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Sony Xperia ZL Working Instructions
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Sony Xperia ZL Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
ZL
C6502, C6503, C6506 & L35h
1271-7733 Rev 2
Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia C6502, C6503, C6506 & L35h 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.25 FPC AVP ..................... 38 4.26 FPC Camera key PBA ................ 39 4.27 FPC Side Key ..................40 4.28 Front Assy ..................41 4.29 Gasket Battery FPC Support ............. 42 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 2(76)
  • Page 3 5.5 Connect battery .................. 73 5.6 Back Cover Assy ................74 Revision History ................76 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 3(76)

  • Page 4: Exterior Views

    Working Instruction (mech) Exterior Views 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 4(76)

  • Page 5: Tools

    10. Backcover Adhesive alignment fixture 11. Backpanel press Top Inlay 12. Battery press Top Inlay 13. Bottom Press Inlay For part not on the tools above, refer to the ‘Tools Catalogue/Matrix’! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 5(76)
  • Page 6 Working Instruction (mech) 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 6(76)

  • Page 7: Disassembly

    2. Clip USB 3. Carrier Spbox Assy* 4. PBA Complete Assy* 5. Front Assy Unit* 6. Ant NFC *) Assy and Unit is used when several parts are handled 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 7(76)

  • Page 8: Back Cover Assy

    Gently rub with a Nylon Pointer to remove the Adhesive Backcover. Remove and clean any remaining adhesive residue found on Back Cover Assy and Front Assy Unit 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 8(76)

  • Page 9: Disconnect Battery

    Remove the two Screw 3.0 screws holding the Clip USB by using a screwdriver with Bits (JCIS No 0). Scrap! Not to be reused! Remove the Clip USB. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 9(76)

  • Page 10: Carrier Spbox

    Also remove the Screw 3.5 screw holding the Carrier Spbox Assy, by using a screwdriver with Bits (JCIS No 0). Scrap! Not to be reused! Gently lift up the Carrier Spbox Assy. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 10(76)

  • Page 11: Pba Complete Assy

    Use the Front Opening Tool to remove the BtB connector from the PBA Complete and loosen the wire from the Adhesive Vibrator. Do not damage the components on the PBA Complete! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 11(76)
  • Page 12 Scrap! Not to be reused! Gently lift the PBA Complete Assy, Front left side first as shown in picture. Do not damage the Flex Films or the wires! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 12(76)

  • Page 13: Ant Nfc

    Open the ZIF connector with the Front Opening Tool and loosen the Ant NFC from the PBA Complete. Do not damage the components on the PBA Complete! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 13(76)

  • Page 14: Replacement

    Follow the 5.4 – 5.6 Reassembly instructions! Carrier Spbox Assy Follow the 3.1 – 3.4 Disassembly instructions! Prepare a new Carrier Spbox Assy. Follow the 5.3 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 14(76)

  • Page 15: Pba Complete Assy

    Follow the 5.2 – 5.6 Reassembly instructions! Front Assy Unit Follow the 3.1 – 3.5 Disassembly instructions! Prepare a new Front Assy Unit. Follow the 5.2 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 15(76)

  • Page 16: Adhesive

    Secure its position by applying some pressure with your hand during 5s on the Back Cover REMOVAL Make sure that both the Back Cover Assy and the Front Assy Unit is clean from old Adhesive Battery. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 16(76)

  • Page 17: Adhesive Battery

    Place the Adhesive Battery with the protection film at its place on the Battery 2300 mAh and apply some pressure with your fingers before removing the protection film. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 17(76)

  • Page 18: Adhesive Label

    Gently peel off the Adhesive Label. Scrap the Adhesive Label! Not to be reused! INSTALLATION Attach a new Adhesive Label to the Label Mobile Phone according to the picture. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 18(76)

  • Page 19: Adhesive Vibrator

    5.6 Reassembly instructions! REMOVAL Use the Flex Film Assembly Tool to peel of the Adhesive Vibrator. INSTALLATION Place the new Adhesive Vibrator in the cavity for the vibrator. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 19(76)

  • Page 20: Adhesive Vibrator Wire

    PBA Complete. Connect the BtB Connector from the Vibrator to the PBA Complete and secure its wires on the Adhesive Vibrator Wire with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 20(76)

  • Page 21: Ant Nfc

    Use the Flex Film Assembly Tool to securely attach the ZIF connector from the Ant NFC to the BPA Complete. Lock the ZIF connections with the Front Opening Tool 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 21(76)
  • Page 22 Working Instruction (mech) Replacement Fold the Ant NFC on to the PBA Complete using the shielding lid’s elevation as a guide according to picture and secure it with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 22(76)

  • Page 23: Attachment Power Key

    Place the new Attachment Power Key with the flat side downwards. When changing the Attachment Power Key, also change the Key Power. Hold the Attachment Power Key in place while snapping the Key Power in place! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 23(76)

  • Page 24: Back Cover

    4.13 Back Cover Follow the 3.1 Disassembly instructions! Carry out 4.23 Removal Instructions! Prepare a new Back Cover. Carry out 4.23 Installation Instructions! Follow the 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 24(76)

  • Page 25: Battery 2300 Mah

    Be careful not to apply force to / bend the Flex Films as they are very fragile when frozen! Let both the Battery 2300 mAh and the Front Assy dry before re-use! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 25(76)
  • Page 26 Lower inlay = Bottom Press Inlay Place the phone in the Bottom Press Inlay and follow the instruction in 1003-9107 Tool Catalogue – mechanical and document Toothed Rack Press Instruction for use. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 26(76)

  • Page 27: Battery Grounding

    Be careful not to puncture / damage the battery! Scrap the Battery Grounding, not to be reused! INSTALLATION Place the new Battery Grounding at the correct place according to picture and secure it with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 27(76)

  • Page 28: Camera 13 Mp

    Be careful not to touch the lens of the Camera 13 MP! INSTALLATION Place the Camera 13MP in the Carrier Spbox. Be careful not to touch the lens of the Camera 13MP! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 28(76)

  • Page 29: Camera 2.2 Mp

    Make sure that the Mic Protection Tape is not affected INSTALLATION Place the Camera 2.2 MP in its proper position. Be careful not to touch the lens of the Camera 2.2 MP! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 29(76)

  • Page 30: Carrier Antenna

    Insert the tool as far as it goes and lift the Carrier Antenna with the tip of the tool. INSTALLATION Mount the Carrier Antenna from the opposite side of the Vibrator first and secure its position with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 30(76)

  • Page 31: Carrier Sidekey

    Make sure that you don’t damage the Front Assy Unit! Make sure that you don’t damage the Front Assy Unit! Scrap the FPC Camera key PBA and FPC Side Key, not to be reused! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 31(76)
  • Page 32 Fold the flex on the FPC Camera Key PBA place in its proper position located on the Front Assy unit as shown in picture. Secure its position with your fingers. Don’t forget to install new Mic Protection Tape! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 32(76)

  • Page 33: Carrier Spbox

    Follow the 4.16 and 4.32 Removal instructions! Prepare a new Carrier Spbox! Carry out the Installation as described below! Follow the 4.32 and 4.16 Installation instructions! Follow the 5.3 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 33(76)

  • Page 34: Carrier Ear Piece Holder

    Put the Carrier Ear Piece Holder in place in the frame of the Front Assy Unit. Use the steering pins from the Carrier Ear Piece Holder to guide it. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 34(76)

  • Page 35: Clip Usb

    Working Instruction (mech) Replacement 4.22 Clip USB Follow the 3.1 – 3.3 Disassembly instructions! Prepare a new Clip USB! Follow the 5.4 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 35(76)

  • Page 36: Cover Card

    Follow the 5.6 Reassembly instructions! REMOVAL Loosen the Cover Card from the Back Cover with your fingers. INSTALLATION Fasten the Cover Card to the pin on the Back Cover with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 36(76)

  • Page 37: Earspeaker

    5.6 Reassembly instructions! INSTALLATION Place the Earspeaker in the cavity on the Carrier Ear Piece Holder at correct position. The Springs from the Earspeaker should be according to picture! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 37(76)

  • Page 38: Fpc Avp

    Follow the 5.3 – 5.6 Reassembly instructions! REMOVAL Gently peel of the FPC AVP from the Carrier Spbox Assy with your fingers. INSTALLATION Place it on the FPC AVP at correct position. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 38(76)

  • Page 39: Fpc Camera Key Pba

    Peel of the FPC Camera key PBA from the Carrier Sidekey. Scrap the FPC Camera key PBA, not to be reused! INSTALLATION Attach the FPC Camera key PBA to the Carrier Sidekey according to the picture. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 39(76)

  • Page 40: Fpc Side Key

    Peel of the FPC Side Key from the Carrier Sidekey. Scrap the FPC Side Key, not to be reused! INSTALLATION Attach the new FPC Side Key to the Carrier Sidekey according to the picture. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 40(76)

  • Page 41: Front Assy

    Carry out the Installation as described below! Follow the 4.26, 4.19, 4.7, 4.14-15, 4.44, 4.17-18, 4.9, 4.50 and 4.21 Installation instructions! Follow the 5.2 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 41(76)

  • Page 42: Gasket Battery Fpc Support

    Scrap the Gasket Battery FPC Support, not to be reused! INSTALLATION Place the new Gasket Battery FPC Support according to the picture and secure its position with your fingers 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 42(76)

  • Page 43: Gasket Proximity

    INSTALLATION Place the new Gasket Proximity according to the picture. Secure its position with your fingers. Make sure that the components on the PBA Complete are not covered! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 43(76)

  • Page 44: Gasket Vibrator

    Be careful not to damage the wires from the Vibrator! INSTALLATION Place the new Gasket Proximity according to the picture. Fold the tabs over the Vibrator. Secure its position with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 44(76)

  • Page 45: Grommet Avp

    Gently peel of the Grommet AVP from the FPC AVP with your fingers. INSTALLATION Place the Grommet AVP on the AVP Socket on the FPC AVP at correct position and place the AVP socket in the cavity. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 45(76)

  • Page 46: Key Camera

    Place Key Camera from the inside out and the largest edge closest to the Key Power (see first picture on this page). It will not fit the other way around! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 46(76)

  • Page 47: Key Power

    Place the Attachment Power Key with the flat side downwards. When changing the Key Power, also change the Attachment Power Key. Hold the Attachment Power Key in place while snapping the Key Power in place! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 47(76)

  • Page 48: Key Volume

    Place Key Volume from the inside out with the largest edge on the Key Volume closest to the short side of the unit (see first picture on this page). It will not fit the other way around! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 48(76)

  • Page 49: Label Mobile Phone

    Place the new Label Mobile Phone, use the screws as reference for placement. Put the Adhesive Label at the top of the Label Mobile Phone and fold the Label Mobile Phone. Close the Cover Card. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 49(76)

  • Page 50: Mic Protection Tape

    Use the Flex Film Assembly Tool to remove the Mic Protection Tape. Scrap the Mic Protection Tape! Not to be reused! INSTALLATION Place the new Mic Protection Tape as shown in the picture. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 50(76)

  • Page 51: Panel Bottom

    Be careful not to damage the Front Assy INSTALLATION Place the new Panel Bottom in place guided by the hole as reference. Don’t bend the Panel Bottom as it might crack! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 51(76)

  • Page 52: Panel Side Left

    Be careful not to damage the Front Assy INSTALLATION Place the new Panel Side Left in place guided by the hole and chamfering as reference. Don’t bend the Panel Side Left as it might crack! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 52(76)

  • Page 53: Panel Side Right 1

    Be careful not to damage the Front Assy INSTALLATION Place the new Panel Side Right 1 in place guided by the chamfering as reference. Don’t bend the Panel Side Right 1 as it might crack! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 53(76)

  • Page 54: Panel Side Right 2

    Be careful not to damage the Front Assy INSTALLATION Place the new Panel Side Right 2 in place guided by the chamfering as reference. Don’t bend the Panel Side Right 2 as it might crack! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 54(76)

  • Page 55: Panel Top

    Be careful not to damage the Front Assy! INSTALLATION Place the new Panel Top in place guided by the hole as chamfering as reference. Don’t bend the Panel Top as it might crack! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 55(76)

  • Page 56: Pba Complete

    Prepare a new PBA Complete! Carry out the Installation as described below! Follow the 4.10, 4.29, 4.31, 4.49 and 4.50 Installation instructions! Follow the 5.1 – 5.6 Reassembly instructions! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 56(76)

  • Page 57: Shield Can Chat Camera

    Place the new Shield Can Chat Camera in the cavity in the bottom left corner of the unit. Make sure that the Mic Protection Tape is not affected! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 57(76)

  • Page 58: Silicon Camera Key

    Use the Flex Film Assembly Tool to place the Silicon Camera Key in the cavity for the Silicon Camera Key in the Front Assy. Be aware of the unsymmetrical shape of the part! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 58(76)

  • Page 59: Silicon Power Key

    Use the Flex Film Assembly Tool to place the Silicon Power Key in the cavity for the Silicon Power Key in the Front Assy. Be aware of the unsymmetrical shape of the part! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 59(76)

  • Page 60: Silicon Volume Key

    Use the Flex Film Assembly Tool to place the Silicon Volume Key in the cavity for the Silicon Power Key in the Front Assy. Be aware of the unsymmetrical shape of the part! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 60(76)

  • Page 61: Wi Bottom

    Remove the old WI Bottom by peeling it off with the Nylon Pointer. Scrap the WI Bottom! Not to be reused! INSTALLATION Place the new WI Bottom over the hole on the PBA Complete. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 61(76)

  • Page 62: Wi Top

    Scrap the WI Top! Not to be reused! INSTALLATION Place the new WI Top at the location marked on the picture guided by the lines on the PBA Complete. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 62(76)

  • Page 63: Vibrator

    Place the Vibrator in the bottom right cavity on the Front Assy. Attach the BtB connector to the PBA Complete and position the wires on the Adhesive Vibrator Wire Secure it with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 63(76)

  • Page 64: Board Swap - Replacement

    4 minutes until system boot up has been completed. Please DO NOT move the phone during starting up until “Select Language” menu is shown on the display! After “Select Language” menu, turn off the phone. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 64(76)

  • Page 65: Board Swap - Change Label

    Working Instruction (mech) Replacement 4.52 Board Swap – Change Label CHANGE LABEL Follow the instructions in the Generic Repair Manual – Build swap for change of label. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 65(76)

  • Page 66: Board Swap - Customize Of Software

    Working Instruction (mech) Replacement 4.53 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 66(76)

  • Page 67: Re-Assembly

    2. Front Assy Unit* 3. PBA Complete Assy* 4. Carrier Spbox Assy* 5. Clip USB 6. Back Cover Assy* *) Assy and Unit is used when several parts are handled 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 67(76)

  • Page 68: Ant Nfc

    Lock the ZIF connector with an Front Opening Tool Fold the Ant NFC on to the PBA Complete using the shielding lid’s elevation as a guide according to picture and secure it with your fingers. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 68(76)

  • Page 69: Pba Complete Assy

    Secure its position by with a new Screw 3.0. Use Bits (JCIS No 0  12 ± 2 Ncm torque). Do not damage the components on the PBA Complete! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 69(76)
  • Page 70 FPC Side Key and connect the BtB Connector from the FPC Side Key. Secure the BtB connector is in place with your fingers! Place the new Adhesive NFC according to the picture. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 70(76)
  • Page 71 Working Instruction (mech) Re-Assembly: PBA Complete Assy Attach the BtB connectors from the Front Assy Unit. Secure the BtB connector is in place with your fingers! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 71(76)

  • Page 72: Carrier Spbox Assy

    Use Bits (JCIS No 0  12 ± 2 Ncm torque). Secure it with a new Screw 3.5 screw. Use Bits (JCIS No 0  14 ± 2 Ncm torque). 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 72(76)

  • Page 73: Clip Usb

    Use Bits (JCIS No 0  12 ± 2 Ncm torque). Connect battery Connect the BtB connector from the Battery 2300 mAh. Secure the BtB connection is in place with your fingers! 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 73(76)

  • Page 74: Back Cover Assy

    Lower inlay = Bottom Press Inlay Place the phone in the Bottom Press Inlay and follow the instruction in 1003-9107 Tool Catalogue – mechanical and document Toothed Rack Press Instruction for use. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 74(76)
  • Page 75 Use Bits (JCIS No 0  12 ± 2 Ncm torque). Insert the SIM card and Memory Card if present! Fold the label and close the Cover Card. 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 75(76)

  • Page 76: Revision History

    Working Instruction (mech) Revision History Rev. Date Changes / Comments 2013-Feb-27 First Release 2013-Mars-28 New removal procedure for battery 1271-7733 Rev 2  Sony Mobile Communications AB – Company Internal 76(76)

This manual is also suitable for:

C6503L35hXperia zl c6502Xperia zl c6506

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