inverter internal circuits symbol output specifications 1mAdc full-scale ammeter or QS60T(option) Multifunction programmable analog 0-20mA (4-20mA) – output. Default setting: output frequency. DC ammeter +24V The function can be changed to ammeter, Permissible load +24V Voltage Output...
  • Page 123 E6581611 Terminal Input / Electrical Function Inverter internal circuits symbol output specifications Multifunction programmable open Open collector collector output. Default setting detect output 24Vdc-100mA and output speed reach signal. Multifunction output terminals to which To output pulse two different functions can be assigned. trains, The NO terminal is an equipotential a current of 10mA...
  • Page 124 E6581611 SINK (Negative) logic/SOURCE (Positive) logic (When the inverter's internal power supply is used) Current flowing out turns control input terminals on. These are called sink logic terminals. The general used method in Europe is source logic in which current flowing into the input terminal turns it Sink logic is sometimes referred to as negative logic, and source logic is referred to as positive logic.
  • Page 125 E6581611 SINK (Negative) logic (When an external power supply is used) The P24 terminal is used to connect to an external power supply or to separate a terminal from other input or output terminals. <Examples of connections when an external power supply is used> Sink (Negative) logic Slide switch SW1 : PLC side Input...
  • Page 126 E6581611 Switching of slide switch Refer to section 1.3.3 3) about location of slide switch. (1) Switching of sink/source logic: SW1 (Default setting : PLC side) Setting of sink/source logic for F, R, RES, S1, S2, and S3 terminals are switched by slide switch SW1. When an external power supply is used for sink logic, set the slide switch SW1 to PLC side.
  • Page 127: Operations

    Continuous use of the inverter in such a state may cause fire. Call your Toshiba distributor for repairs.  Always turn the power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks, dust and other material.
  • Page 128: How To Set The Setup Menu

    Toshiba distributer.) Each setup menu automatically sets all parameters relating to the base frequency and the base frequency voltage of the motor connected.
  • Page 129 E6581611  Values set by each setup parameter asia  (Mainly in Asia, Title Function (Mainly in (Mainly in (Mainly in Oceania) Europe) North America) Japan) Note 1) ul/vl/170/ f204 /f213 / 50.0(Hz) 60.0(Hz) 50.0(Hz) Frequency 60.0(Hz) f219 /f330 / f367 /f814 Base 240V...
  • Page 130: Simplified Operation Of The Vf-S15

    E6581611 Simplified Operation of the VF-S15 Operation command and Operation frequency command are necessary to operate the inverter. Operation method and operation frequency setting can be selected from the following. At default setting, the inverter runs and stops with RUN/STOP key on the panel keypad, and frequency can be set with the setting dial.
  • Page 131 E6581611 3.2.1 How to run and stop [Example of  setting procedure] Panel operation LED display Operation Displays the output frequency (operation stopped).  (When standard monitor display selection f710=0 [output frequency]) Displays the first basic parameter [History (auh)]. MODE Turn the setting dial, and select "cmod".
  • Page 132 E6581611 (3) Coast stop Coast stop Assign parameters as described below in case of Motor Coast stop. Inverter will display off at Coast stop. speed 1) Assign "6 (ST)" to an input terminal. Set parameter =. Open the ST-CC for coast stop(see the F-CC status described on the right).
  • Page 133 E6581611 3.2.2 How to set the frequency [Example of fmod setting procedure] fmod=1: Setting the frequency by the terminal VIA Panel operation LED display Operation Displays the output frequency (operation stopped). 00 (When standard monitor display selection f710=0 [output frequency]) MODE Displays the first basic parameter [History (auh)].
  • Page 134 E6581611 (2) Setting of frequency using external signals to terminal block (=, or) ⇒ Refer to section 7.3 for details. (3) Switching two frequency commands ⇒ Refer to section 5.8 for details.
  • Page 135: How To Operate The Vf-S15

    E6581611 How to operate the VF-S15 Overview of how to operate the inverter with simple examples Operation Command: Panel Operation Ex.1 Frequency Command: Setting Dial 1 Wiring PC/- PA/+ Motor MCCB U/T1 R/L1 S/L2 V/T2 W/T3 T/L3 Operation panel Parameter setting (default setting) Title Function Setting value...
  • Page 136 E6581611 Operation Command : Panel Operation Ex.2 Frequency Command: Setting Dial 2 Wiring PC/- PA/+ Motor MCCB R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Operation panel Parameter setting Title Function Setting value Command mode selection  Frequency setting mode selection 1 ...
  • Page 137 E6581611 Operation Command: External Signal Ex.3 Frequency Command: Setting Dial Wiring PC/- PA/+ Motor MCCB R/L1 U/T1 S/L2 V/T2 W/T3 T/L3 Forward signal Operation panel Reverse signal Common Parameter setting Title Function Setting value Command mode selection  Frequency setting mode selection 1 0 or 3 ...
  • Page 138 E6581611 Operation Command: External Signal Ex.4 Frequency Command: External Analog Signal Wiring PA/+ PC/- Motor MCCB R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Forward signal Reverse signal Common Current signal: VIB PP 4(0)20mA Voltage signal: 0+10V (or -10+10Vdc) External potentiometer (Otherwise, input voltage signal between the terminals VIA-CC.) Parameter setting Title Function...
  • Page 139: Setting Parameters

    E6581611 4. Setting parameters Setting and Display Modes This inverter has the following three display modes. Standard monitor mode The standard inverter mode. This mode is enabled when inverter power goes on. This mode is for monitoring the output frequency and setting the frequency reference value. If also displays information about status alarms during running and trips.
  • Page 140 E6581611 Status monitor mode The mode for monitoring all inverter status. Allows monitoring of frequency command value, output current/voltage and terminal information.  Refer to chapter 8. The inverter can be moved through each of the modes by pressing the MODE key. Frequency setting method ...
  • Page 141: How To Set Parameters

    E6581611 How to set parameters There are two types of setting monitor modes: Easy mode and Standard setting mode. The mode active when power is turned on can be selected at  (EASY key mode selection), and the mode can be switched by the EASY key. Note, however, that the switching method differs when only the Easy mode is selected.
  • Page 142 E6581611 Standard setting mode : The mode changes to the Standard setting mode when the EASY key is pressed and "std" is displayed. Both basic and extended all parameters are displayed. Basic parameters : This parameter is a basic parameter for the operation of the inverter.
  • Page 143 E6581611 4.2.1 Settings in the Easy setting mode The inverter enters this mode by pressing the MODE key when the Easy setting mode is selected Easy setting mode (Registered parameters at default setting) When you are unsure of something during operation: Title Function You can return to the Standard monitor...
  • Page 144 E6581611 4.2.2 Settings in the Standard setting mode The inverter enters this mode by pressing the MODE key when the Standard setting mode is selected.  How to set basic parameters When you are unsure of something (1) Select parameter to be changed. (Turn the setting dial.) during operation: You can return to the Standard monitor (2) Read the programmed parameter setting.
  • Page 145: Functions Useful In Searching For A Parameter Or Changing A Parameter Setting

    E6581611  How to set extended parameters Each extended parameter is composed of an "f, a or c "suffixed with a 3-digit figure, so first select and read out the heading of the parameter you want "f1--" to "f9--", "a---", "c---" ("f1--": Parameter starting point is 100, "a---": Parameter starting point is A.) (5) Select the title of the parameter you want to change.
  • Page 146 E6581611 Set parameters by purpose (Guidance function) auf Only parameters required for a special purpose can be called up and set. To use this function, select parameter auf   Refer to section 5.3 for details. Reset parameters to default settings typ Use the typ parameter to reset all parameters back to the default settings.
  • Page 147 E6581611  How to search and reprogram parameters Panel operation LED display Operation Displays the output frequency (operation stopped). (When standard monitor display selection is set as f710=0 0.0 [output frequency]) MODE Displays the first basic parameter "History function (auh)." Turn the setting dial, and select gru.
  • Page 148 E6581611 4.3.2 Return to default settings typ : Default setting  Function It is possible to return groups of parameters to their defaults, clear run times, and record/recall set parameters. [Parameter setting] Title Function Adjustment range Default setting 0: - 1: 50Hz default setting 2: 60Hz default setting 3: Default setting 1 (Initialization)
  • Page 149 Setting typ to 5 resets the cumulative operation time to the initial value (zero). Initialization of type information (typ = 6) Setting typ to 6 clears the trips when an etyp format error occurs. But if the  displayed, contact your Toshiba distributor. D-11...
  • Page 150 E6581611 Save user setting parameters (typ = 7) Setting typ to 7 saves the current settings of all parameters. Load user setting parameters (typ = 8) Setting typ to 8 loads parameter settings to (calls up) those saved by setting typ to 7. By setting typ to 7 or 8, you can use parameters as your own default parameters.
  • Page 151: Checking The Region Settings Selection

    E6581611 Checking the region settings selection set : Checking the region setting  Function The region selected on the setup menu can be checked. Also, the setup menu starts and can be changed to a different region. [Parameter setting] Title Function Adjustment range Default setting...
  • Page 152: Easy Key Function

    E6581611 EASY key function psel : EASY key mode selection f750 : EASY key function selection f751 to f782 : Easy setting mode parameter 1 to 32 • Function It is possible to switch between standard mode and easy setting mode using the EASY key. (default setting) Up to 32 arbitrary parameters can be registered to easy setting mode.
  • Page 153 E6581611 psel =0 * When the power is turned on, the inverter is in standard mode. Press the EASY key to switch to easy setting mode. psel =1 * When the power is turned on, the inverter is in easy setting mode. Press the EASY key to switch to standard mode.
  • Page 154 E6581611 [How to select parameters] Select the desired parameters as easy setting mode parameters 1 to 32 (f751 to f782). Note that parameters should be specified by communication number. For communication numbers, refer to Table of parameters. In easy setting mode, only parameters registered to parameters 1 to 32 are displayed in order of registration. The values of the default settings are shown in the table below.
  • Page 155 E6581611 Shortcut key function (f750=1) This function allows you to register, in a shortcut list, parameters whose settings need to be changed frequently so that you can read them out easily in a single operation. The shortcut is usable in the frequency monitor mode only. [Operation] Set f750 to 1, read out the setting of the parameter you want to register, and press and hold down the EASY key for 2 seconds or more.
  • Page 156: Main Parameters

    E6581611 5. Main parameters Here are described main parameters you set before use according to the section 11. Tables of parameters and data. Meter setting and adjustment  : Meter selection  : Meter adjustment gain  Function Output of 0 - 1mAdc, 0 (4) - 20mAdc, 0 - 10vdc can be selected for the output signal from the FM terminal, depending on the ...
  • Page 157 E6581611  Adjustment scale with parameter  (Meter adjustment) Connect meters as shown below. <Displaying output frequency> <Displaying output current> =  =  Inverter Inverter The reading of the The reading of the meter will fluctuate meter will during scale fluctuate during * Optional QS-60T frequency * Meter with a maximum...
  • Page 158 E6581611  Example of 4-20mA output adjustment (Refer to section 6.17.2 for details) =1, =0 =1, =20 (mA) (mA) Output Output currrent currrent f692 100% 100% Internal calculated value Internal calculated value Note 1) When using the FM terminal for current output, be sure that the external load resistance is less than 600Ω. Use over 1kΩ...
  • Page 159: Setting Acceleration/Deceleration Time

    E6581611 Setting acceleration/deceleration time   :Acceleration time 1  :Setting of acceleration/deceleration time unit  :Deceleration time 1  :Automatic acceleration/deceleration  Function 1) For acceleration time 1  programs the time that it takes for the inverter output frequency to go from 0.0Hz to maximum frequency .
  • Page 160: Maximum Frequency

    E6581611 Maximum frequency : Maximum frequency  Function 1) Programs the range of frequencies output by the inverter (maximum output values). 2) This frequency is used as the reference for acceleration/deceleration time. Output frequency (Hz) When =80Hz ・This function determines the value 80Hz in line with the ratings of the motor and load.
  • Page 161: Upper Limit And Lower Limit Frequencies

    E6581611 Upper limit and lower limit frequencies : Upper limit frequency : Lower limit frequency  Function Programs the lower limit frequency that determines the lower limit of the output frequency and the upper limit frequency that determines the upper limit of that frequency. Lower limit Upper limit Command frequency (Hz)
  • Page 162: Base Frequency

    E6581611 Base frequency  : Base frequency 1  : Base frequency voltage 1  Function Set the base frequency and the base frequency voltage in conformance with load specifications or the base frequency. Note: This is an important parameter that determines the constant torque control area. Base frequency voltage ...
  • Page 163: Setting The Electronic Thermal

    E6581611 Setting the electronic thermal   : Overload characteristic selection   : Motor electronic-thermal protection level 1   : Electronic-thermal protection characteristic selection 3 : Motor electronic-thermal protection level 2  : Motor 150% overload detection time ...
  • Page 164 E6581611 [Parameter setting] Title Function Adjustment range Default setting 0: Disabled (thr, f173) 1: Enabled (thr, f173) Electronic-thermal memory  2: Disabled (thr) 3: Enabled (thr) 10-100 Overload alarm level  *1: The inverter's rated current is 100%. When  (current/voltage unit selection) = 1 (A (amps)/V (volts)) is selected, it can be set at A (amps).
  • Page 165 E6581611  Setting of electronic thermal protection characteristics selection   Setting value Overload protection Overload stall valid invalid valid valid invalid invalid invalid valid  Setting of motor electronic thermal protection level 1 thr (Same as f173) When the capacity of the motor in use is smaller than the capacity of the inverter, or the rated current of the motor is smaller than the rated current of the inverter, adjust thermal protection level 1 thr for the motor in accordance with the motor's rated current.
  • Page 166 E6581611 [Using a VF motor (motor for use with inverter)]  Setting of electronic thermal protection characteristics selection  Setting value Overload protection Overload stall valid invalid  valid valid  invalid invalid  invalid valid  VF motors (motors designed for use with inverters) can be used in frequency ranges lower than those for standard motors, but their cooling efficiency decreases at frequencies below 6Hz.
  • Page 167 E6581611 = (150%-60s), = (Constant torque characteristic) Protection is given uniformly regardless of temperature, as shown by the 150%-60 sec overload curve in the figure below. Inverter overload Current Inverter overload time [s] time [s] (Outline data) 2400 Monitored output current [%] 110% 150% 100%: Inverter rated output current...
  • Page 168 E6581611 Note 1: If the load applied to the inverter exceeds 150% of its rated load or the operation frequency is less than 0.1Hz, the inverter may trip (ol1 or oc1 to oc3) in a shorter time. Note 2: The inverter is default setting so that, if the inverter becomes overloaded, it will automatically reduce the carrier frequency to avoid an overload trip (ol1 or oc1 to oc3).
  • Page 169 E6581611 5) Overload characteristic selection aul Overload characteristic of inverter can be selected to 150%-60s or 120%-60s. [Parameters settings] Title Function Adjustment range Default setting 0: - 1: Constant torque characteristic(150%-60s) Overload characteristic selection 2: Variable torque characteristic(120%-60s) Regarding to characteristic for aul=1 setting, refer to section 3.5.3). Note 1) In case of aul=2 setting, be sure to install the input AC reactor (ACL) between power supply and inverter.
  • Page 170 E6581611 = (Variable torque characteristic), = (Temperature estimation) This parameter adjusts automatically overload protection, predicting the inverter internal temperature rise. (diagonally shaded area in the figure below) time [s] f631=0 Monitored output current [%] 105% 120% 100%: Inverter rated output current Note 1: The rated output current of inverter is changed by setting of aul=1 or 2.
  • Page 171: Preset-Speed Operation (Speeds In 15 Steps

    E6581611 Preset-speed operation (speeds in 15 steps) sr0 to sr7 : Preset-speed frequency 0 to 7 f287 to f294 : Preset-speed frequency 8 to15 : Operation frequency setting target by setting dial f724  Function A maximum of 15 speed steps can be selected just by switching an external logic signal. Multi-speed frequencies can be programmed anywhere from the lower limit frequency ...
  • Page 172 E6581611 Note) When the other preset-speed command is input while adjusting frequency with the setting dial, operation frequency will change but not the inverter display and the subject of adjustment. Ex) If sr2 is input when operating under sr1 and changing frequency with the setting dial, operation frequency will change to sr2 but inverter display and the subject of adjustment continue to be sr1.
  • Page 173 E6581611 3) Using other speed commands with preset-speed command 1: Panel keypad (including extension panel) Command mode 2: RS485 communication 0: Terminal block selection 3: CANopen communication  4: Communication option 0:Setting dial 1 (save even if power is off) 0:Setting dial 1 (save even if power is off) 1: Terminal VIA 1: Terminal VIA...
  • Page 174: Switching Between Two Frequency Commands

    E6581611 Switching between two frequency commands fmod : Frequency setting mode selection1 f200 : Frequency priority selection f207 : Frequency setting mode selection2  Function These parameters are used to switch between two frequency commands automatically or with input terminal signals. Parameter setting Title Function...
  • Page 175 E6581611 2) Automatic switching by frequency command Frequency priority selection parameter f200 = 1 Switch frequency command set with fmod and f207 automatically according to the frequency command entered. If the frequency set with fmod is above 1Hz: The frequency command set with fmod If the frequency set with fmod is 1Hz or less: The frequency command set with f207 E-20...
  • Page 176: Auto-Restart (Restart Of Coasting Motor

    E6581611 Auto-restart (Restart of coasting motor) f301 : Auto-restart control selection Caution  Stand clear of motors and mechanical equipment If the motor stops due to a momentary power failure, the equipment will start suddenly when power is restored. Mandatory This could result in unexpected injury.
  • Page 177 E6581611 2) Restarting motor during coasting (Motor speed search function) Motor speed Forward / reverse ST-CC Setting f301 to 2 o r 3: This function operates after the ST-CC terminal connection has been opened first and then connected again. Note 1: As the default setting for ST (Standby) is Always ON, change the following settings. ...
  • Page 178: Changing Operation Panel Display

    E6581611 5.10 Changing operation panel display 5.10.1 Changing the unit (A/V) from a percentage of current and voltage f701 :Current/voltage unit selection  Function These parameters are used to change the unit of monitor display. %  A (ampere)/V (volt) Current 100% = Rated current of inverter Input/output voltage 100% = 200Vac (240V class), 400Vac (500V class) Example of setting...
  • Page 179 E6581611 5.10.2 Displaying the motor or the line speed f702 : Frequency free unit display magnification f703 : Frequency free unit coverage selection f705 : Inclination characteristic of free unit display f706 : Free unit display bias  Function The frequency or any other item displayed on the monitor can be converted into the rotational speed of the motor or load device.
  • Page 180 E6581611 * The f702 converts the following parameter settings: In case of f703=0 Free unit Frequency monitor display Output frequency, Frequency command value, PID feedback value, Stator frequency, During stop: Frequency command value (During operation: Output frequency) fc, fh, ul, ll, sr1  sr7, Frequency-related parameters f100, f101, f102, f167, f190, f192, f194, f196, f198, f202, f204, f211,...
  • Page 181: Other Parameters

    E6581611 6. Other parameters Extended parameters are provided for sophisticated operation, fine adjustment and other special purposes. Modify parameter settings as required. Refer to section 11 tables of parameters. Refer to the corresponding sections regarding the following parameters. Title Function Reference 5.6, 6.18 Overload characteristic selection...
  • Page 182: Parameters Useful For Setting And Adjustments

    E6581611 Parameters useful for settings and adjustments 6.1.1 Searching for changes using the history function (auh) auh : History function History function (auh): Automatically searches for 5 latest parameters that are programmed with values different from the default setting and displays them in the auh. Parameter setting can also be changed within this group auh.
  • Page 183 E6581611 Notes on operation  If no history information is stored, this parameter is skipped and the next parameter “aua” is displayed.  head and end are added respectively to the first and last parameters in a history of changes. Note: The following parameters are not displayed in this auh, even if they are the most recent changes.
  • Page 184 E6581611  How to use the Application easy setting Choose the machine Operation panel LED display Operation action Displays the output frequency. (When standard monitor display selection  is set to  00 [output frequency]) MODE The first basic parameter “auh” (history function) is displayed. Turn the setting dial to the right to change the parameter to aua.
  • Page 185 E6581611 f768 f201 f240 f332 f218 f218 f361 f769 f202 f243 f333 f219 f219 f362 f770 f203 f250 f334 f295 f295 f363 f771 f204 f251 f340 f301 f301 f366 f772 f240 f252 f341 f302 f302 f367 f773 f243 f304 f345 f303 f303 f368...
  • Page 186 E6581611  How to use the guidance function Here are the steps to follow to set parameters, using the guidance function. (When the Preset speed guidance auf = 2) Operation panel LED display Operation action Displays the operation frequency (output stopped). (When standard monitor display selection =...
  • Page 187 E6581611 Table of parameters that can be changed using the guidance function Preset-speed setting Motor 1&2 switching operation Motor constant setting guidance auf=2 auf=4 auf=5                ...
  • Page 188 E6581611 Output Output Load torque : small Load torque : large frequency (Hz) The moment of inertia : small frequency (Hz) The moment of inertia : large   Time Time [sec] [sec] Deceleration Acceleration Acceleration Deceleration time time time time Shorten acceleration/deceleration time Lengthen acceleration/deceleration time...
  • Page 189 E6581611 6.1.5 Increasing starting torque  : Torque boost setting macro function  Function Simultaneously switches inverter output (V/F) control and programs motor constants automatically (On- line automatic-tuning function) to improve torque generated by the motor. This parameter integrates the selection of function including vector control and setting of auto-tuning.
  • Page 190 E6581611 2) When using vector control (increasing starting torque and high-precision operations)  is set to  (Vector control + auto-tuning) Setting torque boost setting macro function control  to  (vector control + auto-tuning) provides high starting torque bringing out the maximum in motor characteristics from the low-speed range. This suppresses changes in motor speed caused by fluctuations in load to provide high precision operation.
  • Page 191 E6581611 If vector control cannot be programmed..First read the precautions about vector control in section 5.12-9). 1) If the desired torque cannot be obtained ⇒ Refer to section 6.21 selection 2 2) If auto-tuning error "" appears ⇒ Refer to section 6.21 selection 4 ...
  • Page 192: Selection Of Operation Mode

    E6581611 Selection of operation mode 6.2.1 Selection of start/stop and frequency settings   : Command mode selection  : Frequency setting mode selection  Function These parameters are used to specify which input device (panel keypad, terminal block, or communication) takes priority in entering an operation stop command or frequency setting mode (terminal VIA/VIB/VIC, setting dial, communication, or UP/DOWN from external logic).
  • Page 193 E6581611 <Frequency setting mode selection> [Parameter setting] Title Function Adjustment range Default setting 0: Setting dial 1(save even if power is off) 1: Terminal VIA 2: Terminal VIB 3: Setting dial 2(press in center to save) 4: RS485 communication 5: UP/DOWN from external logic input Frequency setting mode selection 1 6: CANopen communication ...
  • Page 194 E6581611 A frequency command is set by means of external analog signals. : Terminal VIC (VIC terminal: 0 (4) - 20mAdc) ⇒ Refer to section 3.2.2 and 7.3 A frequency command is set by means of external pulse train signals. : Pulse train input (S2 terminal: 10pps - 2kpps)
  • Page 195 E6581611  Example of run and frequency command switching Command mode and frequency setting mode switching Command mode selection With extension panel Terminal block RS485 communication (option) RKP007Z active (CMTB) priority clear  Input terminal (SCLC) function Input terminal function :108/109 :48/49 Terminal block...
  • Page 196 E6581611 6.2.2 Forward/reverse run selection (Panel keypad)  : Forward/reverse run selection (Panel keypad)  Function Program the direction of rotation of the motor when the running and stopping are made using the RUN key and STOP key on the operation panel. Valid when ...
  • Page 197: Selecting Control Mode

    E6581611 Selecting control mode  : V/F control mode selection  Function The V/F controls shown below can be selected.  V/F constant  Variable torque  Automatic torque boost control *1  Vector control *1  Energy saving *1 ...
  • Page 198 E6581611 Steps in setting are as follows (In this example, the V/F control mode selection parameter  is set to  (Vector control). [Setting V/F control mode selection to 3 (sensorless vector control)] Operation panel LED display Operation action Displays the output frequency. (Perform during operation stopped.) (When standard monitor display selection ...
  • Page 199 E6581611 1) Constant torque characteristics Setting of V/F control mode selection  to  (V/F constant) This is applied to loads with equipment like conveyors and cranes that require the same torque at low speeds as at rated speeds. Base frequency voltage ...
  • Page 200 Motor constant must be set If the motor you are using is a 4P Toshiba standard motor which has the same capacity as the inverter, there is basically no need to set the motor constant. There are three setting methods as mentioned below. In any method, set the following parameters according to the motor’s name plate.
  • Page 201 If the motor you are using is a 4P Toshiba standard motor which has the same capacity as the inverter, there is basically no need to set the motor constant. There are three setting methods as mentioned below. In any method, set the following parameters according to the motor’s name plate.
  • Page 202 Permanent magnet motors (PM motors) that are light, small in size and highly efficient, as compared to induction motors, can be operated in sensor-less operation mode. Note that this feature can be used only for specific motors. For more information, contact your Toshiba distributor.
  • Page 203 E6581611 1) When performing vector control, look at the motor's name plate and set the following parameters.  (Base frequency 1),  (Base frequency voltage 1),  (Motor rated capacity),  (Motor rated current),  (Motor rated speed) 2) The sensorless vector control exerts its characteristics effectively in frequency areas below the base frequency ().
  • Page 204: Manual Torque Boost - Increasing Torque Boost At Low Speeds

    E6581611 Manual torque boost - increasing torque boost at low speeds  : Torque boost value 1  Function If torque is inadequate at low speeds, increase torque by raising the torque boost rate with this parameter. Base frequency voltage ...
  • Page 205: Signal Output

    E6581611 Signal Output 6.5.1 Output running signal and braking signal (Low-speed signal) Refer to section 7.2.2 for output terminal function. f100 : Low-speed signal output frequency  Function When the output frequency exceeds the setting of f100, an ON signal will be generated. This signal can be used as an operation signal when f100 is set to 0.0Hz, because an ON signal is put out if the output frequency exceeds 0.0Hz.
  • Page 206 E6581611 6.5.2 Output of designated frequency reach signal f102 : Speed reach detection band  Function When the output frequency becomes equal to the setting by designated frequency  f102, an ON or OFF signal is generated. [Parameter setting] Parameter setting of designated frequency and detection band Title Function Adjustment range...
  • Page 207 E6581611 6.5.3 Output of set frequency speed reach signal f101 : Speed reach setting frequency f102 : Speed reach detection band  Function When the output frequency becomes equal to the frequency set by f101f102, an ON or OFF signal is generated. [Parameter setting] Parameter setting of frequency and detection band Title...
  • Page 208: Input Signal Selection

    E6581611 Input signal selection 6.6.1 Priority selection (Both F and R are ON) f105 : Priority selection (Both F and R are ON)  Function This parameter allows you to select the direction in which the motor runs when a forward run (F) command and a reverse run (R) command are entered simultaneously.
  • Page 209 E6581611 (2) [f105 = 1 (Stop)]: If an F command and an R command are entered simultaneously, the motor will deceleration stop. Output frequency [Hz] Setting frequency Forward run Time[s] Reverse run Forward run command Reverse run command 6.6.2 Changing the voltage range of VIB terminal f107 : Analog input terminal selection (VIB) ...
  • Page 210 E6581611 6.6.3 Changing the functions of VIA and VIB terminals f109 : Analog/logic input selection (VIA/VIB)  Function This parameter allows you to choose between analog signal input and contact signal input for the VIA and VIB terminals. [Parameter setting] Title Function Adjustment range...
  • Page 211: Terminal Function Selection

    E6581611 Terminal function selection 6.7.1 Keeping an input terminal function always active (ON) f104 : Always active function selection 1 f108 : Always active function selection 2 f110 : Always active function selection 3  Function This parameter specifies an input terminal function that is always to be kept active (ON). [Parameter setting] Title Function...
  • Page 212 E6581611 6.7.2 Modifying input terminal functions f111 : Input terminal selection 1A (F) f151 : Input terminal selection 1B (F) f112 : Input terminal selection 2A (R) f152 : Input terminal selection 2B (R) f113 : f153 : Input terminal selection 3A (RES) Input terminal selection 3B (RES) f114 : Input terminal selection 4A (S1) f154 : Input terminal selection 4B (S1)
  • Page 213: Basic Parameters 2

    E6581611 Basic parameters 2 6.8.1 Switching motor characteristics via terminal input f170 : Base frequency 2 f171 : Base frequency voltage 2 f172 : Torque boost value 2 f173 : Motor electronic-thermal protection level 2 f185 : Stall prevention level 2 ...
  • Page 214 E6581611 Setting of switching terminals To switch to motor 2, assign the following functions to a terminal not being used. It is also possible to switch to acceleration/deceleration 2 (AD2). Refer to section 6.15.1 for details. It is possible to set 3 functions for terminal F and R, and 2 functions for terminal S1 and RES. Input terminal function number Parameters changed from applicable parameters and default standards...
  • Page 215: V/F 5-Point Setting

    E6581611 V/f 5-point setting f190 : V/f5-point setting VF1 frequency f196 : V/f 5-point setting VF4 frequency f191 : V/f 5-point setting VF1 voltage f197 : V/f 5-point setting VF4 voltage f192 : V/f 5-point setting VF2 frequency f198 : V/f 5-point setting VF5 frequency f193 : V/f 5-point setting VF2 voltage f199 : V/f 5-point setting VF5 voltage f194 : V/f 5-point setting VF3 frequency...
  • Page 216 E6581611 6.10.2 Setting frequency command characteristics  f107 : Analog input terminal selection(VIB) f109 : Analog/logic input selection (VIA/VIB) f201 : VIA input point 1 setting f202 : VIA Input point 1 frequency f203 : VIA Input point 2 setting f204 : VIA Input point 2 frequency f209 : Analog input filter f210 : VIB input point 1 setting...
  • Page 217 E6581611 [Parameter setting] Title Function Adjustment range Default setting Analog input terminal 0: 0-+10V f107 selection (VIB) 1: -10-+10V Analog/logic input 0: VIA - analog input selection (VIA/VIB) VIB - analog input 1: VIA - analog input VIB - contact input 2: - f109 3: VIA - contact input (Sink)
  • Page 218 E6581611 For details about analog signal setting, refer to section 7.3. 1) 0-10Vdc voltage input adjustment (VIA, VIB terminals) Adjust the frequency command for / the voltage input by setting the two 50/60 (Hz) points.  / 0 ( Hz) ...
  • Page 219 E6581611 6.10.3 Fine adjustment of analog frequency command f470 : VIA input bias f473 : VIB input gain f471 : VIA input gain f474 : VIC input bias f472 : VIB input bias f475 : VIC input gain  Function These parameters are used to fine adjust the relation between the frequency command input through the analog input terminal VIA, VIB, VIC and the output frequency.
  • Page 220 E6581611 6.10.4 Setting of frequency with the input from an external logic  : External logic input - UP response time  : External logic input - UP frequency steps  : External logic input - DOWN response time  : External logic input - DOWN frequency steps ...
  • Page 221 E6581611 Adjustment with continuous signals (Operation example 1) Set parameters as follows to adjust the output frequency up or down in proportion to the frequency adjustment signal input time: External logic input up/down frequency incremental gradient = f265/f264 setting time External logic input up/down frequency decremental gradient = f267/f266 setting time Set parameters as follows to adjust the output frequency up or down almost synchronously with the adjustment by the external logic input up/down frequency command:...
  • Page 222 E6581611 <<Sample sequence diagram 2: Adjustment with pulse signals>> Forward / reverse command UP signal DOWN signal Set frequency clearing signal Upper limit frequency Command frequency(Hz) (The dotted lines represent effective output frequencies) If two signals are impressed simultaneously  If a clear single and an up or down signal are impressed simultaneously, priority will be given to the clear signal.
  • Page 223 E6581611 6.10.5 Setting of frequency with the pulse train input 146 : Logic input / pulse train input selection (S2) 378 : Number of pulse train input 679 : Pulse train input filter  Function These parameters are used to set output frequency by means of pulse train input signal of S2 terminal.
  • Page 224: Operation Frequency

    E6581611 6.11 Operation frequency 6.11.1 Starting frequency/ Stop frequency f240 : Starting frequency f243 : Stop frequency setting  Function The frequency set with  is put out instantly when operation is started. Use the  parameter when a delay in response of starting torque due to the acceleration/deceleration time may affect the operation.
  • Page 225 E6581611 6.11.2 Run/stop control with frequency command f241 : Operation starting frequency f242 : Operation starting frequency hysteresis  Function The Run/stop of operation can be controlled simply with frequency command. [Parameter setting] Title Function Adjustment range Default setting Operation starting frequency 0.0-fh (Hz) f241 Operation starting frequency hysteresis...
  • Page 226: Dc Braking

    E6581611 6.12 DC braking 6.12.1 DC braking f249 : PWM carrier frequency during DC braking f250 : DC braking starting frequency f251 : DC braking current f252 : DC braking time • Function A large braking torque can be obtained by applying a direct current to the motor. These parameters set the direct current to be applied to the motor, the application time and the starting frequency.
  • Page 227 E6581611 6.12.2 Motor shaft fixing control f254 : Motor shaft fixing control • Function This function is used to preheat the motor or to prevent the motor from running unexpectedly when its shaft is not restrained. [Parameter setting] Title Function Adjustment range Default setting f254...
  • Page 228: Stop At Lower-Limit Frequency Operation (Sleep Function

    E6581611 function, motor shaft fixing control will be canceled. Note 3: During shaft fixing control, the carrier frequency becomes the setting of whichever is lower parameter, f249 or f300. 6.13 Stop at lower-limit frequency operation (sleep function) f256 : Time limit for lower-limit frequency operation f259 : Lower limit frequency reach time limit at start-up f391 : Hysteresis for lower-limit frequency operation •...
  • Page 229: Jog Run Mode

    E6581611 6.14 Jog run mode f260 : Jog run frequency f261 : Jog run stopping pattern f262 : Panel jog run mode • Function Use the jog run parameters to operate the motor in jog mode. Input of a jog run signal immediately generates a jog run frequency output irrespective of the designated acceleration time.
  • Page 230 E6581611 Set frequency Forward Forward Forward Reverse ST-CC F-CC R-CC RES- (=18) Frequency command input • The jog run setting terminal (RES-CC) is enabled when the value of operation frequency is that of the jog run frequency and below. This connection does not function when operation frequency exceeds the jog run frequency. •...
  • Page 231: Jump Frequency - Avoiding Resonant Frequencies

    E6581611 6.15 Jump frequency - avoiding resonant frequencies f270 : Jump frequency 1 f271 : Jumping width 1 f272 : Jump frequency 2 f273 : Jumping width 2 f274 : Jump frequency 3 f275 : Jumping width 3 • Function Resonance due to the natural frequency of the mechanical system can be avoided by jumping the resonant frequency during operation.
  • Page 232: Bumpless Operation

    E6581611 6.16 Bumpless operation f295 : Bumpless operation selection f732 : Local/remote key prohibition of extension panel f750 : Easy key function selection • Function When switching from Remote mode to Local mode, the status of start and stop, and operating frequency at Remote mode are moved to Local mode.
  • Page 233 E6581611 Operation example : Remote mode ( cmod=0: (Terminal block)) Remote mode Local mode EASY Setting frequency and start/stop status are moved to Local mode Output when switching from Remote frequency mode to Local mode. Motor runs continuously for the F-CC case described on the left.
  • Page 234: Low Voltage Operation

    E6581611 6.17 Low voltage operation f297 : Low voltage operation upper limit frequency f298 : Low voltage operation DC voltage ⇒Refer to “Low voltage operation instruction manual: E6581918” for details. 6.18 PWM carrier frequency aul : Overload characteristic selection f300 : PWM carrier frequency f312 : Random mode f316 : PWM carrier frequency control mode selection •...
  • Page 235 E6581611 As the three kinds of timbre mode (f312=1, 2, 3) are prepared, the proper mode can be selected to fit the load condition. If f300 is set to 8.0 kHz or more, the random mode function will not be performed, because the level of motor magnetic noise is low at high carrier frequencies.
  • Page 236 E6581611 In case of aul=2 (Variable torque characteristic (120%-60s)) setting. VFS15- Ambient PWM carrier frequency temperature 2.0k~4.0kHz 2004 PM-W 3.5 A 40°C or less 2007 PM-W 40°C or less 6.0 A 2015 PM-W 9.6A 40°C or less 2022 PM-W 40°C or less 12.0 A 2037PM-W 19.6 A...
  • Page 237 E6581611 [500V class] In case of aul=1 (constant torque characteristic (150%-60s) setting) (480V or less) VFS15- Ambient PWM carrier frequency temperature 2.0k~4.0kHz 4.1k~12.0kHz 12.1k~16.0kHz 1.5 A 1.5 A 1.5 A 40°C or less 4004 PL-W 40 ∼ 50°C 1.5 A 1.5 A 1.5 A 50 ∼...
  • Page 238 E6581611 (over 480V) VFS15- Ambient PWM carrier frequency temperature 2.0k~4.0kHz 4.1k~12.0kHz 12.1k~16.0kHz 40°C or less 1.5 A 1.5 A 1.2 A 4004 PL-W 40 ∼ 50°C 1.5 A 1.5 A 1.2 A 50 ∼ 60°C 1.4 A 1.2 A 1.0 A 40°C or less 2.1 A 1.9 A...
  • Page 239 E6581611 In case of aul=2 (Variable torque characteristic (120%-60s)) setting. VFS15- Ambient PWM carrier frequency temperature 2.0k~4.0kHz 4004 PL-W 2.1 A 40°C or less 4007 PL-W 40°C or less 3.0 A 4015 PL-W 5.4A 40°C or less 4022 PL-W 40°C or less 6.9 A 4037 PL-W 11.1 A...
  • Page 240: Trip-Less Intensification

    E6581611 6.19 Trip-less intensification 6.19.1 Auto-restart (Restart of coasting motor) f301 : Auto-restart control selection ⇒Refer to section 5.9 for details. 6.19.2 Regenerative power ride-through control/Deceleration stop during power failure/Synchronized acceleration/deceleration f302 : Regenerative power ride-through control (Deceleration stop) f317 : Synchronized deceleration time f318 : Synchronized acceleration time •...
  • Page 241 E6581611 (time elapsed between start of acceleration to achievement of specified speed) Note 1: The deceleration time and the acceleration time when f302=3 or 4 depend on the setting of f317 and that of f318, respectively. Note 2: Even if these functions are used, a motor may coast according to load conditions. In this case, use the auto-restart function (f301) for the smooth restart after power supply is restored .
  • Page 242 E6581611 [If momentary power failure occurs] Input voltage Internal DC voltage level Motor speed Normal acceleration Note 5: If momentary power failure occurs during deceleration stop, power ride-through control will not be performed. An example of setting when f302=2 Input voltage Motor speed Time Deceleration stop...
  • Page 243 E6581611 An example of setting when f302=3 (when the function of receiving power failure synchronized signal is assigned to the input terminal S1) f114 (Input terminal function selection 4A (S1)) =62 (Power failure synchronized signal) Power failure Inverter 1 synchronized signal (terminal S1) Motor speed...
  • Page 244 E6581611 Input voltage Power failure synchronized signal Inverter 1 (terminal S1) Motor speed   Time Inverter 2   F-64...
  • Page 245 E6581611 6.19.3 Retry function f303 : Retry selection (number of times) Caution • Stand clear of motors and equipment. If the motor and equipment stop when the alarm is given, selection of the retry function will restart them suddenly after the specified time has elapsed. This could result in unexpected injury. Mandatory •...
  • Page 246 E6581611 6.19.4 Dynamic (regenerative) braking - For abrupt motor stop f304 : Dynamic braking selection f308 : Dynamic braking resistance f309 : Dynamic braking resistor capacity f626 : Over-voltage stall protection level • Function The inverter does not contain a braking resistor. Connect an external braking resistor in the following cases to enable dynamic braking function: 1) when decelerating the motor abruptly or if overvoltage tripping (op) occurs during deceleration stop...
  • Page 247 E6581611 1) Connecting an external braking resistor (optional) Separate-optional resistor (with thermal fuse) Braking resistor (optio nal) MCCB PA/+ Motor U/T1 R/L1 Main circuits V/T2 S/L2 P ower supply W/T3 T/L3 Inverter Connecting thermal relays and an external braking resistor TH-R Braking resisto r (optional) MCCB...
  • Page 248 E6581611 [Parameter setting] Title Function Setting Dynamic braking selection f304 Overvoltage limit operation f305 Dynamic braking resistance Proper value f308 Dynamic braking resistor capacity Proper value f309 136 (%) (240V class) f626 Over-voltage stall protection level 141 (%) (500V class) To use this inverter in applications that create a continuously regenerative status (such as downward movement of a lift, a press or a tension control machine), or in applications that require deceleration stopping of a machine with a significant load inertial moment, increase the dynamic braking resistor...
  • Page 249 Note 1: The data in Rating above refer to the resultant resistance capacities (watts) and resultant resistance values (Ω). Note 2: Braking resistors for frequent regenerative braking are optionally available. For more information, contact your Toshiba distributor. Note 3: Type-form of “PBR-” indicates the thermal fuse”. Type-form of “PBR7-“ indicates the thermal fuse and thermal relay.
  • Page 250 E6581611 6.19.5 Avoiding overvoltage tripping f305 : Overvoltage limit operation f319 : Regenerative over-excitation upper limit f626 : Overvoltage stall protection level • Function These parameters are used to keep the output frequency constant or increase it to prevent overvoltage tripping in case the voltage in the DC section rises during deceleration or varying speed operation.
  • Page 251 E6581611 6.19.6 Output voltage adjustment/Supply voltage correction : Base frequency voltage 1 f307 : Supply voltage correction (output voltage limitation) • Function Supply voltage correction: Prevent torque decline during low-speed operation. Maintains a constant V/F ratio, even when the input voltage fluctuates. Output voltage limitation: Limits the voltage at frequencies exceeding the base frequency (vl) to prevent outputting the voltage exceeding base frequency voltage (vlv).
  • Page 252 E6581611 [f307=0: No voltage compensation/output voltage limited] [f307=1: Voltage compensation/output voltage limited] Input voltage   High Input voltage Input voltage High  Output frequency  Output frequency  * The above is applied when V/F c ontrol mode selection parameter ...
  • Page 253: Drooping Control

    E6581611 6.19.7 Reverse-run prohibition f311 : Reverse-run prohibition • Function This function prevents the motor from running in the forward or reverse direction when it receives the wrong operation signal. [Parameter setting] Title Function Adjustment range Default setting 0: Forward/reverse run permitted f311 Reverse-run prohibition 1: Reverse run prohibited...
  • Page 254 E6581611 Power running The drooping control function is to operate the power-running motor at operating frequency f (Hz), which is lower than command frequency f (Hz) by droop frequency Δf (Hz), when the torque current is T (%). (See the figure above.) •...
  • Page 255: Light-Load High-Speed Operation Function

    E6581611 6.21 Light-load high-speed operation function f328 : Light-load high-speed operation f335 : Switching load torque during selection power running f329 : Light-load high-speed learning f336 : Heavy-load torque during power function running f330 : Automatic light-load high-speed f337 : Heavy-load torque during operation frequency constant power running f331 : Light-load high-speed operation...
  • Page 256: Acceleration/Deceleration Suspend Function (Dwell Function

    E6581611 6.22.2 Hit and stop control 382 : Hit and stop control 383 : Hit and stop control frequency ⇒Refer to “Hit & Stop control: E6581873” for details. 6.23 Acceleration/deceleration suspend function (Dwell function) f349 : Acceleration/deceleration suspend f352 : Deceleration suspend function frequency f350 : Acceleration suspend frequency...
  • Page 257 E6581611 1) To suspend acceleration or deceleration automatically Set the frequency with f350 or f352 and the time with f351 or f353, and then set f349 to 1. When reached the set frequency, the motor stops accelerating or decelerating to run at a constant speed. Output frequency [Hz] ...
  • Page 258: Pid Control

    E6581611 Output frequency [Hz]   Time [s]  Stall f351 (Momentary acceleration (deceleration) suspend time) = (t1 + t2 + ts) Stall control The inverter will automatically change the operation frequency when it detects an overcurrent, overload or overvoltage. Configure each stall control setting using the following parameters. Overcurrent stall : ...
  • Page 259 E6581611 • Function Process control including keeping airflow, pressure, and the amount of flow constant, can be exercised using feedback signals (4 to 20mA, 0 to 10V) from a detector. Or, it is also possible to always set 0 for integral and differential at terminal input. ⇒Refer to "PID control instruction manual: E6581879”...
  • Page 260 E6581611 External connection R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Pressure transmitter (1) Process value DC: 0 to 10V (2)Feedback signals DC : 4~20mA 2) Selecting process value and feedback value Process value (frequency) and feedback value can be combined as follows for the PID control. (1) Process value (2) Feedback value PID control reference signal selection f389...
  • Page 261 E6581611 Frequency agreement detection range (f167) can also be set. 3) Setting PID control Set "" (Process type PID control operation) in the parameter f360 (PID control). (1) Set parameters acc(acceleration time) and dec (deceleration time) to the system fitting values. (2) Please set the following parameters to place limits to the setting value and the control value.
  • Page 262 E6581611 f363 (I-gain adjustment parameter) This parameter adjusts the integral gain level during PID control. Any remaining deviations (residual deviation offset) during proportional action are cleared to zero. A larger I-gain adjustment value reduces residual deviations. Too large an adjustment value, however, results in an unstable event such as hunting.
  • Page 263 E6581611 5) Adjusting feedback input Make adjustment by converting input level of the feedback amount into frequency. Refer to section 6.6.2 for details. Example of 0 - 10 Vdc voltage input Example of 0 - 10 Vdc voltage input Example of 4 - 20 mAdc voltage input setting setting setting...
  • Page 264 E6581611 they become forward characteristic. Comparing process quantity and feedback amount If the frequency command value specified using f389 and the frequency command value from f369 match the range of ± f167, an ON or OFF signal will be sent out from the output terminal. Frequency command value f389 + ...
  • Page 265: Setting Motor Constants

    E6581611 6.25 Setting motor constants 6.25.1 Setting motor constants for induction motors f400 : Auto-tuning f416 : Motor no-load current f401 : Slip frequency gain f417 : Motor rated speed f402 : Automatic torque boost value f459 : Load inertia moment ratio f405 : Motor rated capacity f462 : Speed reference filter f415 : Motor rated current...
  • Page 266 E6581611 [Selection 2: Setting vector control and auto-tuning independently] Set vector control, automatic torque boost, energy saving and auto-tuning individually. After setting pt (V/F control mode selection), auto-tuning starts. Set the auto-tuning parameter f400 to 2 (Auto-tuning enabled) [Parameter setting] Title Function Adjustment range...
  • Page 267 E6581611 [Selection 4: Setting vector control and manual tuning independently] If an "etn1" tuning error is displayed during auto-tuning or when vector control characteristics are to be improved, set independent motor constants. [Parameter setting] Title Function Adjustment range Default setting f401 Slip frequency gain 0-250 (%)...
  • Page 268 E6581611 6.25.2 Setting motor constants for PM motors f400 : Auto-tuning f462 : Speed reference filter f402 : Automatic torque boost value coefficient f405 : Motor rated capacity f912 : q-axis inductance f415 : Motor rated current f913 : d-axis inductance f417 : Motor rated speed f459 : Load inertia moment ratio Caution:...
  • Page 269 E6581611 Set f400 to 2 to before the start of operation. Tuning is performed at the start of the motor. Precautions on auto-tuning (1) Conduct auto-tuning after the motor has been connected properly and operation completely stopped. If auto-tuning is conducted immediately after operation stops, the presence of a residual voltage may result in abnormal tuning.
  • Page 270 E6581611 f405: Set the motor's rated capacity according to the motor's name plate or test report. f415: Set the rated current of the motor. For the rated current, see the motor's nameplate or test report. f417: Set the rated rotational speed of the motor. For the rated current, see the motor's nameplate or test report.
  • Page 271: Torque Limit

    E6581611 6.26 Torque limit 6.26.1 Torque limit switching f441 : Power running torque limit 1 f445 : Regenerative braking torque level limit 2 level f443 : Regenerative braking torque f454 : Constant output zone torque limit 1 level limit selection f444 : Power running torque limit 2 level •...
  • Page 272 E6581611 Power running torque limit and regenerative braking torque limit can be set with the parameters f441 and f443. [Parameter setting] Title Function Adjustment range Default setting 0.0-249.9 (%), 250.0 f441 Power running torque limit 1 level 250.0: Disabled 0.0-249.9 (%), 250.0 f443...
  • Page 273 E6581611 Operation frequency Frequency [Hz] If the torque limit function is not activated Actual speed Time [s] Torque [N·m] Torque limit level Time [s] Mechanical brake (released) Time [s] (2) f451=1(In sync with min. time) The operation frequency keeps increasing, even if the torque limit function is activated. In this control mode, the actual speed is kept in sync with the operation frequency, while torque is held at a limit level in spite of torque decrease when releasing the mechanical brake.
  • Page 274 E6581611 6.26.3 Power running stall continuous trip detection time f452 : Power running stall continuous trip detection time • Function A function for preventing lifting gear from failing accidentally. If the stall prevention function is activated in succession, the inverter judges that the motor has stalled and trips. [Parameter setting] Title Function...
  • Page 275 E6581611 2) In case of torque limitation Output frequency [Hz] “2” trip Time [s] Output torque [%]  Time [s] less than   ot2 trip is occurred if the output torque reached the power running torque limit level (f441) or more, and this situation maintain in f452 during power running.
  • Page 276: Acceleration/Deceleration Time 2 And 3

    E6581611 6.27 Acceleration/deceleration time 2 and 3 6.27.1 Selecting acceleration/deceleration patterns f502 : Acceleration/deceleration 1 pattern f506 : S-pattern lower-limit adjustment amount f507 : S-pattern upper-limit adjustment amount • Function These parameters allow you to select an acceleration/deceleration pattern that suits the intended use. Title Function Adjustment range...
  • Page 277 E6581611 S-pattern 2 acceleration/deceleration Select this pattern to obtain slow acceleration in a demagnetizing region with a small motor acceleration torque. This pattern is suitable for high-speed spindle operation. Output frequency [Hz] Output frequency [Hz] Maximum frequency Maximum frequency  ...
  • Page 278 E6581611 Title Function Adjustment range Default setting Acceleration time 2 0.0-3600 (0.00-360.0) [sec] 10.0 f500 Deceleration time 2 0.0-3600 (0.00-360.0) [sec] 10.0 f501 1: Acceleration/deceleration 1 Acceleration/deceleration selection 2: Acceleration/deceleration 2 f504 (1, 2 , 3) (Panel keypad) 3: Acceleration/deceleration 3 f510...
  • Page 279 E6581611 Output frequency [Hz] Set frequency Time [s] (1) Acceleration at the gradient corresponding (4) Deceleration at the gradient corresponding to acceleration time acc to deceleration time f511 (2) Acceleration at the gradient corresponding (5) Deceleration at the gradient corresponding to acceleration time f500 to deceleration time f501 (3) Acceleration at the gradient corresponding...
  • Page 280: Shock Monitoring Function

    E6581611 How to set parameters a) Operating method: Terminal input Set the operation control mode selection cmod to 0. b) Use the S2 and S3 terminals for switching. (Instead, other terminals may be used.) S2: Acceleration/deceleration switching signal 1 S3: Acceleration/deceleration switching signal 2 Title Function Adjustment range...
  • Page 281: Protection Functions

    E6581611 6.29 Protection functions 6.29.1 Setting motor electronic thermal protection thr : Motor electronic-thermal protection level 1 173 : Motor electronic-thermal protection level 2 f607 : Motor 150% overload detection time f632 : Electronic-thermal memory Refer to section 5.6. 6.29.2 Setting of stall prevention level f601 : Stall prevention level 1 f185 : Stall prevention level 2 Caution...
  • Page 282 E6581611 6.29.3 Inverter trip retention f602 : Inverter trip retention selection • Function If the inverter trips, this parameter will retain the corresponding trip information. Trip information that has thus been stored into memory can be displayed, even after power has been reset. [Parameter setting] Title Function...
  • Page 283 E6581611 1) Emergency stop from terminal Emergency stop occurs at contact a or b. Follow the procedure below to assign a function to an input terminal and select a stop method. [Parameter setting] Title Function Adjustment range Default setting f515 Deceleration time at emergency stop 0.0-3600 (360.0) (s) 10.0 0: Coast stop...
  • Page 284 E6581611 6.29.5 Output phase failure detection f605 : Output phase failure detection selection • Function This parameter detects inverter output phase failure. If the phase failure status persists for one second or more, trip occurs and the failure signal FL will be activated. Trip information epho will be displayed.
  • Page 285 E6581611 6.29.6 Input phase failure detection f608 : Input phase failure detection selection • Function This parameter detects inverter input Phase failure. If the abnormal voltage status of main circuit capacitor persists for few minutes or more, the tripping function and the failure signal FL will be activated.
  • Page 286 E6581611 6.29.7 Control mode for small current f609 : Small current detection hysteresis f610 : Small current trip/alarm selection f611 : Small current detection current f612 : Small current detection time • Function If the output current falls below the value set at f611 and doesn’t return above f611+f609 for a time that exceeds the value set at f612, tripping or output alarm will be activated.
  • Page 287 E6581611 6.29.8 Detection of output short-circuit  f613 : Detection of output short-circuit at start-up • Function This parameter detects inverter output short-circuit. It can be usually detected in the length of the standard pulse. When operating low-impedance motor such as high-speed motor, however, select the short-time pulse.
  • Page 288 E6581611 6.29.10 Over-torque trip f615 : Over-torque trip/alarm selection f616 : Over-torque detection level f618 : Over-torque detection time f619 : Over-torque detection hysteresis • Function If the torque value exceeds the value set at f616 and doesn’t return below f616-f619 for a time that exceeds the value set at f618, tripping or output alarm will be activated.
  • Page 289 E6581611 <Example of operation> 1) Output terminal function: 28 (OT) Over-torque detection f615=0 (Alarm only) Over-torque signal output less than    - Torque (%) Time [sec] When f615 = 1 (tripping), the inverter will trip if over-torque lasts for the period of time set with f618.
  • Page 290 E6581611 6.29.12 Cumulative operation time alarm setting f621 : Cumulative operation time alarm setting • Function Put out an alarm signal after a lapse of the cumulative operation time set with f621. [Parameter setting] Title Function Adjustment range Default setting Cumulative operation time 0.0-999.0 (100 hours) 876.0...
  • Page 291 E6581611 =: Inverter is stopped. However, it is not tripped (Failure signal FL not activated). The inverter stop (Failure signal FL not activated.), only after detection of a voltage not exceeding 50% of its rating. Be sure to connect the input AC reactor specified in section 10.4. [Parameter setting] Title Function...
  • Page 292 E6581611 6.29.15 Parts replacement alarms f634 : Annual average ambient temperature (Parts replacement alarms) • Function Calculate the remaining service life of the cooling fan, main circuit capacitor and on-block capacitor based on the cumulative power on time, cumulative operation time, cumulative fan operation time, the output current (inverter load factor) and the setting of f634.
  • Page 293 E6581611 6.29.16 Motor PTC thermal protection  f147 : Logic input / PTC input selection (S3)  f645 : PTC thermal selection f646 : Resistor value for PTC detection • Function This function is used to protect motor from overheating using the signal of PTC built-in motor. The trip display is “e-32”.
  • Page 294 E6581611 6.29.17 Number of starting alarm f648 : Number of starting alarm • Function Counting the number of starting, when it will reach the value of parameter f648 setting, it will be displayed and alarm signal is output. [Parameter setting] Title Function Adjustment range...
  • Page 295: Forced Fire-Speed Control Function

    E6581611 6.30 Forced fire-speed control function f650 : Forced fire-speed control selection f294 : Preset-speed frequency 15 • Function With forced fire-speed control, operate the motor at the specified frequency in case of an emergency. Two kinds of operation are selectable by assignment of input terminal function. (1) Input terminal function 56 (FORCE) : Input signal is retained once signal is ON.
  • Page 296: Override

    E6581611 6.31 Override f205 : VIA input point 1 rate f206 : VIA input point 2 rate f214 : VIB input point 1 rate f215 : VIB input point 2 rate f220 : VIC input point 1 rate f221 : VIC input point 2 rate f660 : Override addition input selection f661 : Override multiplication input selection f729 : Operation panel override multiplication gain...
  • Page 297 E6581611 The override functions calculate output frequency by the following expression: Value [%] selected with  Frequency command value × (1+ )+Value [Hz] selected with f660 1) Additive override In this mode, an externally input override frequency is added to operation frequency command. [Ex.1: VIA (Reference frequency), VIC (Override input)] [Ex.2: VIB (Reference frequency), VIA (Override input)] Output frequency...
  • Page 298 E6581611 2) Multiplicative override In this mode, each output frequency is multiplied by an externally override frequency. [Ex.1: VIA (Reference frequency), VIC (Override input)] [Ex.2: VIB (Reference frequency), VIA (Override input)] Output frequency Over-ridden frequency Output  Over-ridden frequency frequency Forward run ...
  • Page 299: Analog Input Terminal Function Selection

    E6581611 6.32 Analog input terminal function selection f214 : VIB input point 1 rate f215 : VIB input point 2 rate f663 : Analog input terminal function selection (VIB) • Function Parameter is normally set from operation panel. However some parameters can be continuously set from external analog input by using this function.
  • Page 300: Adjustment Parameters

    E6581611 6.33 Adjustment parameters 6.33.1 Inputting integral input power pulse  : Integral input power pulse output unit  : Integral input power pulse output width • Function Pulse signal can be output each time integral input power reaches integral power unit that is set by f667.
  • Page 301 E6581611 [Parameter setting] Reference Default of maximum Title Function Adjustment range setting value of f677 Logic output/pulse train 0: Logic output – f669 output selection (OUT) 1: Pulse train output fh 0: Output frequency 185% 1: Output current fh 2: Frequency command value 150% 3: Input voltage (DC detection) 150%...
  • Page 302 E6581611 6.33.3 Calibration of analog output f681 : Analog output signal selection f684 : Analog output filter f691 : Inclination characteristic of analog output f692 : Analog output bias • Function Output signal from the FM terminal can be switched between 0 to 1mAdc output, 0 to 20mAdc output, and 0 to 10Vdc output with the f681 setting.
  • Page 303 E6581611 ■ Example of setting f681=1, f691=1, f692=0(%) f681=1, f691=1, f692=20(%) (mA) (mA) f692 100% 100% Internal calculated v alue Internal calculated value f681=1, f691=0, f692=100(%) f681=1, 691=0, f692=100(%) (mA) (mA) : Small gain : Large gain f692 100% 100% Internal calculated value Internal calculated value The analog output inclination can be adjusted using the parameter .
  • Page 304: Operation Panel Parameter

    E6581611 6.34 Operation panel parameter 6.34.1 Prohibition of key operations and parameter settings f700 : Parameter protection selection f730 : Panel frequency setting prohibition (fc) f731 : Disconnection detection of extension panel f732 : Local/remote key prohibition of extension panel f733 : Panel operation prohibition (RUN key) f734 : Panel emergency stop operation prohibition f735 : Panel reset operation prohibition...
  • Page 305 E6581611 Title Function Adjustment range Default setting Panel emergency stop operation 0: Permitted, 1: Prohibited f734 prohibition f735 Panel reset operation prohibition 0: Permitted, 1: Prohibited cmod / fmod change prohibition 0: Permitted, 1: Prohibited f736 during operation All key operation prohibition 0: Permitted, 1: Prohibited ...
  • Page 306 E6581611 When protecting a parameter is necessary with the external logic input terminal, set with the following method. ■ Prohibit changing parameters settings and reading parameters from logic input Set "Parameter editing prohibition" or "Parameter reading/editing prohibition" for an input terminal. Activating the "Parameter editing prohibited"...
  • Page 307 E6581611 6.34.2 Change the unit (A/V) from a percentage of current and voltage f701 :Current/voltage unit selection ⇒ Refer to section 5.10.1. 6.34.3 Display the motor or the line speed f702 : Frequency free unit display magnification f703 : Frequency free unit coverage selection f705 : Inclination characteristic of free unit display f706 : Free unit display bias ⇒...
  • Page 308 E6581611 In this case, the output frequency displayed in standard monitor mode changes by 0.1 Hz, as usual. When f707 is not 0.00, and f708 is not 0 The value displayed on the panel also can also be changed in steps. ...
  • Page 309 E6581611 [Parameter setting] Title Function Adjustment range Default setting 0: Output frequency (Hz/free unit) 1: Output current (%/A) 2: Frequency command value (Hz/free unit) 3: Input voltage (DC detection) (%/V) 4: Output voltage (command value) (%/V) 5: Input power (kW) 6: Output power (kW) 7: Torque (%) 8: -...
  • Page 310 E6581611 6.34.6 Change display of the status monitor f711 to f718 : Status monitor 1 to 8 Change monitor display items in the status monitor mode. ⇒ Refer to chapter 8 for details. 6.34.7 Change the status monitor condition f709 : Standard monitor hold function f746 : Status monitor filter •...
  • Page 311 E6581611 6.34.8 Cancel the operation command f719 : Selection of operation command clear • Function This parameter allows you to select operation command retained or operation command canceled, when coast stop occurs due to standby terminal function (ST) or coast stop command terminal function, and when under voltage in main circuit alarm occurs, during panel operation or RS485 communication operation.
  • Page 312 E6581611 6.34.9 Select the operation panel stop pattern f721 : Selection of operation panel stop pattern • Function This parameter are used to select a panel stop pattern in which the motor started by pressing the key on the operation panel. STOP Deceleration stop The motor slows down to a stop in the deceleration time set with ...
  • Page 313 E6581611 6.34.10 Select the panel display at power on f790 : Panel display selection at power on f791 : 1st and 2nd characters of  f792 : 3rd and 4th characters of  f793 : 5th and 6th characters of  f794 : 7th and 8th characters of ...
  • Page 314: Tracing Functions

    E6581611 6.35 Tracing functions f740 : Trace selection f742 : Trace data 1 f741 : Trace cycle f743 : Trace data 2 f744 : Trace data 3 f745 : Trace data 4 ⇒For details, refer to ”Trace Function Instruction Manual : E6581922”. 6.36 Integrating wattmeter f748 : Integrating wattmeter retention selection f749 : Integrating wattmeter display unit selection...
  • Page 315: Communication Function

    E6581611 6.38 Communication function 6.38.1 Setting of communication function f800 : Baud rate f814 : Communication command  f801 : Parity point 2 frequency f802 : Inverter number f829 : Selection of communication f803 : Communication time-out time protocol f804 : Communication time-out action f856 : Number of motor poles for...
  • Page 316 (setting of point frequencies) in an abbreviated manner. Communication protocol …Toshiba inverter protocol and Modbus RTU protocol are supported 2-wire RS485 communication options are as follows. (1) USB communication conversion unit (Type: USB001Z)
  • Page 317 Communication command point 1 0-100 f811 setting Communication command point 1 0.0-fh f812 frequency Communication command point 2 0-100 f813 setting Communication command point 2 0.0-fh f814 frequency Selection of communication 0: Toshiba inverter protocol f829 protocol 1: Modbus RTU protocol F-137...
  • Page 318 E6581611 Title Function Adjustment range Default setting 1: 2 poles 2: 4 poles 3: 6 poles Number of motor poles for 4: 8 poles f856 communication 5: 10 poles 6: 12 poles 7: 14 poles 8: 16 poles 0: No selection 1: Communication command 1 Block write data 1 f870...
  • Page 319 Moreover, selecting local mode with the EASY key as Local / remote key function changes to panel frequency/panel operation mode. Transmission specifications Item Specifications MODBUS-RTU TOSHIBA inverter protocol Communication protocol protocol Interface RS485 compliant Half duplex [Serial bus type (Line terminations resistor necessary at...
  • Page 320 E6581611 Connection example when using the computer link function <Independent communication> Perform computer-inverter connection as follows to send operation frequency commands from the host computer to inverter No. 3: : Wiring (Host → INV) : Data Host computer : Response data (INV → Host) Given Given Given...
  • Page 321 E6581611 <Broadcast communication> When sending an operation frequency command via a broadcast from the host computer : Wiring : Data (Host → INV) : Response data (INV → Host) Host computer No.00 No.01 No.02 No.03 No.29 No.30 INV= inverter : Split the cable among terminal blocks. Send data from the host computer.
  • Page 322 E6581611 Peer-to-peer communication When all slave inverters are connected they operate at the same frequency as the master inverter (no setting of point frequencies in this case) : Wiring : Data (Master → Slave) Master inverter No.00 No.01 No.02 No.03 No.29 No.30 INV= inverter...
  • Page 323: Permanent Magnet Motors

    E6581611 6.38.4 Open network option c700 to c830 : CANopen communication parameters c000 to c119 , c900 to c909: Communication option common parameters c120 to c149 : CC-Link option parameters c150 to c199 : ProfiBus DP option parameters c200 to c249 : DeviceNet option parameters c400 to c449 , c850 to c899 : EtherCAT option parameters c500 to c549 : EtherNet common parameters c550 to c599 : EtherNet/IP option parameters...
  • Page 324: Traverse Function

     Factory specific coefficient 9L ⇒ Refer to section 6.25.2 about setting motor constants. Note 1: When using an PM motor, consult your Toshiba dealer, since the inverter is not compatible with all types of PM motors. Note 2: The inverter may fail to detect step-out in some cases, because it uses an electrical method to detect step-out.
  • Page 325: Operations With External Signal

    E6581611 7. Operations with external signal Operating external signals You can control the inverter externally. The parameter settings differ depending upon your method of operation. Determine your method of operation (the operational signal input method, speed (frequency) command input method) before using the procedure below to set the parameters.
  • Page 326: Applied Operations By An I/O Signal (Operation From The Terminal Block

    E6581611 Applied operations by an I/O signal (operation from the terminal block) Input terminal sink and source logic are set by using slide switch SW1. 7.2.1 Input terminal function [Control terminal block] (sink logic) SINK SOURCE This function is used to send a signal to the input terminal from an external programmable controller to operate or configure the inverter.
  • Page 327 E6581611 Note 1) Multiple functions assigned to a single terminal operate simultaneously. Note 2) In case of setting always active function, assign the menu number to ,  and  (always active function selection). Note 3) In case of using terminal S2 as a logic input, set the parameter =0 (logic input). Note 4) In case of using terminal S3 as a logic input, set the slide switch SW2 (lower) to S3 side and the parameter =0 (logic input).
  • Page 328 E6581611 Forward run (F) : Pressing forward run (F) rotates forward at Forward run the specified frequency command value. Reverse run Reverse run (R) : Pressing reverse run (R) rotates in reverse at the specified frequency command value. HD (S2): Pressing HD (S2) decelerates and stops. Output Forward frequency...
  • Page 329 E6581611  List of logic input terminal function settings Parameter Parameter programmed value programmed value Function Function Positive Negative Positive Negative logic logic logic logic Integrating wattmeter (kWh) display         No function clear ...
  • Page 330 E6581611 7.2.2 Output terminal function (sink logic) [Control terminal block] This function is used to output a variety of signals to external devices from the inverter. With the logic output terminal function, you can SINK SOURCE select from multiple output terminal functions. Set two types of functions for the RY-RC, OUT terminal and then you can output when either one or both of them is ON.
  • Page 331 E6581611  Assign one type of function to an output terminal Terminal Title Function Adjustment range Default setting symbol 4 (Low-speed detection RY-RC  Output terminal selection 1A signal) 6 (Output frequency 0 - 255  Output terminal selection 2A attainment signal) ...
  • Page 332 E6581611 (1) Output signals when two types of functions are simultaneously turned ON. <AND> In case of RY-RC terminal, signals are output when parameter  = 0 or 2, and the functions set at parameters  and  are simultaneously turned on. ☆...
  • Page 333 E6581611 (3) Holding the output of signals in ON status If the conditions for activating the functions assigned to RY-RC terminal and OUT terminal agree with and as a result the output of signals is put in ON status, the output of signals is held ON, even if the conditions change.
  • Page 334 E6581611  List of output terminal function settings <Explanation of terminology>  Alarm …... Alarm output when a setting has been exceeded.  Pre-alarm …... Alarm output when the inverter may cause a trip during continued operation. List of detection levels for output terminal selection Parameter Parameter programmed value...
  • Page 335 E6581611 Note 1) ON with positive logic : Open collector output transistor or relay turned ON. OFF with positive logic : Open collector output transistor or relay turned OFF. ON with negative logic : Open collector output transistor or relay turned OFF. OFF with negative logic : Open collector output transistor or relay turned ON.
  • Page 336: Speed Instruction (Analog Signal) Settings From External Devices

    E6581611 Speed instruction (analog signal) settings from external devices [Control terminal block] Function of analog input terminals can be selected from four functions (external potentiometer, 0 to 10Vdc, 4 (0) to 20mAdc, SINK SOURCE -10 to +10Vdc). The selective function of analog input terminals gives system design flexibility.
  • Page 337 E6581611 7.3.1 Settings depending on voltage (0 to 10 V) input <external potentiometer> You can set the frequency settings by connecting the external potentiometer (1k to 10kΩ) between PP, VIA, and CC terminals. You can also set by inputting an analog voltage signal of 0 to 10Vdc between the VIA and CC terminals. The following shows examples when the run command is input from the terminal.
  • Page 338 E6581611 7.3.2 Settings depending on current (4 to 20 mA) input You can set the frequency settings by inputting an analog current signal of 4 (0) to 20mA dc between the VIC and CC terminals. The following shows examples when the run command is input from the terminal. Title Function Adjustment range...
  • Page 339 E6581611 7.3.3 Settings depending on voltage (-10 to +10 V) input You can set the frequency settings by inputting an analog voltage signal of -10 to +10Vdc between the VIB and CC terminals. The following shows examples when the run command is input from the terminal. Title Function Adjustment range...
  • Page 340: Monitoring The Operation Status

    E6581611 8. Monitoring the operation status Flow of status monitor mode Status monitor mode Flow of monitor as following About Setting monitor mode 20 kinds of data   MODE MODE ☆ Display mode Standard monitor mode (Refer to section 4.1) 60.0 ...
  • Page 341: Status Monitor Mode

    E6581611 Status monitor mode 8.2.1 Status monitor under normal conditions In this mode, you can monitor the operation status of the inverter. To display the operation status during normal operation: Press the MODE key twice. Setting procedure (eg. operation at 60Hz) Panel Communic Item displayed...
  • Page 342 E6581611 (Continued) Panel Communic Item displayed Description operated display ation No. The ON/OFF status of each of the control signal input terminals (F, R, RES, S1, S2, S3, VIB, VIA) are displayed in bits. }}i}}i}i ON:  FE06 OFF:  }}i}}i}i Note 4 Input terminal...
  • Page 343 E6581611 (Continued) Panel Communic Item displayed Description operated display ation No. The status of signal transmission and reception of communication are displayed in bits. Communication FD57 Status RX: signal receiving TX: signal transmitting receiving or transmitting :  not receiving or not transmitting:  The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor of parts replacement alarm, cumulative operation...
  • Page 344 E6581611 Panel LED display Description Item displayed operated The output frequency when the trip occurred is 6 Output frequency displayed. The direction of rotation when the trip occurred is Direction of displayed.  rotation (: Forward run, : Reverse run) The frequency command value when the trip occurred is Frequency Note 1...
  • Page 345: Display Of Trip Information

    E6581611 Display of trip information 8.3.1 Trip code display If the inverter trips, an error code is displayed to suggest the cause. Since trip records are retained, information on each trip can be displayed anytime in the status monitor mode. Refer to section 13.1 for details about trip code display.
  • Page 346 E6581611 (Continued) Panel Communic Item displayed Description operated display ation No. The ON/OFF status of each of the control signal input terminals (F, R, RES, S1, S2, S3, VIB, VIA) are displayed in bits. }}i}}i}i ON:  Input terminal FE06 OFF: ...
  • Page 347 E6581611 (Continued) Panel Communic Item displayed Description operated display ation No. The status of signal transmission and reception of communication are displayed in bits. Communication FD57 Status RX: signal receiving TX: signal transmitting receiving or transmitting :  not receiving or not transmitting:  The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor of parts replacement alarm, cumulative operation...
  • Page 348 E6581611 Note 6: Overload characteristic of inverter and region setting are displayed on the monitor as follows; c -xx : aul = 1 (Constant torque characteristic) is selected. v -xx : aul = 2 (Variable torque characteristic) is selected. x- eu : Setup menu is selected to eu . x- as : Setup menu is selected to asia .
  • Page 349 E6581611 Parameter Setting No. LED display Function Unit Communication No. x60.0 Output frequency Hz / free unit FE00 c16.5 Output current % / A FC02 f50.0 Frequency command value Hz / free unit FE02 Input voltage (DC detection) % / V FC05 y100 p 90...
  • Page 350 E6581611 *1: These monitor values can be filtered by  setting. *2: If a negative value of signed signal is specified, the negative sign “-“ is displayed. When the negative sign “-“ is displayed, do not display “ q ”, “ b ”. *3: Data set with FA65-FA79 is displayed.
  • Page 351: Measures To Satisfy The Standards

    E6581611 9. Measures to satisfy the standards How to cope with the CE Marking Directive In Europe, the EMC Directive and the Low Voltage Directive, which took effect in 1996 and 1997, respectively, made it obligatory to put the CE mark on every applicable product to prove that it complies with the directives. Inverters do not work alone but are designed to be installed in a control panel and always used in combination with other machines or systems for the purpose of controlling them.
  • Page 352 C1 (PWM carrier (PWM carrier frequency of 4kHz frequency of 4kHz and motor wiring and motor wiring length of 5m or less) length of 1m or less) VFS15-2004PM-W VFS15-2007PM-W VFS15-2015PM-W VFS15-2022PM-W VFS15-2037PM-W VFS15-2055PM-W VFS15-2075PM-W VFS15-2110PM-W VFS15-2150PM-W Contact your Toshiba distributor.
  • Page 353 E6581611 Single-phase 240 V class Combination of inverter and filter Conductive noise IEC61800-3, category C2 Inverter type (PWM carrier frequency of 12kHz and motor wiring length of 5m or less) VFS15S-2002PL-W VFS15S-2004PL-W Built-in filter VFS15S-2007PL-W VFS15S-2015PL-W VFS15S-2022PL-W Three-phase 500 V class Conductive noise Conductive noise IEC61800-3, category C2...
  • Page 354 E6581611 (2) Use shielded power cables, such as inverter output cables, and shielded control cables. Route the cables and wires so as to minimize their lengths. Keep a distance between the power cable and the control cable and between the input and output wires of the power cable. Do not route them in parallel or bind them together. Instead, if necessary, cross at right angle.
  • Page 355 E6581611 [Example of wiring] Install the shield cable after modifying it as shown below. Fixed by insulation lock Remove the covering of the cable and fix the shield in the metal saddle. EMC plate Braking resistor wiring (Shielded cables) Motor wiring (Shielded cables) PA/+, PB U/T1, V/T2, W/T3 Control wiring (Shielded cables)
  • Page 356: Compliance With Ul Standard And Csa Standard

    About the Low Voltage Directive The Low Voltage Directive provides for the safety of machines and systems. All Toshiba inverters are CE-marked in accordance with the standard EN 50178 specified by the Low Voltage Directive, and can therefore be installed in machines or systems and imported without problem to European countries.
  • Page 357 E6581611 For instruction in the Canada, Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Canadian Electrical Code and any additional local codes. 9.2.3 Compliance with Peripheral devices Use the UL listed fuses at connecting to power supply.
  • Page 358 E6581611 (1) Input withstand rating is that for which the product has been designed thermally. Installation on a supply greater than this level will require additional inductance to satisfy this level. (2) Output interrupt rating relies on Integral solid state short circuit protection. This does not provide branch circuit protection.
  • Page 359: Peripheral Devices

    E6581611 10. Peripheral devices Warning  When using switchgear for the inverter, it must be installed in a cabinet. Failure to do so can lead to risk of electric shock. Mandatory action  Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire. Be Grounded 10.1 Selection of wiring materials and devices ...
  • Page 360 Note 4: The wire sizes specified in the above table apply to HIV wires (copper wires shielded with an insulator with a maximum allowable temperature of 75°C) used at an ambient temperature of 50°C or less. Note 5: In case of aul=2 setting, contact your Toshiba distributor for wire size.
  • Page 361 Note 1: Selections for use the Toshiba 4-pole standard motor with power supply voltage of 200V/ 400 - 50Hz. Note 2: Be sure to attach a surge absorber to the exciting coil of the relay and the magnetic contactor.
  • Page 362: Installation Of A Magnetic Contactor

    E6581611 10.2 Installation of a magnetic contactor If using the inverter without installing a magnetic contactor (MC) in the primary circuit, use an MCCB (with a power cut off device) to open the primary circuit when the inverter protective circuit is activated. When using an optional braking resistor, install a magnetic contactor (MC) or molded-case circuit breaker with a power cutoff device on the primary power supply of the inverter, so that the power circuit opens when the failure detection relay (FL) in the inverter or the externally installed overload relay is actuated.
  • Page 363: Installation Of An Overload Relay

    (  ) and appropriate to the motor used should be installed between the inverter and the motor.  When using a motor with a current rating different to that of the corresponding Toshiba general-purpose motor  When operating a single motor with an output smaller than that of the applicable standard motor or more than one motor simultaneously.
  • Page 364: Optional External Devices

    E6581611 10.4 Optional external devices The following external devices are optionally available for this inverter series. Power supply Molded-case circuit breaker MCCB Magnetic contactor (1) Input AC reactor (ACL) (10) Parameter writer : RKP002Z PWU003Z (3) High-attenuation radio noise (11) Extension panel : RKP007Z reduction filter (5) EMC noise reduction filter...
  • Page 365 E6581611 How to mount the option  ① Mount the option to the option ② Unlock the front cover and open it. adapter. ST AT RU N PR G M ON R U N S T O P E A S Y M O D E ③...
  • Page 366 E6581611 ⑤ Hang the hook of the option adapter on the bottom of the front cover and mount it to the inverter. ST AT RU N PR G M ON R U N S T O P E A S Y M O D E Hook Side view...
  • Page 367: Table Of Parameters And Data

    E6581611 11. Table of parameters and data 11.1 Frequency setting parameter Minimum setting unit User Title Function Unit Adjustment range Default setting Reference Panel/Comm setting unication Operation 0.1/0.01 - 3.2.2  frequency of operation panel 11.2 Basic parameters  Five navigation functions Minimum Communication setting unit...
  • Page 368 E6581611  Basic parameters Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0003 Command mode 0: Terminal block  selection 1: Panel keypad (including extension 6.2.1 panel) 2: RS485 communication 3: CANopen communication 4: Communication option 0004 Frequency setting...
  • Page 369 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0009 Acceleration time 0.1/0.1 0.0-3600 (360.0) *8 10.0  0010 Deceleration time 0.1/0.1 0.0-3600 (360.0) *8 10.0  0011 Maximum 0.1/0.01 30.0-500.0 80.0 ...
  • Page 370: Extended Parameters

    E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0007 Default setting 0: - 4.3.2  1: 50Hz default setting 2: 60Hz default setting 3: Default setting 1 (Initialization) 4: Trip record clear 5: Cumulative operation time clear 6: Initialization of type information 7: Save user setting parameters...
  • Page 371 E6581611 11.3 Extended parameters  Input/output parameters 1 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0100 Low-speed signal 0.1/0.01 0.0- 6.5.1  output frequency 0101 Speed reach 0.1/0.01 0.0- 6.5.3  setting frequency 0102 Speed reach...
  • Page 372 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0130 Output terminal 6.7.3  selection 1A (LOW) 7.2.2 (RY-RC) 0131 Output terminal  selection 2A (OUT) (RCH) 0132 Output terminal  0-255 *7 selection 3 (FL) (FL) 0137...
  • Page 373 E6581611  Basic parameter 2 Minimum setting unit Communication Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0170 Base frequency 2 0.1/0.01 20.0-500.0 6.8.1  0171 Base frequency 1/0.1 50-330 (240V class)  voltage 2 50-660 (500V class) 0172 Torque boost 0.1/0.1...
  • Page 374 E6581611 Minimum setting unit Communication Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0209 Analog input filter 2-1000  6.10.2 0210 VIB input point 1 -100-+100  setting 0211 VIB input point 1 0.1/0.01 0.0-500.0  frequency 0212 VIB input point 2...
  • Page 375 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0260 Jog run frequency 0.1/0.01 6.14 -20.0  0261 Jog run stopping 0: Deceleration stop  pattern 1: Coast stop 2: DC braking stop 0262 Panel jog run 0: Invalid...
  • Page 376 E6581611  Operation mode parameters Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0300 PWM carrier 0.1/0.1 2.0 -16.0 12.0 6.18  frequency 0301 Auto-restart 0: Disabled  control selection 1: At auto-restart after momentary stop 2: At ST terminal off and on 3: 1+2...
  • Page 377 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0316 PWM carrier 0: Carrier frequency without reduction 6.18  frequency control 1: Carrier frequency with automatic mode selection reduction 2: Carrier frequency without reduction Support for 500V models 3: Carrier frequency with automatic reduction...
  • Page 378 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0333 Light-load high- 0.1/0.1 0.0-10.0 6.21  speed operation load detection time 0334 Light-load high- 0.1/0.1 0.0-10.0  speed operation heavy load detection time 0335 Switching load 1/0.01...
  • Page 379 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0361 Delay filter 0.1/0.1 0.0-25.0 6.24  0362 Proportional gain 0.01/0.01 0.01-100.0 0.30  0363 Integral gain 0.01/0.01 0.01-100.0 0.20  0366 Differential gain 0.01/0.01 0.00-2.55 0.00...
  • Page 380 E6581611  Torque boost parameters 1 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0400 Auto-tuning 6.25  0: Auto-tuning disabled 1: Initialization of  (after execution : 0) 2: Auto-tuning executed (after execution: 0) 3: - 4: Motor constant auto calculation...
  • Page 381 E6581611  Input/output parameters 2 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0470 VIA input bias 0-255  6.10.3 0471 VIA input gain 0-255  0472 VIB input bias 0-255  0473 VIB input gain 0-255...
  • Page 382 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0511 Deceleration time 0.1/0.1 0.0-3600 (360.0) *8 10.0 6.27.2  0512 Acceleration/decel 0: Linear  eration 3 pattern 1: S-pattern 1 2: S-pattern 2 0513 Acceleration/decel 0.1/0.01...
  • Page 383 E6581611  Protection parameters Minimum Communication setting unit Default User Function Unit Title Adjustment range Reference Panel/Commun setting setting ication 0601 Stall prevention 10-199, 6.29.2  level 1 200 (disabled) 0602 Inverter trip 0: Cleared with power off 6.29.3  retention selection 1: Retained with power off 0603...
  • Page 384 E6581611 Minimum Communication setting unit Default User Function Unit Title Adjustment range Reference Panel/Commun setting setting ication 0627 Undervoltage 0: Alarm only(detection level 60% or less) 6.29.13  trip/alarm 1: Tripping (detection level 60% or less) selection 2: Alarm only(detection level 50% or less, inputAC reactor required) 3: - 0629...
  • Page 385 E6581611  Output parameters Minimum Communication setting unit Default User Function Unit Title Adjustment range Reference Panel/Commun setting setting ication 0667 Integral input 0: 0.1kWh 6.33.1  power pulse 1: 1kWh output unit 2: 10kWh 3: 100kWh 0668 Integral input 0.1/0.1 0.1-1.0 ...
  • Page 386 E6581611  Operation panel parameters Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0700 Parameter 0: Permitted 6.34.1  protection 1: Writing prohibited (Panel and selection extension panel) 2: Writing prohibited (1 + RS485 communication) 3: Reading prohibited (Panel and extension panel)
  • Page 387 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0710 Initial panel 0: Output frequency (Hz/free unit) 6.34.5  display selection 1: Output current (%/A) 8.2.1 2: Frequency command value 8.3.2 (Hz/free unit) 3: Input voltage (DC detection) (%/V) 4: Output voltage (command value) (%/V) 5: Input power (kW)
  • Page 388 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0711 Status monitor 1 0: Output frequency (Hz/free unit) 6.34.6  1: Output current (%/A) 8.2.1 2: Frequency command value 8.3.2 (Hz/free unit) 3: Input voltage (DC detection) (%/V) 4: Output voltage (command value) (%/V) 0712...
  • Page 389 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0729 Operation panel -100-+100 6.31  override multiplication gain 0730 Panel frequency 0: Permitted 6.34.1  setting prohibition 1: Prohibited () 0731 Disconnection 0: Permitted ...
  • Page 390 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0750 EASY key function 0: Easy / standard setting mode  selection switching function 6.16 1: Shortcut key 6.37 2: Local / remote key 3: Monitor peak / minimum hold trigger 4: -...
  • Page 391 E6581611 Minimum Communication setting unit Default User Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0778 Easy setting mode  parameter 28 6.37 0779 Easy setting mode  parameter 29 0-2999 0780 Easy setting mode  (Set by communication number) parameter 30 0781 Easy setting mode...
  • Page 392 2 setting 0814 Communication 0.1/0.01 0.0-  command point 2 frequency 0829 Selection of 0: Toshiba inverter protocol 6.38.1  communication 1: Modbus RTU protocol protocol 0856 Number of motor 1: 2 poles  poles for 2: 4 poles...
  • Page 393 E6581611  PM motor parameters Minimum Communication Default User setting unit Title Function Unit Adjustment range Reference Panel/Commun setting setting ication 0900 Factory specific  coefficient 9A 0901 Factory specific  coefficient 9B 0902 Factory specific  coefficient 9C 0909 Factory specific ...
  • Page 394: Default Settings By Inverter Rating

    E6581611  Factory specific parameters Title Function Reference Factory specific coefficient  *3: Factory specific coefficient parameters are manufacturer setting parameters. Do not change the value of these parameters.  Communication option parameters Title Function Reference Communication option common parameters E6581913 , ...
  • Page 395: Default Settings By Setup Menu

    E6581611 11.5 Default settings by setup menu Main regions asia Function Title (Asia,  (North (Europe) Oceania) (Japan) America) Note 1) f170 / f204 / 50.0(Hz) 50.0(Hz) Frequency f213 / 60.0(Hz) 60.0(Hz) f219 / f330 / f367 / f814 Base 240V class 230(V) 230(V)
  • Page 396: Input Terminal Function

    E6581611 11.6 Input Terminal Function It can be assigned the function No. in the following table to parameter f104, f108, f110 to f118, f151 to f156, a973 to a976.  Table of input terminal functions 1 Function Code Function Action Reference No function Disabled...
  • Page 397 E6581611  Table of input terminal functions 2 Function Code Function Action Reference PID integral/differential clear ON: Integral/differential clear, OFF: Clear canceled 6.24 IDCN Inversion of PID integral/differential clear Inversion of IDC PID characteristics switching ON: Inverted characteristics of  selection OFF: Characteristics of ...
  • Page 398 E6581611  Table of input terminal functions 3 Function Code Function Action Reference Run/Stop command ON: Run command 7.2.1 OFF: Stop command Inversion of run/Stop command Inversion of RS FCHG Frequency setting mode forced switching ON: f207 (f200=0) 6.2.1 OFF: fmod FCHGN Inversion of frequency setting mode forced Inversion of FCHG...
  • Page 399 E6581611  Input terminal function priority 6,7 8,9 10,11 24,25 36,37 88,89 12,13 28,29 52,53 90,91 Function 14,15 32,33 54,55 92,93 Code 16,17 ○ ○ ○ ○ ○ ○ ○ ○ ○ ◎ ○ ◎ ◎ ○ ◎ ○ ○ ○...
  • Page 400: Output Terminal Function

    E6581611 11.7 Output Terminal Function It can be assigned the function No. in the following table to parameter f130 to f138, f157, f158.  Table of output terminal functions 1 Function Code Function Action Reference Frequency lower limit ON: Output frequency is more than  OFF: Output frequency is or less ...
  • Page 401 E6581611  Table of output terminal functions 2 Function Code Function Action Reference POLR Braking resistor overload pre-alarm ON: 50% or more of calculated value of  set 6.19.4 overload protection level OFF: Less than 50% of calculated value of  set overload protection level POLRN Inversion of braking resistor overload pre-...
  • Page 402 E6581611  Table of output terminal functions 3 Function Code Function Action Reference DATA1 Designated data output 1 ON: bit0 of FA50 is ON 6.38 OFF: bit0 of FA50 is OFF DATA1N Inversion of designated data output 1 Inversion of DATA1 DATA2 Designated data output 2 ON: bit1 of FA50 is ON...
  • Page 403 E6581611  Table of output terminal functions 4 Function Code Function Action Reference PIDF Signal in accordance of frequency command ON: Frequency commanded by  and  are 6.24 within ±. OFF: Other than those above PIDFN Inversion of signal in accordance of Inversion of PIDF frequency command Fault signal (output also at a retry waiting)
  • Page 404: Application Easy Setting

    E6581611 11.8 Application easy setting When 1 to 7 is set by parameter aua (Application easy setting), the parameters of the table below are set to parameter f751 to f782 (Easy setting mode parameter 1 to 32). Parameter f751 to f782 are displayed at easy setting mode. Refer to section 4.2 about easy setting mode.
  • Page 405: Unchangeable Parameters In Running

    E6581611 11.9 Unchangeable parameters in running For reasons of safety, the following parameters cannot be changed during inverter running. Change parameters while inverter stops. [Basic parameters]  (Guidance function) *1(Frequency setting mode selection)  (Application easy setting)  (Maximum frequency) (Automatic acceleration/deceleration) (V/F control mode selection) ...
  • Page 406: Specifications

    E6581611 12. Specifications 12.1 Models and their standard specifications  Standard specifications Item Specification Input voltage 3-phase 240V Applicable motor (kW) 0.75 Type VFS15 Form 2004PM-W 2007PM-W 2015PM-W 2022PM-W 2037PM-W 2055PM-W 2075PM-W 2110PM-W 2150PM-W Capacity (kVA) Note 1) 10.5 12.6 20.6 25.1 Rated output/current...
  • Page 407 E6581611 Note 5. Required power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).  Common specification Item Specification Control system Sinusoidal PWM control Output voltage range Adjustable within the range of 50 to 330V (240V class) and 50 to 660V (500V class) by correcting the supply Note1) voltage Output frequency range...
  • Page 408 E6581611 <Continued> Item Specification Protective function Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, ground fault detection, input phase failure, output phase failure, overload protection by electronic thermal function, armature over-current at start-up, load side over-current at start-up, over-torque, undercurrent, overheating, cumulative operation time, life alarm, emergency stop, various pre-alarms Electronic thermal Switching between standard motor and constant-torque VF motor, switching between motors 1 &...
  • Page 409: Outside Dimensions And Mass

    E6581611 12.2 Outside dimensions and mass  Outside dimensions and mass Applicable Dimensions (mm) Approx. weight Voltage class Inverter type Drawing motor (kW) (kg) VFS15-2004PM-W 0.75 VFS15-2007PM-W 121.5 VFS15-2015PM-W VFS15-2022PM-W 3-phase 240V VFS15-2037PM-W VFS15-2055PM-W VFS15-2075PM-W VFS15-2110PM-W VFS15-2150PM-W VFS15S-2002PL-W VFS15S-2004PL-W 1-phase 240V 0.75 VFS15S-2007PL-W 121.5...
  • Page 410 E6581611 Outline drawing STOP STOP EASY EASY MODE 60(Mounting 93(Mounting dimension) dimension) VF-S15 VF-S15 EMC plate EMC plate (Option) (Option) Note 2) Note 2) *58mm for 1-phase 240V- 1.5, 2.2kW models. Fig.A Fig.B Note 1. To make it easier to grasp the dimensions of each inverter, dimensions common to all inverters in these figures are shown with numeric values but not 2- 5...
  • Page 411 E6581611 STOP EASY 130(Mounting dimension) 2-R2.5 VF-S15 EMC plate (Option) Note 2) Fig.D STOP EASY 160(Mounting dimension) 2-R3 VF-S15 EMC plate (Option) Note 2) Fig.E...
  • Page 412: Before Making A Service Call - Trip Information And Remedies

    When a problem arises, diagnose it in accordance with the following table. If it is found that replacement of parts is required or the problem cannot be solved by any remedy described in the table, contact your Toshiba distributor. [Trip information]...
  • Page 413 E6581611 (Continued) Error code Failure code Problem Possible causes Remedies  The deceleration time  is too short.  Increase the deceleration time . 000B Overvoltage during  deceleration (Regenerative energy is too large.)  Overvoltage limit operation  is set ...
  • Page 414  Check the suitable detection level for the  fault system (, , ).  Contact your Toshiba distributor if the setting is correct. 001E Undervoltage fault  The input voltage (in the main circuit) is ...
  • Page 415 DC braking function or change the DC braking to Servo lock function. 0029 Inverter type error  It may be a breakdown failure.  Contact your Toshiba distributor.  002D Over speed fault  The input voltage fluctuates abnormally.
  • Page 416 E6581611 (Continued) 0047 Auto-tuning error  When auto-tuning (relating parameters  Auto tuning for permanent magnet motor  (PM motor) are pt=6, f400=2), the current of is not allowed for this motor, please the permanent magnet motor exceeded measure inductance with the LCR meter the threshold level.
  • Page 417  Install the control terminal block to the  block connection  Internal circuit is defective. inverter. alarm  Contact your Toshiba distributor. S3 terminal alarm  Slide switch SW2 and parameter f147  Match the settings of SW2 and f147.  settings are different.
  • Page 418: Restoring The Inverter From A Trip

    E6581611 13.2 Restoring the inverter from a trip Do not reset the inverter when tripped because of a failure or error before eliminating the cause. Resetting the tripped inverter before eliminating the problem causes it to trip again. The inverter can be restored from a trip by any of the following operations: (1) By turning off the power (Keep the inverter off until the LED turns off.) Note) See inverter trip hold selection ...
  • Page 419: If The Motor Does Not Run While No Trip Message Is Displayed

    Is the 7-segment LED Is power being supplied normally? normally. extinguished? Contact your Toshiba distributor.  Close the circuit between CC (or P24) and the terminal to which the ST (standby) Is  displayed? function on the control circuit terminal is assigned.
  • Page 420: How To Determine The Causes Of Other Problems

    E6581611 13.4 How to determine the causes of other problems The following table provides a listing of other problems, their possible causes and remedies. Problems Causes and remedies  The motor runs in the Invert the phases of the output terminals U/T1, V/T2 and W/T3. ...
  • Page 421: Inspection And Maintenance

    E6581611 14. Inspection and maintenance Warning  The equipment must be inspected daily. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered which could lead to accidents.  Before inspection, perform the following steps. (1) Shut off all input power to the inverter.
  • Page 422: Periodical Inspection

    Performing an inspection without carrying out these steps first could lead to electric shock.  Do not replace parts. This could be a cause of electric shock, fire and bodily injury. To replace parts, call your Toshiba distributor. Prohibited...
  • Page 423 E6581611 Check items 1. Check to see if all screwed terminals are tightened firmly. If any screw is found loose, tighten it again with a screwdriver. 2. Check to see if all caulked terminals are fixed properly. Check them visually to see that there is no trace of overheating around any of them.
  • Page 424 E6581611 Replacement of expendable parts The inverter is composed of a large number of electronic parts including semiconductor devices. The following parts deteriorate with the passage of time because of their composition or physical properties. The use of aged or deteriorated parts leads to degradation in the performance or a breakdown of the inverter.
  • Page 425: Making A Call For Servicing

    Note 3: The life of parts varies greatly depending on the operating environment. 14.3 Making a call for servicing If defective conditions are encountered, please contact your Toshiba distributor. When making a call for servicing, please inform us of the contents of the rating label on the right panel of the inverter, the presence or absence of optional devices, etc., in addition to the details of the failure.
  • Page 426 Failure or damage caused by the use of the inverter for any purpose or application other than the intended one All expenses incurred by Toshiba for on-site services shall be charged to the customer, unless a service contract is signed beforehand between the customer and Toshiba, in which case the service contract has priority over this...
  • Page 427 E6581611 16. Disposal of the inverter Caution  If you dispose of the inverter, have it done by a specialist in industry waste disposal(*). If you dispose of the inverter by yourself, this can result in explosion of capacitor or produce noxious gases, resulting in injury.
  • Page 428 200120, The People's Republic of China TEL : +86-(0)21-6841-5666 FAX : +86-(0)21-6841-1161 For further information, please contact your nearest Toshiba Representative or Global Industrial Products Business Unit-Producer Goods. The data given in this manual are subject to change without notice.
  • Page 431 2,726.85 LOCATION: WELL PUMP 1.00 VFS15-2037PM-W1 TOSH S15 ASD 5 HP 208V 17.5A IP20 503.30 503.30 1.00 NEM205Z TOSHIBA S15 CONDUIT ADAPTER 2037 48.45 48.45 ***NOTE: 5 HP ASD PUT ON HOLD CUSTOMER MAY UPGRADE TO 7.5 HP Sub Total Continued ...
  • Page 432 Extension LOCATION: AH-6 1.00 VFS15-2015PM-W1 TOSH S15 ASD 2 HP 208V 8A IP20 325.47 325.47 1.00 NEM202Z TOSHIBA S15 CONDUIT ADAPTOR 2015-2022 45.60 45.60 EXCEPTION: NO SCRS WILL BE SUPPLIED. THEY ARE BEST INSTALLED BY MOTOR MANUFACTURER 3.00 SUBMITTALS HARD COPY SUBMITTALS/MANUALS START-UP BY CERTIFIED TOSHIBA Q9 TECHNICIAN INCLUDED.
  • Page 433 Sales Order Acknowledgement Order No.: 0028835 Order Date: 05/04/17 Page: Sold Customer Number: MAR450 Ship Ship To Number: 000003 MARKET MATERIALS, LLC WTC ADMIN HVAC & LIGHTING BLD C/O HENGEL BROTHERS, INC PKG 2 2302 SOUTH AVENUE 111 SEVENTH STREET N LA CROSSE, WI 54601 LA CROSSE, WI 54601 Order...
  • Page 434 Sales Order Acknowledgement Order No.: 0028835 Order Date: 05/04/17 Page: Sold Customer Number: MAR450 Ship Ship To Number: 000003 MARKET MATERIALS, LLC WTC ADMIN HVAC & LIGHTING BLD C/O HENGEL BROTHERS, INC PKG 2 2302 SOUTH AVENUE 111 SEVENTH STREET N LA CROSSE, WI 54601 LA CROSSE, WI 54601 Order...

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