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Sanyo LCD-40XAZ10F Service Manual
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Sanyo LCD-40XAZ10F Service Manual

Sanyo LCD-40XAZ10F Service Manual

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LCD-40XAZ10F
50 16
LCD TV
134

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Summary of Contents for Sanyo LCD-40XAZ10F

  • Page 1 LCD-40XAZ10F 50 16 LCD TV...

  • Page 2: Table Of Contents

    CONTENTS Safety precautions………………………………………………………………………..… Alignment instructions …………………………….…….………………………………… Instruction of software upgrading & boot burning ............ Working principle analysis of the unit……………………………….………….…………. Block diagram…………………………………..………………………………….………… 777 IC block diagram………………………………………………………………………..…… Wiring diagram ……………………………………………………………………………. Troubleshooting guide ………………………………………………………………..…… Schematic diagram………………………………………………………………………… APPENDIX-A: Assembly list APPENDIX-B: Exploded View Installing the Stand Wall mounting instructions...

  • Page 3: Safety Precautions

    This service manual is only for service personnel to take reference with. Before Attention: servicing please read the following points carefully. Safety precautions 1. Instructions Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire.
  • Page 4 would be unable to work and no way to get it repaired. If the connection wires, connections or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of dagmage.

  • Page 5: Alignment Instructions

    Alignment instructions 2 Adjustment equipment Digital multimeter Signal generator (54200) PC (presetting FLASH software) VG848, VG849 (VGA, YPbPr and HDMI signal generator) DVD player with HDMI output White balance apparatus (CA210) Monitor 3 Adjustment flow 3.1 Test voltage of power supply 3.1.1 Main board of non BBY model of which dimension is 26”...
  • Page 6 3.1.4 Main board of BBY model of which dimension is 24”. According to wiring diagram ‘9224KC7001JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set. a）Test voltage of socket X301 each pin in turn, please refer to voltage value as Table 5.
  • Page 7 3.2 Adjustment flow chart as Fig.1 Check if FLASH has been burned Product main board on line General assembly and adjustment White balance adjustment Connect to central signal source, check if each function of TV, such as omitted program, analog parameter control, etc. is normal? Check if output of earphones, speakers are normal? Input AV/S-VIDEO signal, check if each function of both channels are normal?
  • Page 8 4 Adjustment instruction 4.1 Unit adjustment 4.1.1 According to wiring diagram ‘9242KC4201JL’ , ‘9222KC4201JL’, ‘9219KC7201JL’ , ‘9224KC7001J’ or ‘9232KC7001JL’, connect main board, power board, key board and IR board correctly, switch on power supply, check if display is normal? 4.1.2 Instruction of factory menu a）First press key ‘Program source’, then press number keys “2、5、8、0”...
  • Page 9 4.2.3 White balance adjustment of YPbPr channel ADC calibration of SD mode: Input color-bar signal with format of 480i/60 Hz (VG848: Timing is 968，PAT is 918), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically, please note whether picture and data are abnormal clearly or not (main abnormal data phenomena are that several data are very different from the other or about 1000 more than the other);...
  • Page 10 adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically, Press key “Menu” to be back to upper menu, set “Program source” as VGA”, input monochrome signal with format of 800×600/60 Hz (VG848: Timing is 854，PAT is 948), enter into submenu “ADC adjustment”...
  • Page 11 5 Performance check 5.1 TV port Connect RF port to central signal source, first enter into channel menu, then auto search programs, check if there is any omitted program ,output of speakers and picture are normal 5.2 AV/S-Video port Input AV/S signal to corresponding terminal respectively, check if picture and sound are normal. 5.3 YPbPr/YCbCr port Input YUV signal from signal general VG848 with YUV format listed as Table 8, check if picture and sound are normal.
  • Page 12 6 User menu setting before leaving factory Enter into factory menu, select item ‘Reset’, TV set will be preset automatically before leaving factory. Be sure to do the step after completing adjustments in factory. 7 Instruction for software burning in factory as Table 10 Table 10 Instruction for software burning in factory Instruction for...

  • Page 13: Instruction Of Software Upgrading & Boot Burning

    Instruction of software upgrade Instruction of software upgrade for KC# model: 1. Save upgrade file “flash.img” into the root directory of a U disk; 2. Insert the U disk into USB port of TV set, press key “power” until TV set is in “standby”...
  • Page 14 Fig. 2 Factory menu 4. Press keys of remote control “▲”,”▼” to select item “ISP”, press key “enter” to begin updating progress, a prompt “Updating, Pls, Waiting…” is displaying, wait for a while until menu display (TV set is unable to accept other operation now), please refer to the Fig.
  • Page 15 Fig. 3 Updating prompt 5. TV set will auto-reset after completing update, according to step1 and step 2, enter into factory menu again to confirm updating completion by checking the time of update file.

  • Page 16: Working Principle Analysis Of The Unit

    Working principle analysis of the unit RF signal from antenna is sent into TUNER301 to be processed by HF-amplified and frequency mixing, then IF signal is outputted to SWF Z301 to be IF filtered to get ideal IF characteristics, then the signal is sent to main chip N301(RTD2674S)-27#,28# to be amplified by inline IF amplifier and synchronous demodulated to get CVBS.

  • Page 17: Block Diagram

    Block diagram...

  • Page 18: Ic Block Diagram

    IC block diagram Ｍａｉｎ　ＩＣ RTD2674S Pin List VCM_BB AVDD_BB0_3.3V HDDC0_SCL AIN_5L/LSADC6 HDDC0_SDA AIO_2R HDDC1_SCL AIO_2L HDDC1_SDA AIO_1R VGA_DDC_SCL AIO_1L VGA_DDC_SDA AIN_4R IO_3.3V AIN_4L GPIO_C8 AIN_3R GPIO_C6 AIN_3L GPIO_C5 AIN_2R STBY _CORE_1.2V AIN_2L SPI_DI AIN_1R SPI_DO AIN_1L SPI_SCK AOUT_R SPI_CS_N AOUT_L RESET_IN HPOUT_R GPIO_C4...
  • Page 19 Ｍａｉｎ　ＩＣ RTD2674S Table 1-1. RTD2674S Pin Assignments – Pin detail description (I/O Legend: A = Analog, I = Input, O = Output, P = Power, G = Ground) Pin No Pin Name Type Description Note Connect 1uF to GND VCM_BB Analog Audio Common Voltage Reference Analog 3.3V AVDD_BB0...
  • Page 20 Ｍａｉｎ　ＩＣ RTD2674S Digital I/O 3.3V VCC3_0 PAD I/O Power 3.3V 5V tolerance even when GPIO_A0 GPIO_A0 power-off 5V tolerance even when GPIO_A1 GPIO_A1 power-off Digital 1.2V, Power Down@ Core_1.2V Core Power 1.2V Power saving B_FP LVDS_Port_B_F_Pair_P B_FN LVDS_Port_B_F_Pair_N B_EP LVDS_Port_B_E_Pair_P B_EN LVDS_Port_B_E_Pair_N B_DP...
  • Page 21 Ｍａｉｎ　ＩＣ RTD2674S 5V tolerance even when GPIO_B9 GPIO_B9 power-off 5V tolerance even when GPIO_B10 GPIO_B10 power-off 5V tolerance even when GPIO_B12 GPIO_B12 power-off Digital 1.2V, Power Down@ Core_1.2V Core Power 1.2V Power saving DQS0 DDR_DQS0 DQ_7 DDR_Data7 DQ_6 DDR_Data6 SVCC25 DDR I/O Power 2.5V DQ_5 DDR_Data5...
  • Page 22 Ｍａｉｎ　ＩＣ RTD2674S DQ_15 DDR_Data15 DQ_14 DDR_Data14 DQ_13 DDR_Data13 DQ_12 DDR_Data12 DQ_11 DDR_Data11 DQ_10 DDR_Data10 SVCC25 DDR I/O Power 2.5V DQ_9 DDR_Data9 DQ_8 DDR_Data8 DQS1 DDR_DQS1 Digital 1.2V, Power Down@ Core_1.2V Core Power 1.2V Power saving V33_IO PAD I/O Power 3.3V Connect 10K to GND lsadc_ref LSADC reference...
  • Page 23 Ｍａｉｎ　ＩＣ RTD2674S 5V tolerance even when HDDC0_SDA HDMI DDC Data 0 power-off 5V tolerance even when HDDC0_SCL HDMI DDC Clock 0 power-off 5V tolerance even when HDMI CEC function power-off RX_V12 HDMI GDI Power 1.2V RX_V33 HDMI GDI Power 3.3V HDMI_1_CLKN HDMI_RX_Port1_CLK_Pair_Negative HDMI_1_CLKP...
  • Page 24 Ｍａｉｎ　ＩＣ RTD2674S ADC_VDC_VDD12 ADC Power 1.2V ADC_GND_OFF ADC GND VIN_11P S-Video C/Scart C Input VIN_A0N Common GND for Scart/SV VIN_9P S-Video Y/Scart Y Input VIN_12P S-Video C Input VIN_A1N Common GND for SV VIN_10P S-Video Y Input VIN_13P CVBS Input VIN_A2N Common GND for CVBS VIN_14P...
  • Page 25 R2A15112FP Ｄｉｇｉｔａｌ　ｐｏｗｅｒ　ａｍｐｌｉｆｉｅｒ　ＩＣ Pin Layout (Top View) 29 28 26 25 PROT VREF CLOCK N.C. N.C. R2A15112FP DVDD N.C. N.C. N.C. N.C. N.C. AVCC ROSC CBIAS N.C. 10 11 Terminal name(In parentheses, pin number.) :VD1(4,5),VD2(32,33) 　　 VD :HB1(44),HB2(41) :DVDD(42) DVDD :GND(16),VS1(46,47),VS2 (38,39) :OUT1(1,2),OUT2(35,36) :AVCC(15) AVCC...

  • Page 26: Wiring Diagram

    Wiring diagram...

  • Page 27: Troubleshooting Guide

    Troubleshooting guide 1. No raster...
  • Page 28 2. No picture, but sound is normal...
  • Page 29 3. No sound, but picture is normal.
  • Page 33 Power...
  • Page 34 PAD1 RESERVE POWER PAD2 GND/THD INPUT PAD3 CIN1 GPIO5 MENU 3.6K PAD8 CIN2 GPIO6 CIN3 GPIIO7 LED1 D[0] PAD4 5.6K CIN4 INT# CIN5 VOL- PAD5 LED2 D[1] CIN6 SCLK PAD6 CIN7 ADD0 LED3 D[2] CIN8 ADD1 CIN9 GPIO8 5.6K LED4 D[3] CIN10 GPIO9...
  • Page 35 APPENDIX-A: Main assembly 9240KC5211 LCD-40XAZ10F MAIN COMPONENT AND ITS NO. NAME N103 5270160001 EM6AA160TS-4G Main board XI6KC01701B0 N101 5272674001 RTD2674S N104 5272532004 W25X32VSSIG-E N308 5271511201 R2A15112FP Power board XI6KC0172010 IR board XI635KC01807 RC-J35-0A Remote control XI6010J03501 Touching key board XI635KC02103...

  • Page 36: Appendix-B: Exploded View

    APPENDIX-B: Exploded view (LCD-40XAZ10F)
  • Page 37 PART LIST OF EXPLODED VIEW REF.No. DESCRIPION Pedestal assembly Standing pole assembly Power board assembly Interface baffle (down) Main board assembly Interface baffle (right) Sound box assembly IR assembly Front cabinet Touching key assembly Display panel Key bracket Panel holder assembly Back cover Note: design and specification are subject to change without notice.
  • Page 38 PART LIST LCD-40XAZ10F ver. REF.No. PARTS No. DESCRIPION Q'TY REMARK XI6151225010 Pedestal assembly XI6156110000 Standing pole assembly XI6KC0172010 Power board assembly Interface baffle (down) XI5810T72200 Main board assembly XI6KC01701B0 XI5810E72110 Interface baffle (right) XI617083400A Sound box assembly IR assembly XI6KC0320910...

  • Page 39: Installing The Stand

    Appendix: Installing the Stand If the stand is provided, please read these instructions thoroughly before attempting this installation. You must install your TV into the stand in order for it to stand upright on a cabinet or other flat surface. If you intend to mount your TV on a wall or other vertical surface, you must remove the stand column.
  • Page 41 Augest 2010...

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