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Sony XM-GS100 Service Manual

Sony XM-GS100 Service Manual

Monaural power amplifier
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SERVICE MANUAL
Ver. 1.0 2012.02
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
330 watts minimum continuous average power into 4 ohms, 20 Hz to 200 Hz with no more than 1.0% total
harmonic distortion per Car Audio Ad Hoc Committee standards.
Other Specifications
Circuit system
Inputs
Outputs
Suitable speaker impedance
Maximum outputs
Rated outputs (supply voltage at 14.4 V)
SN Ratio
Frequency response
Harmonic distortion
Input level adjustment range
9-893-425-01
Sony Corporation
2012B33-1
©
2012.02
Published by Sony Techno Create Corporation
SPECIFICATIONS
Class D Technology
Pulse power supply
RCA pin jacks
High level input connector
Speaker terminals
Through out pin jacks
2 – 8 Ω
1,100 W (at 2 Ω)
600 W (at 4 Ω)
600 W RMS (50 Hz 1.0 % THD + N,
at 2 Ω)
330 W RMS (20 – 200 Hz, 1.0 %
THD + N, at 4 Ω)
65 dBA (Reference 1 W into 4 Ω)
10 – 300 Hz ( dB)
0.1 % or less (at 50 Hz, 4 Ω)
0.3 – 6.0 V (RCA pin jacks)
6.5 – 16.0 V (High level input)
XM-GS100
Subsonic filter
6 – 70 Hz, 12 dB/oct
Low pass filter
50 – 300 Hz, 12 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output: 54 A (at 2 Ω)
Remote input: 1 mA
Dimensions
Approx. 272 × 51 × 202 mm
3
1
(10
/
× 2
/
× 8 in)
4
8
(w/h/d) not incl. projecting parts and
controls
Mass
Approx. 2.5 kg (5 lb 9 oz) not incl.
accessories
Supplied accessories
Mounting screws (4)
High level input cord (1)
Design and specifications are subject to change without notice.
MONAURAL POWER AMPLIFIER
US Model

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Summary of Contents for Sony XM-GS100

  • Page 1 Design and specifications are subject to change without notice. Input level adjustment range 0.3 – 6.0 V (RCA pin jacks) 6.5 – 16.0 V (High level input) MONAURAL POWER AMPLIFIER 9-893-425-01 Sony Corporation 2012B33-1 © 2012.02 Published by Sony Techno Create Corporation...
  • Page 2: Table Of Contents

    XM-GS100 SECTION 1 SERVICING NOTES TABLE OF CONTENTS UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. SERVICING NOTES ..........(Caution: Some printed circuit boards may not come printed with...
  • Page 3: General

    XM-GS100 SECTION 2 This section is extracted GENERAL from instruction manual. Connections/Connexions/Conexiones Make the terminal connections as illustrated below. Procédez aux connexions des bornes comme illustré ci-dessous. Realice las conexiones de terminal como se ilustra a continuación. Installation Before Installation...
  • Page 4 XM-GS100 Input Connections Speaker Connections For details on the settings of controls, refer to “Location and Function of Controls”. For details on the settings of controls, refer to “Location and Function of Controls”. Connexions d’entrée Connexions de haut-parleurs Pour plus de détails sur les réglages des commandes, reportez-vous à « Emplacement et fonction des commandes ».
  • Page 5: Disassembly

    XM-GS100 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW 3-2. BOTTOM PLATE BLOCK (Page 5) 3-3. MAIN BOARD BLOCK (Page 6) 3-4. MAIN BOARD 3-5. CONTROL BOARD BLOCK (Page 6) (Page 7) Note: Follow the disassembly procedure in the numerical order given.
  • Page 6: Main Board Block

    XM-GS100 3-3. MAIN BOARD BLOCK 2 insulating sheet 4 three screws 4 three screws (BTP3 (BTP3 After unfastening the screw, taping with the screw inserted facilitates the work. 3 screw (+B, TT, B-TYPE, 3 7 MAIN board block 6 connector (CN103) Note: Please spread a sheet under a unit not to injure heat sink (main).
  • Page 7: Control Board Block

    XM-GS100 3-5. CONTROL BOARD BLOCK 1 two screws (+B, TT, B-TYPE, 3 1 two screws (+B, TT, B-TYPE, 3 3 CONTROL board block – Bottom side view – XM-GS100...
  • Page 8: Diagrams

    XM-GS100 SECTION 4 DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • IC Block Diagrams (In addition to this, the necessary note is printed in each block.) – MAIN Board – For Printed Wiring Boards. For Schematic Diagrams.
  • Page 9: Printed Wiring Board - Main Board (Component Side) (Suffi X-11)

    XM-GS100 4-1. PRINTED WIRING BOARD - MAIN Board (Component Side) (Suffi x-11) - • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) TP021 TP022 TP024 TP023 TP026 TP025 (11) 1-885-849- Note: Refer to the servicing notes “MAIN BOARDS DISCRIMINATION” (page 2) for how to distin- guish Suffi...
  • Page 10: Printed Wiring Board - Main Board (Conductor Side) (Suffi X-11)

    XM-GS100 4-2. PRINTED WIRING BOARD - MAIN Board (Conductor Side) (Suffi x-11) - • : Uses unleaded solder. MAIN BOARD (CONDUCTOR SIDE) (CHASSIS) TP007 TP027 C176 Q825 Q824 Q822 D121 Q111 Q110 R190 D161 Q108 Q109 Q823 R194 TH802 Q821...
  • Page 11: Printed Wiring Board - Main Board (Component Side) (Suffi X-12)

    XM-GS100 4-3. PRINTED WIRING BOARD - MAIN Board (Component Side) (Suffi x-12) - • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) TP021 TP022 TP024 TP023 TP026 TP025 (12) 1-885-849- Note: Refer to the servicing notes “MAIN BOARDS DISCRIMINATION” (page 2) for how to distin- guish Suffi...
  • Page 12: Printed Wiring Board - Main Board (Conductor Side) (Suffi X-12)

    XM-GS100 4-4. PRINTED WIRING BOARD - MAIN Board (Conductor Side) (Suffi x-12) - • : Uses unleaded solder. MAIN BOARD (CONDUCTOR SIDE) (CHASSIS) TP007 TP027 C176 Q825 Q824 Q822 D121 Q111 Q110 R190 D161 Q108 Q109 Q823 R194 TH802 Q821...
  • Page 13: Schematic Diagram - Main Board (1/2)

    XM-GS100 4-5. SCHEMATIC DIAGRAM - MAIN Board (1/2) - • See page 8 for waveforms. • See page 8 for IC Block Diagrams. MAIN BOARD (1/2) TP042 R969 2.2k R980 TP043 C988 4700p R970 L– 2.2k R– CN101 C975 C976...
  • Page 14: Schematic Diagram - Main Board (2/2)

    XM-GS100 4-6. SCHEMATIC DIAGRAM - MAIN Board (2/2) - • See page 8 for IC Block Diagrams. MAIN BOARD (2/2) TP029 D108 R139 DA2J10100L D107 DZ2J056M0L R181 Q108 R822 100k TP013 2SC2873Y-TE12L 0.015 13.9 DRIVE AMP Q112 FB903 2SK3591-01MR R825...
  • Page 15: Printed Wiring Boards - Control/Led Boards

    XM-GS100 4-7. PRINTED WIRING BOARDS - CONTROL/LED Boards - • : Uses unleaded solder. CONTROL BOARD (COMPONENT SIDE) LED BOARD (COMPONENT SIDE) 11, 12 11, 12 (11, 12) (11, 12) 1-885-851- 1-885-850- LED BOARD CONTROL BOARD (CONDUCTOR SIDE) (CONDUCTOR SIDE)
  • Page 16: Schematic Diagram - Control/Led Boards

    XM-GS100 4-8. SCHEMATIC DIAGRAM - CONTROL/LED Boards - CONTROL BOARD D203 R208 DA2J10100L 100k C206 C207 C209 D204 R223 100p DA2J10100L R224 (1/3) (3/3) C214 100p IC903 IC903 (3/3) (3/3) (1/3) (1/3) GAIN AMP FILTER AMP IC904 IC905 IC905 IC906...
  • Page 17: Exploded Views

    SCREW (+PSW, TT, B-TYPE, 3XL) 3-275-728-11 SCREW (+B, TT, P-TYPE, 2XL) 3-273-612-01 SCREW (+B, TT, B-TYPE, 3XL) 4-411-125-01 COVER CHASSIS 4-411-137-01 PLATE BOTTOM 3-704-176-51 EMBLEM (No. 6), SONY 4-411-143-01 SHEET, INSULATING 2-891-788-11 SCREW, ORNAMENTAL 4-411-142-01 TAPE ADHESIVE, COVER 4-411-146-01 HEAT SINK (MAIN) 4-411-126-11...
  • Page 18: Main Board Section

    XM-GS100 5-2. MAIN BOARD SECTION not supplied TB102 Q115 TB101 F901 D905 Q112 T901 L101 D906 F902 not supplied (for MAIN board suffix-11) not supplied MAIN board (for MAIN board suffix-11) not supplied Q910 Q909 Q906 Q905 Note: Ref. No. 55 are used only for the MAIN board of suffi x-11. Refer to “MAIN BOARD DISCRIMINATION”...
  • Page 19: Control Board Section

    XM-GS100 5-3. CONTROL BOARD SECTION not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1870-253-A CONTROL BOARD, COMPLETE 4-411-130-01 INDICATOR 4-411-138-01 KNOB VOL 4-411-147-01 WINDOW 3-277-208-01 SCREW (+P, TT, B-TYPE, 3XL) 4-411-141-01 TAPE ADHESIVE, WINDOW...
  • Page 20: Electrical Parts List

    XM-GS100 SECTION 6 CONTROL ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: μF ber, please include the board name. parts specifi ed in the diagrams or the com- •...
  • Page 21 XM-GS100 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1869-877-A MAIN BOARD, COMPLETE C914 1-131-731-12 ELECT 2200uF ******************** C915 1-131-731-12 ELECT 2200uF 3-225-184-12 SCREW (+PS.TT.3XL) C918 1-164-227-11 CERAMIC CHIP 0.022uF 3-277-208-11 SCREW (+P, TT, B-TYPE, 3XL)
  • Page 22 XM-GS100 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR > FB904 1-469-120-21 FERRITE, EMI (SMD) (1608) * CN101 1-691-785-11 PIN, CONNECTOR (PC BOARD) 4P FB905 1-469-120-21 FERRITE, EMI (SMD) (1608) (SENSING POWER ON, HIGH LEVEL INPUT)
  • Page 23 XM-GS100 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q910 6-552-281-01 FKV575 R807 1-216-833-11 METAL CHIP 1/10W Q912 8-729-055-50 TRANSISTOR 2SC4357-T11-1E R809 1-216-833-11 METAL CHIP 1/10W Q913 8-729-055-50 TRANSISTOR 2SC4357-T11-1E R810 1-216-833-11 METAL CHIP 1/10W...
  • Page 24 XM-GS100 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R920 1-216-825-11 METAL CHIP 2.2K 1/10W TH803 1-805-074-11 THERMISTOR R921 1-216-825-11 METAL CHIP 2.2K 1/10W ************************************************************* R922 1-216-825-11 METAL CHIP 2.2K 1/10W R923 1-216-246-00 METAL CHIP...
  • Page 25 XM-GS100 MEMO...
  • Page 26 XM-GS100 REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2012.02...

Table of Contents