SERVICE MANUAL D-ILA PROJECTION TELEVISION YA337 2005 HD-56FH96, HD-61FH96, HD-70FH96 BASIC CHASSIS [HD-70FH96] TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION Contents Items HD-56FH96 HD-61FH96 HD-70FH96 Dimensions ( W × H × D ) 131.8 cm × 96.7 cm × 43.4 cm 145.6 cm × 104.3 cm × 46.7 cm 162.6 cm × 116.8 cm × 51.9 cm (52" × 38-1/8" × 17-1/8") (57-3/8"...
SECTION 1 PRECAUTION SAFETY PRECAUTIONS (1) The design of this product contains special hardware, (6) Isolation Check (Safety for Electrical Shock Hazard) many circuits and components specially for safety After re-assembling the product, always perform an purposes. For continued protection, no changes should be isolation check on the exposed metal parts of the cabinet made to the original design unless authorized in writing by (antenna terminals, video/audio input and output terminals,...
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INSTALLATION LAMP UNIT HANDLING CAUTION 1.2.1 HEAT DISSIPATION If the heat dissipation vent behind this unit is blocked, cooling LAMP UNIT : TS-CL110UAA efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the predetermined level and power will be turned off automatically.
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1.3.3 LAMP UNIT REPLACEMENT 1.3.6 PRECAUTION FOR REPLACEMENT (1) The lamp replacement message will appear when need to • Do not replace the LAMP UNIT immediately after the projector change the lamp. After replace the lamp, need to reset the has been used.
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SERVICE PARTS KIT INSTRUCTIONS SCREEN HANDLING CAUTIONS Due to the character of this product, these OPTICAL /DRIVE 1.5.1 SCREEN STORAGE ASS'Y are prepared. Store the SCREEN ASS'Y in a standing position in order to avoid Please note these OPTICAL/DRIVE ASS'Y when replacing or deformation.
Expression of a favorite screen can be chosen by the VIDEO VIDEO INPUT LABEL STATUS function. This function is used to label video input connections for the onscreen displays. MAIN DIFFRENCE LIST Item HD-56FH96 HD-61FH96 HD-70FH96 MEDIA CARD VIEWER DIGITAL PWB SRA0D003A-M2 SRA0D002A-M2 SRA0D001A-M2 ←...
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TECHNICAL INFORMATION 2.4.1 D-ILA DEVICE SPECIFICATION 2.4.4 D-ILA DEVICE STRUCTURE Item Content R / G / B DEVICE (SIDE VIEW) H: 1952 × V:1088 Resolution Glass Pixel number about 2123776 substrate H : 8.1µm × V :8.1µm Pixel size Aspect ratio 16 : 9 Incident light Contrast ratio...
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2.4.5 MAIN CPU PIN FUNCTION [IC7601 : DIGITAL PWB ASS'Y] Pin name Function Pin name Function VHOLD1 Data slice for main screen closed caption Not used HFLT1 I/O LPF for main screen closed caption video input Not used Not used Not used Not used Not used...
• Make sure that there is no bent or stain on the connectors before inserting, and firmly insert the connectors. • Wait until the LAMP UNIT has cool down is completely. • While not in repair service, place the chassis back its original position. 3.1.1 FRONT SIDE DISASSEMBLY [HD-56FH96] 3.1.1.1 REMOVING THE SPEAKER GRILL (Fig.1) 3.1.1.8...
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SCREEN BLOCK SCREEN BRACKET FRONT BRACKET SCREEN ASS'Y BACK COVER SCREEN BLOCK FRONT PANEL MAIN BODY CENTER COVER SPEAKER FRONT LED PWB SPEAKER CENTER PANEL SPEAKER GRILL FRONT ORNAMENT PANEL Fig.1 (No.YA337)1-11...
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3.1.1.10 REMOVING THE MIRROR (Fig.2) 3.1.1.13 REMOVING THE BACK COVER (Fig.2) • Remove the SPEAKER GRILL. • Remove the SPEAKER GRILL. • Remove the FRONT PANEL. • Remove the FRONT PANEL. • Remove the SCREEN BLOCK. • Remove the SCREEN BLOCK. (1) Remove the 4 screws [A] attaching the MIRROR HOLDER •...
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BACK COVER MIRROR HOLDER MIRROR HOLDER MIRROR MIRROR HOLDER SIDE CONTROL SPEAKER MAIN BODY SIDE CONTROL BASE SUPPORT HOLDER FRONT SPEAKER Fig.2 (No.YA337)1-13...
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3.1.2 FRONT SIDE DISASSEMBLY [HD-61FH96] 3.1.2.1 REMOVING THE SPEAKER GRILL (Fig.3) 3.1.2.7 REMOVING THE CENTER COVER (Fig.3) (1) Remove the 2 screws [A]. • Remove the SPEAKER GRILL. (2) Remove the SPEAKER GRILL. • Remove the FRONT PANEL with SCREEN ASS'Y. (1) Remove the 2 screws [J].
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BACK COVER SPEAKER PLATE SPEAKER BACK COVER FILTER FILTER COVER CENTER SPEAKER COVER PLATE SCREEN BRACKET SPEAKER FRONT PANEL FRONT SCREEN ASS'Y LED PWB SCREEN BRACKET CENTER PANEL SPEAKER GRILL FRONT ORNAMENT PANEL Fig.3 (No.YA337)1-15...
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3.1.2.11 REMOVING THE MIRROR (Fig.4) 3.1.2.13 REMOVING THE CORNER COVER (Fig.4) • Remove the SPEAKER GRILL. • Remove the SPEAKER GRILL. • Remove the FRONT PANEL. • Remove the FRONT PANEL. (1) Remove the 6 screws [A] attaching the MIRROR HOLDER (1) Remove the 1 screw [E].
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BACK COVER MIRROR HOLDER MIRROR HOLDER CORNER COVER MIRROR HOLDER MIRROR SIDE CONTROL CORNER COVER MAIN BODY SIDE CONTROL BASE FRONT Fig.4 (No.YA337)1-17...
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3.1.3 FRONT SIDE DISASSEMBLY [HD-70FH96] 3.1.3.1 REMOVING THE SPEAKER GRILL (Fig.5) 3.1.3.7 REMOVING THE SCREEN BLOCK (Fig.5) (1) Remove the 2 screws [A]. • Remove the SPEAKER GRILL. (2) Remove the SPEAKER GRILL. • Remove the SPEAKER. • Remove the FRONT PANEL. NOTE : (1) Remove the 6 screws [H] and 8 screws [J].
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SCREEN BLOCK SCREEN ASS'Y SCREEN BRACKET SCREEN BRACKET BACK COVER FRONT PANEL MAIN BODY SCREEN BLOCK SPEAKER CENTRE COVER FRONT LED PWB FRONT SPEAKER CENTER PANEL ORNAMENT PANEL SPEAKER GRILL Fig.5 (No.YA337)1-19...
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3.1.3.10 REMOVING THE MIRROR (Fig.6) 3.1.3.12 REMOVING THE SIDE CONTROL PWB (Fig.6) • Remove the SPEAKER GRILL. • Remove the SPEAKER GRILL. • Remove the SPEAKER. • Remove the SPEAKER. • Remove the FRONT PANEL. • Remove the FRONT PANEL. •...
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BACK COVER MIRROR HOLDER STOPPER MIRROR HOLDER(top) MIRROR HOLDER BRACKET(top) MIRROR MIRROR HOLDER HOLDER (side) (side) MIRROR BACK COVER BRACKET (REAR) SIDE CONTROL BACK COVER BRACKET (L/R) SIDE CONTROL BASE BACK COVER BRACKET (FRONT) MAIN BODY SPEAKER BOX FRONT SPEAKER BOX Fig.6 (No.YA337)1-21...
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3.1.4 REAR SIDE DISASSEMBLY 3.1.4.4 REMOVING THE AV TERMINAL BOARD (Fig.7) • Remove the LAMP COVER. 3.1.4.1 REMOVING THE LAMP UNIT (Fig.7) • Remove the BODY COVER. (1) Remove the 1 screw [A]. • Remove the BODY BRACKET. (2) Remove the LAMP COVER. •...
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3.1.4.9 REMOVING THE ATSC TUNER MODULE PWB (Fig.7) 3.1.4.11 REMOVING THE IRIS PWB (Fig.7) • Remove the LAMP COVER. • Remove the LAMP COVER. • Remove the BODY COVER. • Remove the BODY COVER. • Remove the BODY BRACKET. • Remove the BODY BRACKET. •...
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LAMP UNIT MAIN BODY LAMP COVER FRONT BODY BRACKE DIGITAL PWB TUNER PWB HANGER ATSC TUNER BRACKET SHIELD COVER ATSC TUNER COOLING FAN DIGITAL PWB SHIELD COVER ANALOG PWB POWER DIGITAL PWB BRACKET ATSC TUNER MODULE PWB SD CARD PWB SD CARD BRACKET AV TERMINAL BOARD...
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3.1.4.13 REMOVING THE LAMP COVER SW PWB (Fig.8) 3.1.4.18 REMOVING THE IRIS PWB (Fig.8) • Remove the LAMP COVER. • Remove the LAMP COVER. • Remove the BODY COVER. • Remove the BODY COVER. • Remove the BODY BRACKET. • Remove the BODY BRACKET. •...
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3.1.4.22 REMOVING THE OPTICAL BLOCK COOLING FAN 3.1.4.24 REMOVING THE CARD VIEWER PWB [HD-70FH96] (Fig.8) (Fig.8) • Remove the LAMP COVER. • Remove the LAMP COVER. • Remove the BODY COVER. • Remove the BODY COVER. • Remove the BODY BRACKET. •...
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OPTICAL / DRIVE ASS'Y FRONT TOP DUCT PLATE REMOCON THERMOSTAT LAMP BALLAST BLOCK LAMP BALLAST TOP DUCT DUCT IRIS LAMP FAN DUCT DEVICE LAMP SHIELD LAMP COOLING FAN BALLAST SHIELD UNIT CASE DRIVE BALLAST UNIT LAMP BALLAST COOLING FAN BRACKET COOLING FAN BRACKET THERMO PWB...
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MEMORY IC REPLACEMENT • This model uses the memory IC. • This memory IC stores data for proper operation of the video and drive circuits. • When replacing, be sure to use an IC containing this (initial value) data. 3.2.1 MEMORY IC TABLE Simbol Number of pins Mounting PWB Main content of data...
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3.2.4 SETTINGS OF FACTORY SHIPMENT 3.2.4.1 BUTTON OPERATION 3.2.4.2 REMOTE CONTROL DIRECT OPERATION Setting item Setting position Setting item Setting position POWER INPUT CHANNEL CABLE-02 CHANNEL CABLE-02 VOLUME VOLUME INPUT MUTING DISPLAY ASPECT NTSC Reguler HD FULL SLEEP TIMER THEATER PRO NATURAL CINEMA AUTO C.C.
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REPLACEMENT OF CHIP COMPONENT 3.3.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.3.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it.
SECTION 4 ADJUSTMENT ADJUSTMENT PREPARATION MEASURING INSTRUMENT AND FIXTURES (1) There are 2 ways of adjusting this TV : One is with the • Oscilloscope REMOTE CONTROL UNIT and the other is the • Signal generator (Pattern generator) conventional method using adjustment parts and [NTSC / 525i / 525p / 750p / 1125i] components.
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BASIC OPERATION OF SERVICE MODE 4.5.1 HOW TO ENTER THE SERVICE MODE 4.5.4 ADJUSTMENT MODE (1) Set to "0 minutes" using the [SLEEP TIMER] key. This mode is used to adjust the VIDEO CIRCUIT and the MTS (2) While "0 minutes" is displayed, press the [VIDEO STA- CIRCUIT.
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(3) VIDEO STATUS 4.5.5 RGB BOX PATTERN MODE This mode is used to adjust the DRIVE CIRCUIT. : STANDARD 4.5.5.1 HOW TO ENTER THE RGB BOX PATTERN MODE : DYNAMIC When the SERVICE MENU SCREEN of SERVICE MODE is : THEATER displayed, press [9] key to enter the RGB BOX PATTERN GAME : GAME...
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INITIAL SETTING VALUES IN THE SERVICE MODE • Perform fine-tuning based on the "initial values" using the remote control when in the Service mode. • The "initial values" serve only as an indication rough standard and therefore the values with which optimal display can be achieved may be different from the default values.
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4.7.2 DRIVE CIRCUIT Measuring Item Test point Adjustment part Description instrument DRIVE Remote [9.RGB BOX PATTERN] (1) Set to "0 minutes" using the [SLEEP TIMER] CONVERGENCE control unit key. (2) Press [VIDEO STATUS] [DISPLAY] key simultaneously, to enter the Vertical RGB box pattern Horizontal RGB box pattern SERVICE MODE.
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4.7.3 VIDEO CIRCUIT Measuring Item Test point Adjustment part Description instrument WHITE Remote [1.ADJUST] (1) Receive a NTSC 75% all white pattern. BALANCE control unit S001: R DRIVE (Red drive) (2) Set "VIDEO STATUS" to "STANDARD". (HIGHLIGHT) S002: G DRIVE (Green drive) (3) Set "ASPECT"...
SECTION 5 TROUBLESHOOTING SELF CHECK FEATURE 5.1.5 POINTS TO NOTE WHEN USING THE SELF CHECK FEATURE 5.1.1 OUTLINE In addition to circuit failures (abnormal operation), the following This unit comes with the "Self check" feature, which checks the cases may also be diagnosed as "Abnormal" and displayed and operational state of the circuit and displays/saves it during counted as "NG".
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5.1.6 DETAILS Self check is performed for the following items: < Page 1 of screen > Diagnosis Detection item Display Detection content Detection timing signal (line) Low bias line short Detection of the low bias line(5V/9V/12V) short. LB_PRO Detection starts 3 seconds after protection Q9821, Q9831, Q9861...
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5.1.7 DISPLAY METHOD WHEN RASTER IS NOT AVAILABLE In a state where a display screen does not appear due to the failure of this unit, the POWER LED (blue) and LAMP/PROGRAM LED (orange) can be flushing and display a trouble mode. The factors in case the power is forcibly shut down at the time of failure are memorized and those are displayed.
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Victor Company of Japan, Limited ILA Display Category 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan (No.YA337) Printed in Japan...