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Toro Workman GTX Operator's Manual
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Toro Workman GTX Operator's Manual

Gtx efi utility vehicle
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Original Instructions (EN)
Workman
®
Model No. 07409—Serial No. 400000000 and Up
Form No. 3442-924 Rev A
GTX EFI Utility Vehicle
*3442-924*

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Summary of Contents for Toro Workman GTX

  • Page 1 Form No. 3442-924 Rev A Workman ® GTX EFI Utility Vehicle Model No. 07409—Serial No. 400000000 and Up *3442-924* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 WARNING Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service CALIFORNIA Distributor or Toro Customer Service and have the Proposition 65 Warning model and serial numbers of your product ready.
  • Page 3 The safety-alert symbol (Figure 2) appears both in this manual and on the machine to identify important safety messages that you must follow to avoid accidents. This symbol will appear with the word Danger, Warning, or Caution. • Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 4: Table Of Contents

    Contents Servicing the Engine Oil........38 Servicing the Spark Plug........39 Adjusting the High/Low Idle ......40 Safety ............... 5 Fuel System Maintenance ........40 General Safety ........... 5 Inspecting Fuel Lines and Connections..... 40 Safety and Instructional Decals ......6 Replacing the Fuel Filter ........

  • Page 5: Safety

    Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. 2. Warning—do not touch the hot surface. 3.
  • Page 7 decal131-8463 131-8463 1. Forward 3. Reverse 2. Neutral 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 1. Do not exceed a tongue 2. Do not exceed a transport decal138-3397 138-3397 weight of 91 kg (200 lb). load of 680 kg (1,500 lb). EFI Models Only 1.
  • Page 8 decal138-3528 138-3528 EFI Models Only 1. Read the Operator’s 5. Spark plug air gap Manual before performing maintenance. 2. Engine intake/air filter 6. Engine oil 3. Fuel filter 7. Transmission fluid 4. Spark plug 8. Brake fluid decal139-3340 139-3340 EFI Models Only 1.

  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –...

  • Page 10: Burnishing The Brakes

    Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the engine-oil level before and after Registration card you first start the engine; refer to Checking the Predelivery Inspection Form Engine-Oil Level (page...

  • Page 11: Product Overview

    Product Overview g033925 Figure 4 1. Hood latch 5. Towing tongue 3. Steering wheel 7. Cargo-bed lever 2. Shift lever 4. Cargo bed 6. Fuel cap g034517 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch...

  • Page 12: Controls

    Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g033921 Figure 6 1. Steering wheel 6. USB power point 2. Gear-shift indicator 7. Parking-brake lever 3. Gear-shift lever 8. Choke control 4.
  • Page 13 Key Switch Choke Control The key switch is located at the lower, right corner of The choke control is located on the control panel. Use the dash panel (Figure the choke to help start a cold engine by pulling the choke control outward (Figure 6).
  • Page 14 Light Switch Fuel Gauge The light switch is located to the left of the steering The fuel gauge (Figure 11) is located on the fuel tank column (Figure 10). Use the light switch to illuminate in the filler cap, at the left side of the machine. The the headlights.

  • Page 15: Specifications

    High idle: 3,650 to 3,750 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com...

  • Page 16: Before Operation

    Operation section (if applicable) in the Installation Instructions. Visit www.Toro.com for your instructions or scan the QR code (if applicable) on Performing Daily your attachment.

  • Page 17: Adding Fuel

    Adding Fuel Recommended Fuel Type Unleaded gasoline Minimum octane rating 87 (US) or 91 (research octane; outside the US) Ethanol No more than 10% by volume Methanol None MTBE (methyl tertiary butyl Less than 15% by volume ether) Do not add to the fuel Use only clean, fresh (no more than 30 days old), fuel from a reputable source.

  • Page 18: During Operation

    • • A break-in oil for the engine is not required. Before you start the machine, ensure that the Original engine oil is the same type specified for transmission is in neutral, the parking brake is regular oil changes. engaged, and you are in the operating position. •...
  • Page 19 Do not dump a loaded cargo bed while the in rough terrain, or on a slope, which could result in machine is sideways on a slope. The change a rollover. Contact an authorized Toro distributor for in weight distribution may cause the machine to more information.

  • Page 20: Operating The Cargo Bed

    Operating the Cargo Bed Raising the Cargo Bed to the Dump Position WARNING A raised bed could fall and injure persons that are working beneath it. • Always use the prop rod to hold the bed up before working under the bed. g034019 Figure 15 •...
  • Page 21 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 15).

  • Page 22: Using The Rear Cargo Bed Accessory Mount

    Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate.

  • Page 23: Loading The Cargo Bed

    Loading the Cargo Bed Material Density Maximum Cargo Bed Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120...

  • Page 24: Stopping The Machine

    After Operation Note: If the engine is cold, press and hold the accelerator pedal about half-way down, and pull the choke knob out to the O position. Return the choke knob to the O position after the After Operation Safety engine warms up.

  • Page 25: Towing The Machine

    The machine is capable of pulling trailers. A tow hitch g034273 is available for the machine. Contact your authorized Figure 22 Toro distributor for details. 1. Rear tie-down points When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either...

  • Page 26: Maintenance

    Such use • To ensure that the entire machine is in good could void the product warranty of The Toro® condition, keep all hardware properly tightened. Company. Recommended Maintenance Schedule(s)
  • Page 27 • Complete all of the yearly maintenance procedures that are specified in the engine Yearly owner's manual. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.

  • Page 28: Daily Maintenance Checklist

    CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Shut off the engine and remove the key from the switch before you perform any maintenance. Daily Maintenance Checklist Duplicate this page for routine use.

  • Page 29: Maintaining The Machine Under Special Operating Conditions

    Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •...

  • Page 30: Lifting The Machine

    Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the key switch before getting off the machine.

  • Page 31: Raising And Lowering The Seat Assembly

    Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 26).

  • Page 32: Installing A Bench Cushion

    Lubrication Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 31).
  • Page 33 g192347 Figure 34 1. Spindle 2. Hub and rotor assembly g033047 Figure 32 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
  • Page 34 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 35). spindle (Figure 36). g192344 Figure 36 g033050 1. Nut retainer 4.
  • Page 35 g192345 Figure 37 1. Cotter pin 3. Dust cap 2. Nut retainer Install the cotter pin and bend each legs around the retainer (Figure 37). Install the dust cap onto the hub (Figure 37). Repeat steps through for the hub and rotor at the other side of the machine.

  • Page 36: Engine Maintenance

    Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces.
  • Page 37 Replacing the Air-Cleaner Element Service Interval: Every 50 hours—Under special operating conditions (refer to Maintaining the Machine under Special Operating Conditions)—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged. Every 100 hours—Under normal operating conditions—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged.

  • Page 38: Servicing The Engine Oil

    Servicing the Engine Oil Engine-Oil Specifications Crankcase Capacity: 1.0 L (1.1 US qt) Oil Type: API service class SJ or higher detergent oil Viscosity: See the table below. g192771 g034082 Figure 41 Figure 40 Checking the Engine-Oil Level Service Interval: Before each use or daily Note: The machine is shipped with oil in the crankcase;...

  • Page 39: Servicing The Spark Plug

    Changing the Engine Oil Servicing the Spark Plug Service Interval: After the first 5 hours—Change the Checking and Replacing the Spark engine oil. Plug Every 50 hours—Under special operating conditions (refer to Maintaining the Machine Service Interval: Every 100 hours/Yearly (whichever under Special Operating Conditions)—change comes first) Replace the spark plug the engine oil.

  • Page 40: Adjusting The High/Low Idle

    Fuel System Install the spark-plug wire. Repeat steps through for the other spark Maintenance plug. Adjusting the High/Low Idle Inspecting Fuel Lines and Connections Lift the cargo bed and secure it with the prop rod. At the throttle cable housing, loosen the forward Service Interval: Every 400 hours/Yearly (whichever jam nut and tighten the rear jam nut to increase comes first)

  • Page 41: Servicing The Carbon Canister

    Servicing the Carbon Canister Checking the Air Filter for the Carbon Canister Service Interval: After the first 50 hours Every 200 hours Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 46).

  • Page 42: Electrical System Maintenance

    Disconnecting the Battery Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Electrical System Safety Sparks can cause the battery gasses to • Disconnect the battery before repairing the explode, resulting in personal injury. machine.
  • Page 43 Removing the Battery Installing the Battery Disconnect the battery cables; refer to Install the battery as shown in Figure Disconnecting the Battery (page 42). Remove the battery as shown in Figure g034327 Figure 49 g034326 Connect the battery cables; refer to Connecting Figure 48 the Battery (page...

  • Page 44: Replacing The Fuses

    Connecting the Battery Replacing the Fuses Connect the battery as shown in Figure There are 5 fuses in the electrical system; the other slots are open for options. They are located beneath the seat assembly (Figure 51). Horn 30 A Main power 15 A Headlights...

  • Page 45: Maintaining The Headlights

    Maintaining the Headlights Secure the headlight assembly with the speed clips that you removed in step 4. Connect the electrical connector for the harness Replacing the Headlight to the connector of the lamp assembly (Figure Specification: See your Parts Catalog. 52).

  • Page 46: Drive System Maintenance

    Inspecting the Steering and Drive System Suspension Components Maintenance Service Interval: Every 100 hours—Inspect the steering and suspension for loose Maintaining the Tires or damaged components. Service Interval: Every 100 hours—Check the With the steering wheel at the centered position condition of the tires and rims.

  • Page 47: Adjusting The Front Wheel Alignment

    If the measurement does not fall within 0 to 6 mm (0 to 1/4 inch), loosen the jam nuts at the Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. outer end of the tie rods (Figure 58).

  • Page 48: Checking The Transaxle-Fluid Level

    Checking the Remove the drain plug and the seal, and allow the fluid to drain completely (Figure 59). Transaxle-Fluid Level Note: Retain the drain plug and seal for installation in step 4. Service Interval: Every 100 hours Install the drain plug and seal, and torque it to Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 20 to 27 N∙m (15 to 20 ft-lb).

  • Page 49: Adjusting The Neutral Gear-Shift Position

    Adjusting the Neutral Gear-Shift Position Loosen the jam nuts on the gear-shift cable and adjust them as necessary (Figure 60). g011947 Figure 61 2. Bolts 1. Cover Thoroughly clean the inside of the cover and g034455 Figure 60 the inner components of the clutch using compressed air.

  • Page 50: Cooling System Maintenance

    Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. g026341 –...

  • Page 51: Brake Maintenance

    Engage the parking brake by pulling the be worn and need to be replace. Contact your parking-brake lever toward you, until you feel authorized Toro distributor for assistance. tension. If you do not feel tension when pulling the Checking the Brake-Fluid parking-brake toward you within 11.4 to 16.5 cm...

  • Page 52: Inspecting The Brakes

    Replacing the Service and Parking-Brake Pads Service Interval: Every 400 hours Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. Changing the Brake Fluid g002136 Service Interval: Every 1,000 hours Figure 65 Contact your authorized Toro distributor.

  • Page 53: Belt Maintenance

    Belt Maintenance Replacing the Drive Belt Raise the cargo bed; refer to Raising the Cargo Bed to the Dump Position (page 20). Servicing the Drive Belt Shift the transmission into the N position, EUTRAL engage the parking brake, rotate the key switch Checking the Drive Belt to the O position, and remove the key.

  • Page 54: Chassis Maintenance

    Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent.

  • Page 55: Storage

    Change the engine oil; refer to Servicing the Paint all scratched or bare metal surfaces Engine Oil (page 38). with paint available from your authorized Toro Check the tire pressure; refer to Checking the distributor. Tire Pressure (page 16).
  • Page 56 Notes:...
  • Page 57 Notes:...
  • Page 58 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 59 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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07409

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