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Siemens Set CEM CERT Operating Instructions Manual
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Siemens Set CEM CERT Operating Instructions Manual

Siemens Set CEM CERT Operating Instructions Manual

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  • Page 3 Set CEM CERT Introduction General information Description Continuous Gas Analysis Application planning Set CEM CERT Standard Measuring System for Installation Continuous Emission Monitoring Set CEM CERT Connection Operating Instructions Commissioning Operation Service and maintenance Alarm, fault and system messages Technical specifications...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Connection ..............................29 Mechanical installation ........................29 6.1.1 Gas connections ..........................29 6.1.2 Condensate outlet ..........................30 6.1.3 Gas outlet ............................31 6.1.3.1 Gas outlet ............................31 6.1.3.2 Overpressure in the gas channel ....................31 Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 6 8.4.3.5 Current Device Messages ....................... 76 8.4.3.6 Device Information ........................... 77 8.4.4 Maintenance ............................78 8.4.4.1 Pump ..............................79 8.4.4.2 Operating hours counter ......................... 82 8.4.4.3 Diagnostics ............................83 8.4.5 Logbook .............................. 95 Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 7 Returns ............................. 117 A.2.1 Returns ............................. 117 A.2.2 Return address ..........................118 A.2.3 Error Description ..........................119 ESD guidelines ............................121 List of abbreviations ..........................123 List of abbreviations ........................123 Index ................................ 125 Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 8 Table of contents Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 9: Introduction

    Siemens. The product described in this document has been developed manufactured, tested and documented in compliance with relevant safety standards.

  • Page 10: Disclaimer Of Liability

    We have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 11: General Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.

  • Page 12: Safety Information

    • Prior to its disposal, dilute the condensate with tap water until it turns neutral and the litmus paper does not change color. Alternatively, you can also neutralize the condensate with a weak sodium carbonate solution (Na Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 13 • Make sure that the system is installed in a protected area that only authorized persons can access. • If no settings have to be made, lock the system to prevent unauthorized or unintentional access. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 14: Notes On Use

    • As commissioning and service personnel, they have had training that qualifies them to repair this type of automation engineering equipment or are authorized to commission, ground and mark electric circuits and systems/devices in accordance with safety engineering standards. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 15: Additional Information

    • Operating Instructions SIMATIC HMI – HMI Devices – Comfort Panels There you will also find safety information to be observed when operating the HMI or connecting the system to the S7-1200 programmable controller. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 16: Information On Recycling

    It must therefore not be disposed of in this way. Therefore, please be environmentally conscious: • Ensure that this product is recycled at the end of its life cycle through the relevant local facilities. • Observe the relevant regulations in your country. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 17: Description

    Overview Set CEM CERT is a standardized and certified continuous emission monitoring system. Set CEM CERT is suitable for use in many plants that require a permit in accordance with EU Directive 2010/75/EU, the Industrial Emissions Directive. The modular CEMS meets the current quality standards of EU standards EN 15267 and EN 14181 (QAL1/2/3, AST).
  • Page 18 The measuring system is used for simultaneous measurement of the following performance-tested measured components: • Extractive: CO; NO; SO ; NO ; CO • In-situ: NH , NH O, H O, HCl, HCl/H Figure 3-1 Set CEM CERT Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 19 – DeSOx systems Note Plants in which corrosive aerosols (acid mist) are likely Suitable measures must be taken to remove the corrosive aerosols from the gas matrix. This requires project-specific technical clarification in advance. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 20: Design

    The overall modular measuring system consists of the following tested individual components: • Analyzers for measurement of multiple components. The Set CEM CERT modular measuring system can consist of up to three analyzers in combination with a system cabinet. The performance-tested analyzer(s) are selected separately from the system using the specific article number(s).
  • Page 21 Description 3.2 Design • Temperature controller: Siemens, type 3RS1042-1GW70 • Two-stage compressor gas cooler: – M&C, type: CSS-V; – Bühler, type: EGK 2-19 • Sample gas pump: Bühler, type: P2.3 • NO converter: M&C, type: CG-2 Performance-tested measuring ranges Measured...
  • Page 22 0 ... 380 mg/m by vol. H LDS 6 7MB6121-0CT 0 ... 20 mg/m 0 ... 76 / 0 ... 380 mg/m LDS 6 7MB6121-0MT 0 ... 30 / 0 ... 40 % by vol. H Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 23: Principle Of Operation

    The standard way of operating the Set CEM CERT system is via a touch screen control panel (SIMATIC HMI, KTP700 Basic), which is installed on the front of the system cabinet.
  • Page 24 Description 3.3 Principle of operation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 25: Application Planning

    7 days. Also check the following: • Are the surfaces of the system and its components clean and undamaged? • Have any lines been loosened after transport? Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 26 Application planning 4.2 Checking the delivery Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 27: Installation

    T times Note Follow the installation instructions for installing heated sample gas lines (e.g. correct bending radius, routed with a downward slope if possible, no routing of heated sample gas lines side-by-side). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 28: Installing The Measuring System

    Use lifting equipment designed for the weight of the system (approximately 200 to 400 kg depending on components) for installing the Set CEM CERT system. Generally, only the lifting eyes on the top of the base frame are to be used for lifting the cabinet.

  • Page 29: Installing The Individual Components

    If possible, the probe installation fitting should be at a slight incline from the center of the channel. The installation location should be weather-protected (heat, cold, vibrations). Observe the information and directions in the relevant operating instructions when installing the sampling probes. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 30: Installation Of The Sample Gas Line

    Make sure there are no loops or pockets. For additional information, refer to the manufacturer's instructions. Connect the sample gas line to the associated connection on the outside of the cabinet and connect the heatable sample gas line to the PTFE tube. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 31: Connection

    The gas lines are typically PTFE tubes that are fastened to the cabinet wall with a PVDF screwed gland. Due to the need for leak-tightness and the high temperature load, stainless steel tubing with a stainless steel fitting (SS316) is provided for hydrogen lines. Figure 6-1 Gas tube Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 32: Condensate Outlet

    This disappears after the condensate tank has been emptied. The owner must ensure proper collection and disposal of the condensate according to environmental regulations. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 33: Gas Outlet

    6.1.3.2 Overpressure in the gas channel WARNING Danger of burns If there is overpressure in the gas channel, hot gas may escape upon opening. • For this reason, take appropriate protective measures. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 34: Electrical Installation

    • Voltage: 400 V (-15%, +10%), 50 or 60 Hz, including main switch, 3-phase The fuse protection on the customer end must be selected according to the calculation created by Siemens. This calculation will be created individually upon receipt of the order.

  • Page 35: Connection Of The Power Supply And Signal Lines

    • -X99 Test terminals for analog signals to be measured • -X100 Messages and faults as binary signal (floating contact) • -X101 Analog signals • -X103 Signals for sample gas line and probe Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 36 Connection 6.2 Electrical installation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 37: Commissioning

    • Flammable gases must not be introduced into the system. • Purge the device or the plant with a purging gas (inert gas). The gas displaced by purging must be collected using appropriate equipment and disposed of environmental-friendly via an exhaust line. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 38: Visual Inspections

    • Have any lines been loosened after transport? All media connections were marked at the factory and can be easily identified by the user. If appropriate for the configured system, notices warning of toxic or asphyxiating gases have been attached. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 39: Leak Test

    . This yields an optimal calibration gas concentration of 200 mg/m 80% = 160 mg/m CO. Nitrogen is typically added to make up the calibration gases. To verify the compatibility of various calibration gas components, please contact your calibration gas supplier. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 40: Commissioning

    • Introduce the calibration gases and perform a manual calibration or autocalibration. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 41: Warm-Up Phase

    The sample gas pump starts up, provided that: • No 'Fault -EC1 sample gas cooler' fault message is present • The sample gas cooler has reached its operating temperature (approximately 4 °C). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 42: Settings After Commissioning

    5. → Select Set calibration gas setpoints 6. → Input sample gas concentration for MR1 and MR2 7. → To save, press the <MEAS> key Repeat this procedure for other components as needed. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 43: Ultramat 6

    3. → (Function) 24 Select AUTOCAL/check 4. → Select AUTOCAL/check sequence 5. You can now assemble the sequence of the AUTOCAL from various parameters 6. → To save the AUTOCAL sequence, press the <MEAS> key Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 44 Commissioning 7.2 Commissioning Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 45: Operation

    This prevents you from having to open the door and thereby falsifying the measured values. The basis for the operation and control of the Set CEM CERT system is the HMI (Human Machine Interface), which is described in the following sections.

  • Page 46: Hmi Structure

    Start (Home) button ⑫ of the current menu (here: 0 - Measured value overview), the control keys ⑪, whose assignment depends on the menu, the Logbook key ⑩ and the Back key ⑨ for returning to the last opened menu. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 47: Display Area

    The status is determined from all the signals present. The status of the analyzers is read and calculated from the digital inputs and the status of the signals received via ELAN/Modbus. The following symbols are differentiated: Symbol Meaning Failure Function check Out of specification/warning Maintenance required Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 48 Operation 8.1 HMI structure Clicking the status symbol takes you to the status overview "0.2 Status". Here, the individual signal statuses are displayed clearly on one page. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 49: Error Indicator

    The error indicator is only visible if error messages are currently pending. The number of messages pending is also displayed. Clicking the error indicator opens the window "0.3 Pending messages". This window displays the current messages. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 50: Information Symbol/Information Text

    Reason: The condensate tank was full for longer than the time entered in the system beforehand. 8.1.2 Information area The information area contains information that is produced as a result of the current measuring task of the system. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 51: Operating Area

    The control symbols/function keys F1, F7 and F8 have the same assignment in every menu. The control symbols/function keys F2 to F6 can have a different assignment for each menu. For these symbols/function keys, the standard assignment remains in effect unless overwritten. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 52: Standard Keys/Touch-Sensitive Elements

    Opens the Component menu Components (Page 91) Opens the Maintenance menu Maintenance (Page 78) Opens the Settings menu Settings (Page 57) Opens the Logbook menu Logbook (Page 95) Return to the last opened menu Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 53: Menu Tree

    Operation 8.2 Menu tree Menu tree The menu tree is organized as follows: Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 54: User Administration

    Currently, only the user role "User" with password "User" is available for the user. Additional user roles can be created by SIEMENS Service on request. If no operation is performed over a 5-minute period, the active user is logged out automatically.

  • Page 55: Menu-Based Operation

    The mini-graph display is used for checking the active status of the measured value; the measured value should never be constant. The graphs are updated with a new measured value every second. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 56: Graph

    "Measured Value Overview" menu. The graph is updated every 10 seconds. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 57: Status

    ELAN or Modbus TCP. If communication cannot be established, the communication status is indicated as "Error". The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 58: Current Messages

    Opens a help text for the selected message (a help text is not available for all messages) Acknowledge selected messages. Status code of the messages (KQG column): • K = Message came in • Q = Message went out • C – Message acknowledged Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 59: Settings

    The display elements have the following meaning: Operator control Meaning Touch- Stops the runtime of the operating system sensitive The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 60: Factory Settings

    8.4.2.1 Factory settings The Factory settings menu item is typically only used at the SIEMENS factory or by the SIEMENS factory customer service on site. If you gain access to this menu inadvertently, be aware that the Set CEM system may no longer function correctly due to a possible misconfiguration.

  • Page 61: Language/Time Of Day

    • LDS 6 and UV600: Here, the time of day cannot be set via the HMI. The time of day must be set using the control panel of the corresponding device (see manual of the respective device for this). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 62 Operation 8.4 Menu-based operation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 63 Selection of this parameter changes the operating language. sensitive The following can be selected: • German • English • French The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 64: Single Device View

    The following applies to the 2-channel analyzers of Series 6: The choice of channel (CH1 or CH2) determines the channel for the subsequent menus (device logbook and device messages). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 65: Graph

    All measured values of the chosen analyzer are displayed here. The graph is updated every second. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 66: Calibration/Autocal

    AUTOCAL is not started immediately. In this case, the "AUTOCAL/FC" symbol appears in the display area and a notice about the current status is shown in this menu. The AUTOCAL waits to start until the "Function check" status has been revoked for the cabinet. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 67 AUTOCAL is activated for 10 seconds. This can be observed on LED "AUTOCAL started". The meaning of the remaining keys and operator controls and/or display elements is described in section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 68 Manual starting of an AUTOCAL for the relevant analyzer. This has no effect on sensitive the cyclic AUTOCAL. Touch- Opens the "Component calibration (Page 69)" menu for the chosen component. A sensitive touch-sensitive button is displayed for each component present in the chosen device. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 69 Shows the remaining time until the start of the next AUTOCAL. If the set time has been reached, the output for starting the AUTOCAL is activated for 10 seconds. This can be observed on LED "AUTOCAL started". Once AUTOCAL starts, the following screen appears. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 70 Shows the remaining time until the start of the next AUTOCAL. If the set time has been reached, the output for starting the AUTOCAL is activated for 10 seconds. This can be observed on LED "AUTOCAL started". Display of a running AUTOCAL Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 71 After completion of the calibration, the user must manually reset the cabinet back to measuring mode (F3 key). During a calibration, the device status changes to "Function check". Once started, a calibration can be canceled while in progress. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 72 If the calibration gas calibration is selected, an additional button appears in the menu. Touching the button <Change concentration> opens an input dialog. Here, a new setpoint value can be entered in the device and read out again. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 73 After the start of the calibration, the valves are switched and the calibration gas is introduced. As soon as the current measured value is stable, it can be accepted by touching the "Accept calibration" button. Alternatively, the calibration can be ended using the "Cancel calibration" button. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 74 After the conclusion of the manual calibration, the "Cabinet maintenance (Maint on)" must be manually reset with the <F3> key. Until this is done, the signaling of the measured value signals is invalid. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 75 This may result in slight differences between the drift and the values before and after calibration. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 76: Drift Values

    Touch- The total drift values can be reset by touching the button. sensitive The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 77: Device Logbook

    Jump to the previous logbook page, if displayed F4/F5 Jump to the next logbook page, if displayed The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 78: Current Device Messages

    The upper half of the information area displays faults, which begin with the letter 'S'. The lower half of the information area displays warnings, which begin with the letter 'W'. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 79: Device Information

    For 2-channel ULTRAMAT 6 devices, you can select the channel-specific data of the other channel in each case by touching the buttons. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 80: Maintenance

    Opens the maintenance menu Diagnostics (Page 83) The same function can be selected using the button in the information area. The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 81: Pump

    The pump cannot be switched on again until the "Condensate tank full" message is no longer pending, in other words until the condensate tank has been emptied. How long the "Condensate tank full" message has been pending is also displayed. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 82 This symbol is indicated at the top left of the display line if the pump has been automatically switched off. This is shown in the next menu screen. The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 83 Operation 8.4 Menu-based operation View after automatic switch-off of pump Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 84: Operating Hours Counter

    The keys or display elements have the following meaning: Operator Meaning control Touch- Resets the user operating hours counter to zero sensitive The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 85: Diagnostics

    Operator control Meaning Touch- Selection of the relevant diagnostics function sensitive ● ● ● The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 86 • Designation of the analog input • Current value • Start-of-scale value • Full-scale value • Current measured value The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 87 Browsing with the <F4> or <F5> keys takes you to the next page, and browsing with the <F2> and <F3> keys takes you to the previous page. The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 88 Operation 8.4 Menu-based operation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 89 Operation 8.4 Menu-based operation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 90 Browsing with the <F4> or <F5> keys takes you to the next page, and browsing with the <F2> and <F3> keys takes you to the previous page. The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 91 Operation 8.4 Menu-based operation Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 92 Operation 8.4 Menu-based operation ELAN This function can only be called up or used by SIEMENS personnel. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 93 • W - Warming-up • I - Initialization • Test - Test mode • D - Download This function is implemented for the following analyzers: • ULTRAMAT 23 • Series 6 devices • SIPROCESS GA700 devices Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 94 Opens the "Single device view (Page 62)" menu for BA3 Opens the "Single device view (Page 62)" menu for BA4 The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 95 This menu displays the parameters of the current software version. This is purely a display function and cannot be changed by the operator. The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 96 • Designation of analog output • Current value • Start-of-scale value • Full-scale value • Current measured value The meaning of the keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 97: Logbook

    F2/F3/F4 Deletes the current logbook messages. Caution! Deletion is final and cannot be undone. The meaning of the remaining keys and display elements is described in the section Standard keys/touch-sensitive elements (Page 50). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 98 37 Analyzer -BA2 CH1: Calibration gas Information 38 Analyzer -BA2 CH1: Calibration running Information 39 Analyzer -BA2 CH2: Fault Fault 40 Analyzer -BA2 CH2: Function check Information 41 Analyzer -BA2 CH2: Maintenance request Maintenance Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 99 80 PLC ERROR: Module not available: <HardwareID> : Channel: Fault <ChannelNumber> 81 PLC IN STOP! Maintenance Some messages have dynamic (variable) content This is represented by < > and adapted depending on the context of the message. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 100 Operation 8.4 Menu-based operation System messages are: • User logged in • User logged out Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 101: Service And Maintenance

    • Ensure proper disposal of the purged toxic process media by using an environmentally-compatible purging process. WARNING Improper connection after maintenance Possible analyzer damage. • Correctly connect the analyzer involved after maintenance. • Close the analyzer and the system after maintenance. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 102: Maintenance Intervals

    The maintenance intervals specified there are based on the extensive experience of Siemens AG. The maintenance intervals can be further optimized if local conditions and empirical values suggest this. It is up to the system owner to decide whether to shorten or extend the maintenance interval on a system-related basis.
  • Page 103 SIPROCESS UV600) Calibrate full-scale value S* S* S* S* S* S* Check for leaks Check connections Check display * This maintenance work is subject to legal requirements (see certificate of the measuring system) Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 104: Eliminating The Moisture Alarm

    • Prior to its disposal, dilute the condensate with tap water until it turns neutral and the litmus paper does not change color. Alternatively, you can also neutralize the condensate with a weak sodium carbonate solution (Na Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 105: Emptying The Condensate Tank

    5. Reconnect the tank using the coupling and attach the capacitive sensor together with the mounting bracket between the tank and tank handle. Spare parts/accessories For spare parts, please refer to the SIOS Process Analytics (https://support.industry.siemens.com/cs/products?dtp=Manual&mfn=ps&pnid=13613 &lc=en-WW). Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 106 Service and maintenance 9.6 Spare parts/accessories Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 107: Alarm, Fault And System Messages

    Fault in measurement channel y on analyzer x Analyzer -BAx: Function check Calibration process active or operator control of analyzer BAx Analyzer -BAx: CHy function check Calibration process active or operator control of measurement channel y of analyzer x Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 108 Maintenance mode activated Measurement invalid Invalid measurement Maintenance request from system Maintenance request from system, e.g. filter change, full condensate tank -BS4 condensate tank level L > max: Condensate tank is full Maintenance request Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 109: Technical Specifications

    -15 °C ... +40 °C • With heating in GRP cabinet Max. +52 °C • With air conditioning Permissible ambient humidity 75% RH (relative humidity) annual average, non-condensing The conditions of EN 15267-3 must be observed. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 110 Max. 5000 VA without heated sample gas line Electrical inputs and outputs Output signals 4 … 20 mA (corresponding to the analyzer information) Additional digital inputs and outputs via PLC Fusing of electronic loads 1-pin or 2-pin (selectable) Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 111 24 h must be set for the automatic zero point calibration (Thermo • ULTRAMAT 23 AUTOCAL function activated). • ULTRAMAT 6 A weekly interval must be provided for the automatic zero and reference point calibration. Maintenance See current certificate Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 112 Technical specifications Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 113: Dimension Drawings

    Dimension drawings 12.1 Dimension drawings Figure 12-1 Set CEM CERT, right side view and front view with cabinet closed Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 114 Dimension drawings 12.1 Dimension drawings Figure 12-2 Set CEM CERT, front view with cabinet open, folded out hinged frame and left side view Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 115 Sample gas pump Terminal strips for signals XM1 ... XM7 TS1/X31L Miniature circuit breakers F1 ... F11, FM Temperature controller for heated sample gas line Terminal strip for external connections EL1/XS1 Operating window Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 116 Dimension drawings 12.1 Dimension drawings Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 117: Wiring Diagrams

    Wiring diagrams 13.1 Gas flow diagram Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 118: Legend For Gas Flow Diagram

    Regulating valve for zero gas and calibration gases -RV7, -RV8, -RV9 -RV10 Regulating valve for AUTOCAL flow rate ULTRAMAT 23 -VF1, -VF2, Condensate trap -VF3, -VF4, -VF5, -VF10 -WS1 Gas sampling probe Human Machine Interface S7-1200 Control unit Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 119: Appendix

    Appendix Service and support Technical support is available on the Internet at: Services & Support (https://support.industry.siemens.com/cs/gb/en/sc) Your regional Siemens representative can be found here: Contact partner (https://w3.siemens.com/aspa_app/) Returns A.2.1 Returns Note Return delivery of contaminated device components Device components which have come into contact with radioactive gases or substances, or have been exposed to radioactive or high-energy radiation, may no longer be returned.

  • Page 120: Return Address

    Check the item after it has been cleaned. SIEMENS will return devices or spare parts to you at your expense if a decontamination declaration is not included.

  • Page 121: Error Description

    It is confirmed that the returned part has not come into contact with highly toxic or radioactive gases or substances, or been exposed to radioactive or high-energy radiation. Company, department Last name, first name Location: Date: Signature: Software update ( ) yes ( ) no Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 122 Appendix A.2 Returns Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 123: Esd Guidelines

    The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 124 PCB traces. In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 125: List Of Abbreviations

    Pound (from Latin libra), unit of mass; 1 lb. ≙ 0.4536 kg Milliampere, unit of electric current Measuring range MCERTS Monitoring Certification Scheme, monitoring and certification authority for England and Wales Millimeter, unit of length NAMUR User Association of Automation Technology in Process Industries Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 126 Technischer Überwachungsverein, monitoring and certification authority in Germany Uninterruptible power supply Volt, unit of voltage Volt-ampere, unit of apparent power Verband der Elektrotechnik, Elektronik und Informationstechnik (German Association for Electrical, Electronic and Information Technologies) Vol. Volume Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

  • Page 127: Index

    ESD guidelines, 121 Maintenance, 78 Measured value overview, 53 Overview, 51 Settings, 57 Guidelines Single device view, 62 ESD guidelines, 121 Messages, 56, 95 Current messages, 76 Hazardous area Laws and directives, 32 HMI, 44 Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...
  • Page 128 Service, 117 Settings, 57 Language, 59 Time of day, 59 Single device view, 62 Status displays, 55 System design, 18 Technical specifications, 107 System design, 107 Technical support, 117 Test certificates, 32 Users, 58 Set CEM CERT Operating Instructions, 06/2021, A5E34491309-12...

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